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15 pages, 3342 KiB  
Article
Fault-Tolerant Control of the Electro-Mechanical Compound Transmission System of Tracked Vehicles Based on the Anti-Windup PID Algorithm
by Qingkun Xing, Ziao Zhang, Xueliang Li, Datong Qin and Zengxiong Peng
Machines 2025, 13(7), 622; https://doi.org/10.3390/machines13070622 - 18 Jul 2025
Viewed by 211
Abstract
The electromechanical composite transmission technology for tracked vehicles demonstrates excellent performance in energy efficiency, mobility, and ride comfort. However, due to frequent operation under harsh conditions, the components of the electric drive system, such as drive motors, are prone to failures. This paper [...] Read more.
The electromechanical composite transmission technology for tracked vehicles demonstrates excellent performance in energy efficiency, mobility, and ride comfort. However, due to frequent operation under harsh conditions, the components of the electric drive system, such as drive motors, are prone to failures. This paper proposes three fault-tolerant control methods for three typical fault scenarios of the electromechanical composite transmission system (ECTS) to ensure the normal operation of tracked vehicles. Firstly, an ECTS and the electromechanical coupling dynamics model of the tracked vehicle are established. Moreover, a double-layer anti-windup PID control for motors and an instantaneous optimal control strategy for the engine are proposed in the fault-free case. Secondly, an anti-windup PID control law for motors and an engine control strategy considering the state of charge (SOC) and driving demands are developed in the case of single-side drive motor failure. Thirdly, a B4 clutch control strategy during starting and a steering brake control strategy are proposed in the case of electric drive system failure. Finally, in the straight-driving condition of the tracked vehicle, the throttle opening is set as 0.6, and the motor failure is triggered at 15 s during the acceleration process. Numerical simulations verify the fault-tolerant control strategies’ feasibility, using the tracked vehicle’s maximum speed and acceleration at 30 s as indicators for dynamic performance evaluation. The simulation results show that under single-motor fault, its straight-line driving power drops by 33.37%; with electric drive failure, the drop reaches 43.86%. The vehicle can still maintain normal straight-line driving and steering under fault conditions. Full article
(This article belongs to the Topic Vehicle Dynamics and Control, 2nd Edition)
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29 pages, 5929 KiB  
Review
A Review of Coordinated Control Technology for Chassis of Distributed Drive Electric Vehicles
by Yuhang Zhang, Yingfeng Cai, Xiaoqiang Sun, Hai Wang, Long Chen, Te Chen and Chaochun Yuan
Appl. Sci. 2025, 15(13), 7175; https://doi.org/10.3390/app15137175 - 26 Jun 2025
Viewed by 417
Abstract
Distributed-drive electric vehicles (DDEVs), through independent, rapid, and precise control of the driving/braking torque of each wheel, offer unprecedented opportunities to enhance their handling stability, ride comfort, energy economy, and safety. However, their inherent over-actuation characteristics and multi-degree-of-freedom motion coupling pose significant challenges [...] Read more.
Distributed-drive electric vehicles (DDEVs), through independent, rapid, and precise control of the driving/braking torque of each wheel, offer unprecedented opportunities to enhance their handling stability, ride comfort, energy economy, and safety. However, their inherent over-actuation characteristics and multi-degree-of-freedom motion coupling pose significant challenges to the vehicle chassis control system. Chassis coordinated control, by coordinating multiple subsystems such as drive, braking, steering, and suspension, has become a key technology to fully leverage the advantages of distributed drive and address its challenges. This paper reviews the core issues in chassis coordinated control for DDEVs, comparatively analyzes several distributed electric drive coordinated control architectures, and systematically outlines recent research progress in lateral–longitudinal, lateral–vertical, longitudinal–vertical, and combined three-dimensional (lateral–longitudinal–vertical) coordinated control, including control architectures, key technologies, commonly used algorithms, and control allocation strategies. By analyzing and comparing the advantages, disadvantages, and application scenarios of different coordinated control schemes, this paper summarizes the key scientific problems and technical bottlenecks in this field and looks forward to development trends in intelligence, integration, and scenario-based fusion, aiming to provide a reference for the development of high-performance chassis control technology for DDEVs. Full article
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19 pages, 5486 KiB  
Article
The Development of Teleoperated Driving to Cooperate with the Autonomous Driving Experience
by Nuksit Noomwongs, Krit T.Siriwattana, Sunhapos Chantranuwathana and Gridsada Phanomchoeng
Automation 2025, 6(3), 26; https://doi.org/10.3390/automation6030026 - 25 Jun 2025
Viewed by 664
Abstract
Autonomous vehicles are increasingly being adopted, with manufacturers competing to enhance automation capabilities. While full automation eliminates human input, lower levels still require driver intervention under specific conditions. This study presents the design and development of a prototype vehicle featuring both low- and [...] Read more.
Autonomous vehicles are increasingly being adopted, with manufacturers competing to enhance automation capabilities. While full automation eliminates human input, lower levels still require driver intervention under specific conditions. This study presents the design and development of a prototype vehicle featuring both low- and high-level control systems, integrated with a 5G-based teleoperation interface that enables seamless switching between autonomous and remote-control modes. The system includes a malfunction surveillance unit that monitors communication latency and obstacle conditions, triggering a hardware-based emergency braking mechanism when safety thresholds are exceeded. Field experiments conducted over four test phases around Chulalongkorn University demonstrated stable performance under both driving modes. Mean lateral deviations ranged from 0.19 m to 0.33 m, with maximum deviations up to 0.88 m. Average end-to-end latency was 109.7 ms, with worst-case spikes of 316.6 ms. The emergency fallback system successfully identified all predefined fault conditions and responded with timely braking. Latency-aware stopping analysis showed an increase in braking distance from 1.42 m to 2.37 m at 3 m/s. In scenarios with extreme latency (>500 ms), the system required operator steering input or fallback to autonomous mode to avoid obstacles. These results confirm the platform’s effectiveness in real-world teleoperation over public 5G networks and its potential scalability for broader deployment. Full article
(This article belongs to the Section Smart Transportation and Autonomous Vehicles)
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19 pages, 997 KiB  
Review
A Review of Bio-Inspired Actuators and Their Potential for Adaptive Vehicle Control
by Vikram Mittal, Michael Lotwin and Rajesh Shah
Actuators 2025, 14(7), 303; https://doi.org/10.3390/act14070303 - 20 Jun 2025
Viewed by 1464
Abstract
Adaptive vehicle control systems are crucial for enhancing safety, performance, and efficiency in modern transportation, particularly as vehicles become increasingly automated and responsive to dynamic environments. This review explores the advancements in bio-inspired actuators and their potential applications in adaptive vehicle control systems. [...] Read more.
Adaptive vehicle control systems are crucial for enhancing safety, performance, and efficiency in modern transportation, particularly as vehicles become increasingly automated and responsive to dynamic environments. This review explores the advancements in bio-inspired actuators and their potential applications in adaptive vehicle control systems. Bio-inspired actuators, which mimic natural mechanisms such as muscle movement and plant tropism, offer unique advantages, including flexibility, adaptability, and energy efficiency. This paper categorizes these actuators based on their mechanisms, focusing on shape memory alloys, dielectric elastomers, ionic polymer–metal composites, polyvinylidene fluoride-based electrostrictive actuators, and soft pneumatic actuators. The review highlights the properties, operating principles, and potential applications for each mechanism in automotive systems. Additionally, it investigates the current uses of these actuators in adaptive suspension, active steering, braking systems, and human–machine interfaces for autonomous vehicles. The review further outlines the advantages of bio-inspired actuators, including their energy efficiency and adaptability to road conditions, while addressing key challenges like material limitations, response times, and integration with existing automotive control systems. Finally, this paper discusses future directions, including the integration of bio-inspired actuators with machine learning and advancements in material science, to enable more efficient and responsive adaptive vehicle control systems. Full article
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29 pages, 4560 KiB  
Article
GNSS-RTK-Based Navigation with Real-Time Obstacle Avoidance for Low-Speed Micro Electric Vehicles
by Nuksit Noomwongs, Kanin Kiataramgul, Sunhapos Chantranuwathana and Gridsada Phanomchoeng
Machines 2025, 13(6), 471; https://doi.org/10.3390/machines13060471 - 29 May 2025
Viewed by 572
Abstract
Autonomous navigation for micro electric vehicles (micro EVs) operating in semi-structured environments—such as university campuses and industrial parks—requires solutions that are cost-effective, low in complexity, and robust. Traditional autonomous systems often rely on high-definition maps, multi-sensor fusion, or vision-based SLAM, which demand expensive [...] Read more.
Autonomous navigation for micro electric vehicles (micro EVs) operating in semi-structured environments—such as university campuses and industrial parks—requires solutions that are cost-effective, low in complexity, and robust. Traditional autonomous systems often rely on high-definition maps, multi-sensor fusion, or vision-based SLAM, which demand expensive sensors and high computational power. These approaches are often impractical for micro EVs with limited onboard resources. To address this gap, a real-world autonomous navigation system is presented, combining RTK-GNSS and 2D LiDAR with a real-time trajectory scoring algorithm. This configuration enables accurate path following and obstacle avoidance without relying on complex mapping or multi-sensor fusion. This study presents the development and experimental validation of a low-speed autonomous navigation system for a micro electric vehicle based on GNSS-RTK localization and real-time obstacle avoidance. The research achieved the following three primary objectives: (1) the development of a low-level control system for steering, acceleration, and braking; (2) the design of a high-level navigation controller for autonomous path following using GNSS data; and (3) the implementation of real-time obstacle avoidance capabilities. The system employs a scored predicted trajectory algorithm that simultaneously optimizes path-following accuracy and obstacle evasion. A Toyota COMS micro EV was modified for autonomous operation and tested on a closed-loop campus track. Experimental results demonstrated an average lateral deviation of 0.07 m at 10 km/h and 0.12 m at 15 km/h, with heading deviations of approximately 3° and 4°, respectively. Obstacle avoidance tests showed safe maneuvering with a minimum clearance of 1.2 m from obstacles, as configured. The system proved robust against minor GNSS signal degradation, maintaining precise navigation without reliance on complex map building or inertial sensing. The results confirm that GNSS-RTK-based navigation combined with minimal sensing provides an effective and practical solution for autonomous driving in semi-structured environments. Full article
(This article belongs to the Section Vehicle Engineering)
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28 pages, 3651 KiB  
Article
Intelligent Path Tracking for Single-Track Agricultural Machinery Based on Variable Universe Fuzzy Control and PSO-SVR Steering Compensation
by Huanyu Liu, Zhihang Han, Junwei Bao, Jiahao Luo, Hao Yu, Shuang Wang and Xiangnan Liu
Agriculture 2025, 15(11), 1136; https://doi.org/10.3390/agriculture15111136 - 24 May 2025
Viewed by 467
Abstract
Single-track electric agricultural chassis plays a vital role in autonomous navigation and driving operations in hilly and mountainous regions, where its path tracking performance directly affects the operational accuracy and stability. However, in complex farmland environments, traditional methods often suffer from frequent turning [...] Read more.
Single-track electric agricultural chassis plays a vital role in autonomous navigation and driving operations in hilly and mountainous regions, where its path tracking performance directly affects the operational accuracy and stability. However, in complex farmland environments, traditional methods often suffer from frequent turning and large tracking errors due to variable path curvature, uneven terrain, and track slippage. To address these issues, this paper proposes a path tracking algorithm combining a segmented preview model with variable universe fuzzy control, enabling dynamic adjustment of the preview distance for better curvature adaptation. Additionally, a heading deviation prediction model based on Support Vector Regression (SVR) optimized by Particle Swarm Optimization (PSO) is introduced, and a steering angle compensation controller is designed to improve the turning accuracy. Simulation and field experiments show that, compared with fixed preview distance and fixed-universe fuzzy control methods, the proposed algorithm reduces the average number of turns per control cycle by 30.19% and 18.23% and decreases the average lateral error by 34.29% and 46.96%, respectively. These results confirm that the proposed method significantly enhances path tracking stability and accuracy in complex terrains, providing an effective solution for autonomous navigation of agricultural machinery. Full article
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31 pages, 25940 KiB  
Review
A Review of Recent Advances in Roll Stability Control in On-Road and Off-Road Vehicles
by Jie Chen, Ruochen Wang, Wei Liu, Dong Sun, Yu Jiang and Renkai Ding
Appl. Sci. 2025, 15(10), 5491; https://doi.org/10.3390/app15105491 - 14 May 2025
Viewed by 1130
Abstract
Despite significant advancements in roll stability control for individual vehicle types, comparative research across on-road and off-road vehicles remains limited, hindering cross-disciplinary innovation. This study bridges this gap by systematically analyzing roll stability control in both vehicle categories, focusing on theoretical foundations, key [...] Read more.
Despite significant advancements in roll stability control for individual vehicle types, comparative research across on-road and off-road vehicles remains limited, hindering cross-disciplinary innovation. This study bridges this gap by systematically analyzing roll stability control in both vehicle categories, focusing on theoretical foundations, key technologies, and experimental validation methods. On-road vehicles rely on mature technologies like active suspension, braking, and steering, which enhance safety through sensor monitoring, rollover prediction, and integrated stability control. Validation is primarily performed through hardware-in-the-loop simulations and on-road testing. Off-road vehicles, operating in more complex environments with dynamic load changes and rugged terrain, emphasize adaptive leveling, direct torque control, and active steering. Their stability control strategies must also account for terrain irregularities, real-time load shifts, and extreme slopes, validated through scaled-model tests and field trials. Comparative analysis reveals that while both vehicle types face similar challenges, their control strategies differ significantly: on-road vehicles focus on handling and high-speed stability, while off-road vehicles require more robust, adaptive mechanisms to manage environmental uncertainties. Future research should explore multi-system collaborative control, such as integrating active suspension with intelligent terrain perception, to improve adaptability and robustness across both vehicle categories. Furthermore, the integration of machine learning and advanced predictive algorithms promises to enhance the intelligence and versatility of roll stability control systems. Full article
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25 pages, 16692 KiB  
Article
Performance Analysis and Hybrid Control Strategy Research of Vehicle Semi-Active Suspension for Ride Comfort and Handling Stability
by Fei Wang, Hansheng Wen and Sanshan Xie
Machines 2025, 13(5), 393; https://doi.org/10.3390/machines13050393 - 8 May 2025
Viewed by 779
Abstract
With the advancement of vehicle electrification and intelligence, changes in powertrain system architecture and the addition of battery components have significantly deteriorated vehicle dynamics characteristics. Adjustable damping dampers improve vehicle performance by modifying suspension damping characteristics. Therefore, in this paper, a high-precision multi-dimensional [...] Read more.
With the advancement of vehicle electrification and intelligence, changes in powertrain system architecture and the addition of battery components have significantly deteriorated vehicle dynamics characteristics. Adjustable damping dampers improve vehicle performance by modifying suspension damping characteristics. Therefore, in this paper, a high-precision multi-dimensional vehicle performance representation model is developed, which includes the dynamics models of the steering and suspension systems and utilizes test results to reflect the constitutive properties of the complex nonlinear structures. The influence regularities of the suspension damping ratio on ride comfort and handling stability are analyzed, and a hybrid control strategy is proposed, which utilizes acceleration-driven damper–Skyhook control logic for vertical control and trigger rule-based control logic for lateral and longitudinal control. Finally, the effectiveness of the control strategy is validated through ride comfort and handling stability tests. The results show that the proposed hybrid control strategy significantly reduces vehicle body vibration acceleration and improves vehicle dynamic response during steering and acceleration/braking conditions. Full article
(This article belongs to the Section Vehicle Engineering)
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27 pages, 10784 KiB  
Article
Design of Static Output Feedback Integrated Path Tracking Controller for Autonomous Vehicles
by Manbok Park and Seongjin Yim
Processes 2025, 13(5), 1335; https://doi.org/10.3390/pr13051335 - 27 Apr 2025
Viewed by 427
Abstract
This paper presents a method for designing a static output feedback integrated path tracking controller for autonomous vehicles. For path tracking, state–space model-based control methods, such as linear quadratic regulator, H control, sliding mode control, and model predictive control, have been selected [...] Read more.
This paper presents a method for designing a static output feedback integrated path tracking controller for autonomous vehicles. For path tracking, state–space model-based control methods, such as linear quadratic regulator, H control, sliding mode control, and model predictive control, have been selected as controller design methodologies. However, these methods adopt full-state feedback. Among the state variables, the lateral velocity, or the side-slip angle, is hard to measure in real vehicles. To cope with this problem, it is desirable to use a state estimator or static output feedback (SOF) control. In this paper, an SOF control is selected as the controller structure. To design the SOF controller, a linear quadratic optimal control and sliding mode control are adopted as controller design methodologies. Front wheel steering (FWS), rear wheel steering (RWS), four-wheel steering (4WS), four-wheel independent braking (4WIB), and driving (4WID) are adopted as actuators for path tracking and integrated as several actuator configurations. For better performance, a lookahead or preview function is introduced into the state–space model built for path tracking. To verify the performance of the SOF path tracking controller, simulations are conducted on vehicle simulation software. From the simulation results, it is shown that the SOF path tracking controller presented in this paper is effective for path tracking with limited sensor outputs. Full article
(This article belongs to the Special Issue Advances in the Control of Complex Dynamic Systems)
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26 pages, 5683 KiB  
Article
V2X Network-Based Enhanced Cooperative Autonomous Driving for Urban Clusters in Real Time: A Model for Control, Optimization and Security
by Minseong Yoon, Dongjun Seo, Soyoung Kim and Keecheon Kim
Electronics 2025, 14(8), 1629; https://doi.org/10.3390/electronics14081629 - 17 Apr 2025
Cited by 1 | Viewed by 1178
Abstract
For the commercialization of connected vehicles and smart cities, extensive research is carried out on autonomous driving, Vehicle-to-Everything (V2X) communication, and platooning. However, limitations remain, such as restrictions to highway environments, and studies are conducted separately due to challenges in ensuring reliability and [...] Read more.
For the commercialization of connected vehicles and smart cities, extensive research is carried out on autonomous driving, Vehicle-to-Everything (V2X) communication, and platooning. However, limitations remain, such as restrictions to highway environments, and studies are conducted separately due to challenges in ensuring reliability and real-time performance under external influences. This paper proposes a cooperative autonomous driving system based on V2X network implemented in the CARLA simulator, which simulates an urban environment to optimize vehicle-embedded systems and ensure safety and real-time performance. First, the proposed Throttle–Steer–Brake (TSB) driving technique reduces the computational overhead for following vehicles by utilizing the control commands of a leading vehicle. Second, a V2X network is designed to support object perception, cluster escape, and joining. Third, an urban perception system is developed and validated for safety. Finally, pseudonymized vehicle identifiers, Advanced Encryption Standard (AES), and the Edwards-curve Digital Signature Algorithm (EdDSA) are employed for data reliability and security. The system is validated in processing time and accuracy, confirming feasibility for real-world application. TSB driving demonstrates a computation speed approximately 466 times faster than conventional waypoints-based driving. Accurate urban perception and V2X communication enable safe cluster escape and joining, establishing a foundation for cooperative autonomous driving with improved safety and real-time capabilities. Full article
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17 pages, 2404 KiB  
Article
An Exploratory Study: Performance Differences Between Novice Teen and Senior Drivers Using Interactive Exercises on a Driving Simulator
by Johnell O. Brooks, Rakesh Gangadharaiah, Patrick J. Rosopa, Casey Jenkins, Elenah B. Rosopa, Rebecca Pool, Lauren Mims, Breno Schwambach, Timothy Jenkins and Ken Melnrick
Safety 2025, 11(1), 21; https://doi.org/10.3390/safety11010021 - 2 Mar 2025
Cited by 1 | Viewed by 1112
Abstract
Clinicians who do not specialize in driving have a need for simple assessment tools for both the aging population and new drivers. While many researchers focus on complex driving scenarios presented on simulators or on-road driving, this exploratory study examines the use of [...] Read more.
Clinicians who do not specialize in driving have a need for simple assessment tools for both the aging population and new drivers. While many researchers focus on complex driving scenarios presented on simulators or on-road driving, this exploratory study examines the use of interactive exercises presented using a driving simulator to determine if there are differences in the speed at which senior and novice teen drivers respond to the steering wheel and pedal stimuli. This gap is addressed by evaluating performance differences between 34 senior drivers (over 60) and 17 novice teen drivers (ages 16–17) using interactive exercises with a driving simulator: Reaction Timer Steering©, Reaction Timer Stoplight©, and Stoplight and Steering©. Overall, teens had faster reaction times and fewer errors than seniors, yet seniors demonstrated greater improvement over time. Reaction times decreased for both age groups using the Reaction Timer Stoplight exercise. For the Stoplight and Steering exercise, significant differences between the groups were identified for both the number of errors as well as their reaction times. The findings from this exploratory study suggest the potential value of using driving simulators for assessment and potentially training the motor movements associated with driving across different age groups. By providing safe and controlled environments, simulators offer value to clinicians and educators for evaluations, interventions, and skill screenings to potentially improve safety for at-risk driver populations. Full article
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26 pages, 3217 KiB  
Article
Fault-Tolerant Collaborative Control of Four-Wheel-Drive Electric Vehicle for One or More In-Wheel Motors’ Faults
by Han Feng, Yukun Tao, Jianbo Feng, Yule Zhang, Hongtao Xue, Tiansi Wang, Xing Xu and Peng Chen
Sensors 2025, 25(5), 1540; https://doi.org/10.3390/s25051540 - 1 Mar 2025
Cited by 6 | Viewed by 1241
Abstract
A fault-tolerant collaborative control strategy for four-wheel-drive electric vehicles is proposed to address hidden safety issues caused by one or more in-wheel motor faults; the basic design scheme is that the control system is divided into two layers of motion tracking and torque [...] Read more.
A fault-tolerant collaborative control strategy for four-wheel-drive electric vehicles is proposed to address hidden safety issues caused by one or more in-wheel motor faults; the basic design scheme is that the control system is divided into two layers of motion tracking and torque distribution, and three systems, including driving, braking, and front-wheel steering are controlled collaboratively for four-wheel torque distribution. In the layer of motion tracking, a vehicle model with two-degree-of-freedom is employed to predict the control reference values of the longitudinal force and additional yaw moment required; four types of sensors, such as wheel speed, acceleration, gyroscope, and steering wheel angle, are used to calculate the actual values. At the torque distribution layer, SSOD and MSCD distribution schemes are designed to cope with two operating conditions, namely sufficient and insufficient output capacity after local hub motor failure, respectively, focusing on the objective function, constraints, and control variables of the MSCD control strategy. Finally, two operating environments, a straight-line track, and a DLC track, are set up to verify the effectiveness of the proposed control method. The results indicate that, compared with traditional methods, the average errors of the center of mass sideslip angle and yaw rate are reduced by at least 12.9% and 5.88%, respectively, in the straight-line track environment. In the DLC track environment, the average errors of the center of mass sideslip angle and yaw rate are reduced by at least 6% and 4.5%, respectively. The proposed fault-tolerant controller ensures that the four-wheel-drive electric vehicle meets the requirements of handling stability and safety under one or more hub motor failure conditions. Full article
(This article belongs to the Special Issue Intelligent Maintenance and Fault Diagnosis of Mobility Equipment)
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19 pages, 5200 KiB  
Article
Research on Anti-Rollover Coordinated Control Strategy of Electric Forklift
by Yuefei Yang, Jingbo Wu and Zhijun Guo
World Electr. Veh. J. 2025, 16(2), 97; https://doi.org/10.3390/wevj16020097 - 12 Feb 2025
Viewed by 931
Abstract
In order to solve the problem that electric forklifts are prone to rollover when turning, a coordinated control strategy for anti-rollover of electric forklifts is proposed. A forklift dynamics simulation model with integrated centroid position is constructed, the stability of the forklift is [...] Read more.
In order to solve the problem that electric forklifts are prone to rollover when turning, a coordinated control strategy for anti-rollover of electric forklifts is proposed. A forklift dynamics simulation model with integrated centroid position is constructed, the stability of the forklift is judged by the phase plane area division method, the upper controller, including the active steering controller, and the differential brake controller are designed, the control weight coefficient of the active steering controller and the differential brake controller in different control domains is determined through the coordination controller, so as to obtain the required additional rear wheel rotation angle and additional yaw torque, and the braking force distribution controller exerts braking force to the wheel according to the additional yaw torque. A simulation model is built to verify the effectiveness of this control strategy, and the simulation results show that the control strategy can greatly reduce the risk of rollover when the forklift is cornering and further improve the stability of the forklift. Full article
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15 pages, 11075 KiB  
Article
The Development and Characteristics of an In-Wheel Assembly Using a Variable Speed-Reducing Device
by Kyeongho Shin, Kyoungjin Ko and Junha Hwang
World Electr. Veh. J. 2025, 16(2), 92; https://doi.org/10.3390/wevj16020092 - 11 Feb 2025
Cited by 1 | Viewed by 824
Abstract
This study proposes an in-wheel assembly with a variable speed-reduction device designed to maximize torque and vehicle speed, enabling high-performance vehicle-level driving characteristics in front-engine, rear-wheel drive (FR), internal combustion engine (ICE) vehicles, where conventional EV motors cannot facilitate e-4WD. The proposed system [...] Read more.
This study proposes an in-wheel assembly with a variable speed-reduction device designed to maximize torque and vehicle speed, enabling high-performance vehicle-level driving characteristics in front-engine, rear-wheel drive (FR), internal combustion engine (ICE) vehicles, where conventional EV motors cannot facilitate e-4WD. The proposed system integrates a motor and speed reducer within the wheel while avoiding interference from braking, steering, and suspension components. Through various innovative approaches, concepts for an integrated wheel-bearing planetary reducer and a variable speed planetary reducer were derived. The developed system achieved twice the maximum torque and a 35% increase in top speed compared to previously developed in-wheel systems, all without altering the front hard points. Multi-body dynamic analysis and component testing revealed wheel lock-up issues during reverse driving, and instability in the one-way clutch at high speeds. To address these issues, the power transmission structure was improved, and the type of one-way clutch was modified. Additionally, deficiencies in lubrication supply to the friction surface of the one-way clutch were identified through flow analysis and visualization tests, leading to design improvements. The findings of this study demonstrate that even in in-wheel systems where the application of large and complex transmission devices is challenging, it is possible to simultaneously enhance both maximum torque and top vehicle speed to achieve high-performance vehicle-level driving dynamics. Consequently, implementing an in-wheel e-4WD system in ICE FR vehicles is expected to improve fuel efficiency, achieve high-performance vehicle capabilities, and enhance market competitiveness. Full article
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18 pages, 15595 KiB  
Article
Vehicle Attitude Control of Magnetorheological Semi-Active Suspension Based on Multi-Objective Intelligent Optimization Algorithm
by Kailiang Han, Yiming Hu, Dequan Zeng, Yinquan Yu, Lei Xiao, Jinwen Yang, Weidong Liu and Letian Gao
Actuators 2024, 13(12), 466; https://doi.org/10.3390/act13120466 - 21 Nov 2024
Cited by 2 | Viewed by 881
Abstract
A multi-objective intelligent optimization algorithm-based attitude control strategy for magnetorheological semi-active suspension is proposed to address the vehicle attitude imbalance generated during steering and braking. Firstly, the mechanical properties of the magnetorheological damper (MRD) are tested, and the parameters in the hyperbolic tangent [...] Read more.
A multi-objective intelligent optimization algorithm-based attitude control strategy for magnetorheological semi-active suspension is proposed to address the vehicle attitude imbalance generated during steering and braking. Firstly, the mechanical properties of the magnetorheological damper (MRD) are tested, and the parameters in the hyperbolic tangent model of the magnetorheological damper are identified through experiments. Secondly, a simulation model of the whole vehicle multi-degree-of-freedom vehicle dynamics including magnetorheological damper is established, and the whole-vehicle Linear Quadratic Regulator (LQR) controller is designed. Then, the optimization design model of the joint vehicle controller and vehicle dynamics is established to design the optimization fitness function oriented to the body attitude control performance, and the attitude optimal controller is calculated with the help of multi-objective intelligent optimization algorithm. Simulation results show that the proposed control method is able to improve the body roll angle, body pitch angle, and suspension dynamic deflection well on the basis of ensuring no deterioration in other performance indexes, ensuring good attitude control capability of the vehicle and verifying the feasibility of the control strategy. Full article
(This article belongs to the Special Issue Magnetorheological Actuators and Dampers)
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