Search Results (77)

Jackfruit seeds, a by-product of the jackfruit processing industry, comprise a substantial proportion of starch. As a result, jackfruit seeds are emerging as a viable source of fermentable sugars for fermentation processes. In this study, α-amylase from Bacillus licheniformis TKU004 was employed to hydrolyze gelatinized jackfruit seed starch slurry, and the hydrolysis conditions were systematically optimized using the Box–Behnken design (BBD) coupled with response surface methodology (RSM). Three independent variables, including incubation temperature (40–60 °C), enzyme-to-substrate ([E]/[S]) ratio (5–10 U/g), and reaction time (2–6 h), were evaluated, with dextrose equivalent (DE, %) as the response. The optimal hydrolysis parameters were determined to be 47 °C, an [E]/[S] ratio of 10 U/g, and a reaction time of 5.1 h, yielding a predicted DE of 31.72%. Experimental validation confirmed a DE of 32.85 ± 1.12%, in close agreement with the model prediction. HPLC (high-performance liquid chromatography) analysis of the hydrolysate revealed a composition of 14.20% glucose, 56.51% maltose, and 29.29% maltooligosaccharides, indicating that this process is well-suited for producing high-maltose syrup. In short, this study demonstrates the feasibility of valorizing jackfruit seed waste into value-added carbohydrate products through enzymatic hydrolysis with B. licheniformis α-amylase. Full article

The valorization of agri-food by-products represents a key strategy for improving sustainability and promoting circular economy principles in food systems. Pumpkin seed press cake is a protein-rich by-product with potential application in bakery products. The aim of this study was to evaluate the feasibility of using defatted pumpkin seed press cake flour (PPSF) as a major ingredient in cookie formulations and to optimize its incorporation in order to maximize nutritional quality and sensory acceptability. Chemical characterization showed that PPSF has a superior nutritional profile compared to wheat flour, containing 55.75% protein, 8.78% minerals, and 6.15% total dietary fiber, along with significantly higher levels of total phenolics, total carotenoids, and β-carotene (0.26 mg/100 g). Formulation optimization using response surface methodology (RSM) enabled a high inclusion level of 69.61% PPSF, with 41.32% sugar and a baking time of 9 min and 29 s. The developed predictive models for diameter, thickness, overall acceptability, and bending stiffness were highly significant (p < 0.05) with a non-significant lack of fit (p > 0.05), confirming their statistical reliability for exploring the design space. The optimized C-PPSF (defatted pumpkin seed press cake flour) cookies showed a significant nutritional improvement, with protein content increasing from 13.05% to 30.17% and antioxidant capacity (DPPH) rising from 2.90% to 7.10%. While the enriched cookies had a darker color (L* 51.98) and reduced snapping force (39.7 N) due to gluten dilution, they maintained stable geometric parameters and achieved higher sensory scores for aroma, taste, and overall acceptability compared to the control. The main finding of this study is that PPSF can replace a substantial proportion of wheat flour in cookies while maintaining consumer acceptability and significantly improving nutritional quality. The optimized formulation with approximately 70% PPSF shows that this by-product has the potential to serve as a major ingredient in bakery products rather than only as a nutritional supplement. These results confirm that PPSF is a powerful functional ingredient that supports zero-waste manufacturing and provides a foundation for its broader use in bakery formulations within circular economy approaches. Future research should focus on shelf-life stability, bioaccessibility of bioactive compounds, volatile aroma profiling (e.g., GC–MS analysis), and industrial-scale validation of PPSF-based formulations. Full article

This study investigates the ternary co-pyrolysis of Soma lignite (SL), a low-rank Turkish coal with high ash content, with two agricultural residues: pectin-rich sugar beet pulp (SBP) and lignin-rich peanut shell (PS). The primary objective is to clarify how biomass structure and blend composition control synergistic interactions, and how co-pyrolysis can upgrade the fuel properties of a low-quality coal while valorizing agro-industrial waste. Four SL:SBP:PS blends (80:10:10, 60:20:20, 40:30:30, and 20:40:40 wt.%) were tested by non-isothermal thermogravimetric analysis at 10 °C min⁻¹ under nitrogen. Differential thermogravimetric curves were deconvolved into four pseudo-components representing pectin/hemicellulose, cellulose, lignin/early coal, and main coal/mineral fractions. Mass-based deviation indices ($\mathrm{\Delta }W$) and rate-based deviations ($\mathrm{\Psi }$) from the additive prediction were calculated in three temperature regions to detect synergy and antagonism. The results demonstrate that interactions are strongly composition-dependent. The 40:30:30 blend exhibits the most pronounced synergistic enhancement, with average $\mathrm{\Delta }W$ values of approximately −0.94 wt.% and −1.05 wt.% in the 350–500 °C and 500–650 °C ranges, respectively, while the 60:20:20 blend shows antagonistic behavior across all regions. For the 40:30:30 blend, the calculated higher heating value increases from 11.21 to 14.74 MJkg⁻¹, reflecting a gradual upgrading of the feed-mixture composition by biomass loading. Overall, the findings indicate that combining a pectin-rich, fast-devolatilising biomass with a lignin-rich, slower-decomposing biomass at an intermediate coal loading can shift mass loss to lower temperatures. This combination also produces measurable non-additive behaviour within the experimental noise level. In addition, it improves several feed-mixture indicators that are relevant to sustainable energy recovery from lignite-dominated regions. Full article

As a major global sugar crop and lignocellulosic feedstock, sugarcane processing traditionally suffers from single-product dependency and low byproduct utilization, causing resource waste and environmental factors. To address this, the ‘sugarcane processing tree’ framework offers a pathway for full-component valorization. This review systematically summarizes the high-value utilization pathways for sugarcane juice, bagasse, and filter mud. Key quantitative insights reveal that the functional sugars offer high profitability due to premium market prices; bagasse pretreatment constitutes 40–50% of overall biorefinery costs; and crude wax recovery from filter mud stagnates at only 5–8%, limiting commercial scale-up. Current bottlenecks are characterized by low pretreatment efficiency, subpar strain performance, and high isolation costs. Future advancements must integrate coupled biorefining, synthetic biology, and standardized frameworks to spearhead the low-carbon, circular transition of the sugarcane industry for sustainable development. Full article

Waste from the fruit juice industry presents high sugar and phenolic contents, high humidity and biological activities and cumbersome disposal or low-added valorization. Orange-peel waste (OPW) represents 35–55% w/w of processed fruit, with oranges being the main citric crop. OPW saccharification leads to sugar-rich hydrolysates that can be further processed via fermentative and catalytic routes. In this work, OPW enzymatic hydrolysis was studied via batch and fed-batch processing using either a 50 mM citrate buffer or a 9 g/L NaCl solution with pH control by adding CaCO₃ to ensure high enzyme activity across the enzymatic process. Preliminary runs showed that particle size of 3.4 mm diameter and a 300 r.p.m. stirring speed, a six-blade Rushton turbine and wall baffles were adequate to reach high sugar yields in batch. Further scale-up in batch at medium solid loading (12.5% w/w) and fed-batch operation at high-solid loading (20% w/w) led to high yields and glucose and fermentable sugars (up to 74 and 136 g/L, respectively, when using the saline solution and CaCO₃ as pH-controlling agent, in only 50 h; notably shorter and higher than when using the citrate buffer). Fractal kinetic models have been shown to accurately represent the compositional change across all batch and fed-batch conditions, highlighting NaCl reaction medium and alkali-driven pH control as the most appropriate approach to achieve high yields at low process times, a promising result for further developments at demonstration and industrial scales using automatic pH control. Full article

The valorization of agro-industrial waste streams represents a promising strategy for reducing production costs in microalgae biotechnology while promoting circular economy approaches. In this study, wastewater derived from fig jam processing was evaluated as an organic carbon source for mixotrophic cultivation of Limnospira (Spirulina) platensis. Cultures were grown under four conditions: a control medium and three concentrations of fig wastewater (FW) at 0.75%, 1.5%, and 3% (v v⁻¹). The wastewater used in this study originates specifically from the washing and cleaning stages of dried fig processing, representing an early processing stream characterized by relatively high soluble sugar content and low thermal or chemical alteration. Biomass biochemical composition and bioactive compound production were investigated, including carbohydrates, proteins, lipids, photosynthetic pigments, polyphenols, antioxidant activity, and phycocyanin extraction yield and purity. The results showed that fig wastewater supplementation significantly influenced the metabolic profile of L. platensis. The highest protein content was obtained at 0.75% FW (44.90 ± 1.93 g 100 g⁻¹ DW), whereas lipid accumulation increased with FW concentration, reaching 9.45 ± 2.30 g 100 g⁻¹ DW at 3% FW. Antioxidant activity peaked at 1.5% FW (4.33 ± 0.43 μmol Trolox mg⁻¹ DW), suggesting stimulation of oxidative stress response pathways under moderate organic supplementation. Pigment production showed different responses, with relatively stable chlorophyll and carotenoid contents but decreasing phycocyanin levels at higher FW concentrations. Phycocyanin yield decreased from 9.82 ± 1.00 g 100 g⁻¹ DW in the control to 5.80 ± 0.22 g 100 g⁻¹ DW at 3% FW, while purity values were highest at the highest FW concentration. These findings demonstrate that fig processing wastewater can be effectively used as an alternative organic substrate for mixotrophic Spirulina cultivation, enabling simultaneous wastewater valorization and production of biomass rich in proteins and bioactive compounds. Full article

The mezcal industry in Mexico generates substantial volumes of vinasse, a waste product rich in organic material and bioactive compounds, yet its environmental impact and potential valorization in the food and biotechnological field remain underexplored. This study presents a comprehensive physicochemical and functional characterization of mezcal vinasse derived from mezcal production, including antioxidant activity and cytotoxicity assessment. Proximate analysis revealed high moisture content (96%) and a carbohydrate-rich profile (87.58% dry basis), with notable fiber fractions predominantly composed of insoluble dietary fiber (9.10% dry basis). Low-molecular-weight carbohydrate analysis identified fructose (60.46%) and glucose (10.48%) as the major components, and the hydrolyzed sample showed a monomeric profile with arabinose (31.98%) and glucose (24.14%) as the predominant sugars. Vinasse was found to provide antioxidant activity, as assessed by DPPH (296.3 µmol TE/g) and ABTS (465.3 µmol TE/g) colorimetric assays. Undesirable and antinutritional compounds such as tannins (15.3 mg catechin/g), oxalates (14.6 mg sodium oxalate/g), hydroxymethyl furfural (HMF) (3830.0 mg/L), and furfural (160.0 mg/L) were also quantified, highlighting potential environmental and nutritional concerns due to its mutagenic character at high concentrations. Despite these challenges, vinasse exhibited no cytotoxicity in Caco-2 cells at tested concentrations (25 to 100 mg/mL of phenolic extract), suggesting feasibility for further biotechnological applications. Full article

Palm kernel cake (PKC), a byproduct of palm kernel oil extraction, is processed into palm kernel meal (PKM), which contains hemicellulose rich in mannose, a versatile sugar with applications in the pharmaceutical and food industries. However, its association within the lignin–cellulose matrix is a challenge for industrial extraction. This study proposes an optimized enzymatic hydrolysis method utilizing mannanase to maximize the mannose content from PKM powder to produce palm kernel mannose syrup. A 3³ Box–Behnken design within a response surface methodology coupled with a desirability function method was used to optimize hydrolysis parameters to maximize mannose and solids content while minimizing enzyme concentration and hydrolysis time. The optimal conditions for enzymatic hydrolysis were established as a reaction time of 16 h, 5% (w/v) solids, and 5% (w/w) enzyme, resulting in 4.325 g/L of mannose and a mannose yield of 24.33 ± 0.5%. The palm kernel mannose syrup was evaluated, resulting in a moisture content of 15.85 ± 0.07%, water activity of 0.6918 ± 0.003, and a pH of 4.05 ± 0.282, demonstrating shelf-life stability. These findings demonstrate the technical feasibility of valorizing PKC and PKM into a stable, mannose-rich syrup, offering a sustainable and scalable pathway for converting agro-industrial waste into high-value ingredients for multiple value-added applications. Full article

The microbial valorization of agro-industrial residues is a promising strategy for sustainable bioprocesses and the development of a circular bioeconomy. In this study, mixed fruit peel waste was anaerobically fermented in a stirred-tank bioreactor using Wickerhamomyces sp. UFFS-CE-3.1.2 to produce organic acids and a multifunctional enzymatic bioproduct. During fermentation, sugars decreased from 6.51 to 0.22 g L⁻¹, leading to the formation of citric acid (7.65 g L⁻¹), ethanol (3.77 g L⁻¹), glycerol (0.53 g L⁻¹), and acetic acid (0.37 g L⁻¹). The accumulation of organic acids likely imposed metabolic stress on the yeast, triggering physiological responses that mitigate oxidative stress. Consequently, the resulting enzymatic extract exhibited high lipase activity (185.63 U mL⁻¹), late catalase induction (520.97 U mL⁻¹), and stable superoxide dismutase activity (50 U mL⁻¹). This enzymatic profile indicates the formation of a stress-adapted microbial system with potential applicability in processes involving lipid hydrolysis and oxidative mechanisms. The process was conducted without supplementation of synthetic medium and operated stably in a stirred-tank bioreactor. Overall, these results suggest a feasible microbial strategy for converting fruit waste into value-added bioproducts, contributing to the development of sustainable biotechnological processes. Full article

This study investigates the ternary co-pyrolysis behavior of Soma lignite (SL), sugar beet pulp (SBP), and hazelnut husk (HH) at four blending ratios (80:10:10, 60:20:20, 40:30:30, and 20:40:40 wt.%) using thermogravimetric analysis under a nitrogen atmosphere. Synergistic interactions were quantified through mass-based ($\Delta W$) and rate-based ($\mathrm{\Psi }$) deviation indices, and the contributions of individual pseudo-components were resolved by Gaussian deconvolution of DTG curves. Among the blends investigated, the 40:30:30 (SL:SBP:HH) composition exhibited the most consistent and intense synergistic effect across all temperature zones, with the strongest promotion concentrated in the high-temperature region associated with CaCO₃ mineral decomposition. Deconvolution analysis revealed that increasing the biomass fraction systematically shifted coal-related pseudo-component peaks to lower temperatures and enhanced the hemicellulose/pectin contribution, confirming that biomass-derived volatiles accelerate lignite devolatilization. These findings demonstrate that ternary co-pyrolysis of low-rank coal with two complementary agricultural by-products is a viable and sustainable strategy to enhance pyrolysis performance, valorize agro-industrial waste, and reduce the environmental footprint of lignite utilization, providing fundamental thermochemical data for the design of integrated lignite–biomass co-processing systems. Full article

Sustainable xanthan gum (XG) production is increasingly prioritized as global demand rises, and conventional processes face economic and environmental constraints. Traditional manufacturing depends heavily on refined sugars, intensive fermentation control, and solvent-based purification, which elevate production costs and ecological impact. This review highlights recent advancements designed to improve sustainability across the XG value chain, focusing on alternative substrates, optimized fermentation, and greener extraction methods. Agricultural residues, food-processing waste, lignocellulosic biomass, and industrial effluents have emerged as promising low-cost substrates that reduce reliance on refined sugar sources while supporting waste valorization. Pretreatment strategies, such as acid hydrolysis, enzymatic processing, and integrated biological–chemical methods, significantly enhance the accessibility of complex biomass for microbial fermentation. Concurrently, improvements in strain selection, metabolic engineering, and process control have increased XG yield, molecular weight, and rheological performance. Environmentally friendly extraction technologies, including ultrasound-assisted extraction, pulsed electric fields, membrane filtration, and electro-dewatering, further reduce solvent consumption and energy demand in downstream processing. However, challenges persist, including substrate variability, formation of inhibitory compounds, strain instability, and regulatory considerations for waste-derived substrates or genetically modified strains. Future progress will rely on integrating bioprocess intensification, genetic engineering, and techno-economic assessment to build scalable, low-impact, and circular XG production systems. Full article

The valorization of agro-industrial residues represents a strategic approach to advancing sustainability and circular bioeconomy principles in the food sector. Although bacterial cellulose (BC) production from waste substrates has been widely explored, limited attention has been given to the role of nitrogen source modulation in complex fermentation systems. This study evaluated passion fruit peel hydrolysate (PFPH), a cellulose- and hemicellulose-rich by-product, as an alternative carbon source for BC production using a symbiotic culture of bacteria and yeast (SCOBY) under static conditions. Acid hydrolysis and detoxification were performed to obtain fermentable sugars while minimizing inhibitory compounds. Different nitrogen sources and purification strategies were comparatively assessed. The highest purified BC yield (81 g L⁻¹ of culture medium) was obtained using ammonium sulfate, whereas sodium nitrate promoted greater impurity removal (77.51% mass reduction). Structural and chemical analyses (FTIR, XPS, and XRD) confirmed effective delignification, enhanced surface purity, and increased crystallinity. SEM revealed a homogeneous nanofibrillar network, and thermogravimetric analysis indicated thermal stability up to approximately 300 °C. Soil burial assays showed 26% mass loss after 42 days, demonstrating controlled biodegradation consistent with food packaging requirements. Overall, PFPH proved to be an efficient and sustainable substrate for BC biosynthesis. The modulation of nitrogen source significantly influenced both production yield and structural properties, highlighting the potential of this system for developing environmentally responsible biopolymer materials for food packaging applications. Full article

Faced with the challenge of reducing food waste, transforming discarded fruit into functional ingredients useful for the food industry is a valuable solution. Ingredients from fruit such as persimmons, which are rich in indigestible carbohydrates and bioactive compounds with antiradical capacity, could positively impact on the health of certain population groups due to their potential prebiotic effect. This study aimed to select the most suitable drying conditions and milling intensity for obtaining powdered persimmon ingredients with a prebiotic-like effects observed in vitro for postmenopausal women, and to evaluate this effect by considering the stimulation of health-promoting bacterial growth and short-chain fatty acids (SCFAs) production. First, the effect of the drying method (hot air drying at 60 and 70 °C, and freeze-drying) and grinding intensity on antiradical capacity, particle size, and the release of bioactive antiradical components into the intestinal lumen after an in vitro gastrointestinal digestion was determined. Next, the effect of these conditions on the microbiota composition of postmenopausal women was preliminary assessed in a batch colonic fermentation experiment for 24 h. The results showed that the ingredient dried with air at 70 °C had the highest phenol and flavonoid content, suffered the least degradation during in vitro gastrointestinal digestion and promoted the differential growth of fiber-degrader genera. Consequently, this was the ingredient selected as the most suitable. Lastly, the impact of this ingredient on the microbiota composition of 4 postmenopausal women has been evaluated in a long-term study using the Simulator of the Human Intestinal Microbial Ecosystem (SHIME^®) coupled to high throughput sequencing. The growth stimulation of health-associated bacteria, such as Akkermansia muciniphila, Faecalibacterium prausnitzii or Phascolarctobacterium faecium, and the promotion of beneficial metabolic pathways, such as the sugar uptake-specific phosphotransferase system, sugar metabolism and propionate and isobutyrate production, were detected along 14 days of persimmon powder supplementation. A holistic framework for promoting human health while advancing environmental sustainability is represented by the combination of sustainable by-product valorization and microbiota-targeted functional food development. Full article

Driven by the energy transition within the framework of the United Nations Framework Convention on Climate Change, second-generation (2G) ethanol stands out as a technical and sustainable alternative to fossil fuels. Although first-generation ethanol, produced from saccharine and starchy feedstocks, represents an advance in mitigating emissions, its expansion is limited by competition with areas destined for food production. In this context, 2G ethanol, obtained from residual lignocellulosic biomass, emerges as a strategic route for diversifying and expanding the renewable energy matrix. Thus, this work discusses the current state of 2G ethanol technology based on the gradual growth in production and the consolidation of this route over the last few years. Industrial second-generation ethanol plants operating around the world demonstrate the high potential of agricultural waste as a raw material, particularly corn straw in the United States, which offers a lower cost and significant yield in the production of this biofuel. Similarly, in Brazil, sugarcane by-products, especially bagasse and straw, are consolidating as the main sources for 2G ethanol, integrated into the biorefinery concept and the valorization of by-products obtained during the 2G ethanol production process. However, despite the wide availability of lignocellulosic biomass and its high productive potential, the consolidation of 2G ethanol is still conditioned by technical and economic challenges, especially the high costs associated with pretreatment stages and enzymatic cocktails, as well as the formation of inhibitory compounds that compromise the efficiency of the process. Genetic engineering plays a particularly important role in the development of microorganisms to produce more efficient enzymatic cocktails and to ferment hexoses and pentoses (C₆ and C₅ sugars) into ethanol. In this scenario, not only are technological limitations important but also public policies and tax incentives, combined with the integration of the biorefinery concept and the valorization of (by)products, which prove fundamental to reducing costs, increasing process efficiency, and ensuring the economic viability and sustainability of second-generation ethanol. Full article

Agricultural biomass has potential as a renewable and versatile carbon feedstock for developing eco-friendly and biodegradable polymers capable of replacing conventional petrochemical plastics. To address the growing environmental concerns associated with plastic waste and carbon emissions, lignocellulosic residues, edible crop by-products, and algal biomass were utilized as sustainable raw materials. These biomasses provided carbohydrate-, lipid-, and lignin-rich fractions that were deconstructed through optimised physical, chemical, and enzymatic pretreatments to yield fermentable intermediates, such as reducing sugars, organic acids, and fatty acids. The intermediates were subsequently converted through tailored microbial fermentation processes into biopolymer precursors, primarily polyhydroxyalkanoates (PHAs) and lactate-based monomers. The resulting monomers underwent polymerization via polycondensation and ring-opening reactions to produce high-performance biodegradable plastics with tunable structural and mechanical properties. Additionally, the direct extraction and modification of naturally occurring polymers, such as starch, cellulose, and lignin, were explored to develop blended and functionalized bioplastic formulations. Comparative evaluation revealed that these biomass-derived polymers possess favourable physical strength, thermal stability, and biodegradability under composting conditions. Life-cycle evaluation further indicated a significant reduction in greenhouse gas emissions and improved carbon recycling compared to fossil-derived counterparts. The study demonstrates that integrating agricultural residues into bioplastic production not only enhances waste valorization and rural bioeconomy but also supports sustainable material innovation for packaging, farming, and consumer goods industries. These findings position agriculture-based biodegradable polymers as a critical component of circular bioeconomy strategies, contributing to reduced plastic pollution and improved environmental sustainability. Full article