Search Results (15)

This study investigates the transient lubrication dynamics of subway gearboxes during acceleration phases through computational fluid dynamics (CFD) modeling. A simplified gearbox model with helical gears, bearings, and oil-guide channels was developed using STAR-CCM+^®. Simulations evaluated the effects of three acceleration levels (7.4 m/s², 4.4 m/s², and 3.2 m/s²) and three different oil temperatures (−10 °C, 10 °C, and 70 °C) on pressure distribution, churning torque, and oil supply dynamics. The results show that higher acceleration levels intensify transient pressure fluctuations in gear meshing regions and expedite oil supply initiation to bearings. However, the steady-state lubrication performance remains consistent across acceleration magnitudes. Elevated oil temperatures significantly decrease the initial churning torque of a gearbox but increase the steady-state churning torque. There exists an optimal temperature that maximizes the oil supply in the gear meshing zone. In addition, the initial oil supply times for bearings are slightly reduced under lower temperatures. These findings highlight the critical role of transient acceleration and temperature effects in gearbox lubrication optimization, providing insights for enhancing reliability under dynamic operating conditions. Full article

The hydraulic support liquid supply system provided power for the hydraulic support, serving as the core to ensure safe support of the coal mining face and to maintain continuous, efficient, and stable advancement of the coal mining operations. The hydraulic support faced complex loads while operating on the fully mechanized mining face. To meet the requirement of rapidly following the coal mining machine’s movement, numerous actuators of the hydraulic support frequently performed sequential actions, and the liquid demand of the hydraulic support varied strongly over time, causing the hydraulic system to endure constant pressure and flow shocks, making it difficult to ensure the production efficiency and equipment reliability of comprehensive working face. This study analyzed the pressure and flow characteristics of the liquid supply system during the periodic actions of the hydraulic support. To address the strong time-varying load and liquid demand during the simultaneous actions of the hydraulic support, an Extended State Observer (ESO) was designed for observation and compensation. An Active Disturbance Rejection Control (ADRC) method suitable for the configuration of a rapid pump-controlled liquid replenishment and pressure stabilization system was proposed, and a co-simulation model of the mechanical and control systems was developed by comparing indicators such as the pressure fluctuation amplitude and the execution time of the hydraulic support actions. The pressure stabilization control effects of the ADRC method, the PID control method, and the traditional multi-pump coordinated liquid supply mode under typical time-varying conditions were analyzed and compared. A simulation test system was constructed to validate the results, demonstrating that the ADRC rapid fluid replenishment and pressure stabilization control method can suppress load disturbances, reduce the system pressure fluctuation amplitude by 20.8%, and shorten the hydraulic support operation time by 2.6%. Full article

One of the challenges in energy supply for isolated power systems is maintaining a steady balance between generated and consumed energy. The application of energy storage systems and flexible energy sources is the most preferable approach for these systems. Small- and medium-sized nuclear power plants are promising, carbon-free options for energy supply to isolated power systems. However, these plants have low maneuverability. To solve this problem, this article discusses the use of a thermal accumulator using a phase change material (solar salt) to heat feedwater. Tubes with longitudinal fins are used to intensify heat transfer in the storage system. This paper presents a method for calculating heat transfer along the entire heat exchange surface of such an accumulator. A series of 2D simulations were conducted to study the solidification process of solar salt around a heat exchange tube at various temperatures on the inner wall surface. The regression dependences of heat transfer on the temperature of the inner surface of the wall and the thickness of the solid PCM layer were determined. Using the presented method and the obtained regression dependencies, we determined the time graphs of the temperature change in the heat transfer fluid at the outlet of the accumulator during discharge. Based on the results presented, it was found that an accumulator with 72.7 tons of solar salt (dimensions: 6 × 3.71 × 2.15 m) can replace a high-pressure heater №1 at a low-power nuclear power plant (50 MW) during 3450 s. Full article

This study focuses on the great challenges for combined cooling and power supply on hypersonic aircrafts. To address the issues of low thermal efficiency and high fuel consumption of heat sink by the existing CO₂ supercritical Brayton cycle, a novel fuel-based CO₂ transcritical cooling and power (FCTCP) system is constructed. A steady-state simulation model is built to investigate the impacts of combustion chamber wall temperatures and fuel mass flow rates on the FCTCP system. Thermal efficiency of the CO₂ transcritical cycle reaches 25.2~32.8% under various combustion chamber wall outlet temperatures and endothermic pressures. Compared with the supercritical Brayton cycle, the thermal efficiency of novel system increases by 54.5~80.9%. It is found from deep insights into the thermodynamic results that the average heat transfer temperature difference between CO₂ and fuel is effectively reduced from 153.4 K to 16 K by split cooling of the fuel in the FCTCP system, which greatly enhances the matching of CO₂–fuel heat exchange temperatures and reduces the heat exchange loss of the system. Thermodynamic results also show that, in comparison to the supercritical Brayton cycle, the cooling capacity and power generation per unit mass flow rate of working fluid in the FCTCP system increased by 75.4~80.8% and 12.9~51.6%, respectively. The FCTCP system exhibits a substantial performance improvement, significantly enhancing the key characteristic index of the combined cooling and power supply system. This study presents a novel approach to solving the challenges of cooling and power supply in hypersonic aircrafts under limited fuel heat sink conditions, laying the groundwork for further exploration of thermal management technologies of hypersonic aircrafts. Full article

In order to solve the problem of unstable fluid supply pressure and serious impact caused by the complicated and changeable working condition of a fully mechanized mining face in coal mines and the sluggish response of the fluid supply system to the fluid demand for the hydraulic support, a control method based on online updating generalized regression neural network (GRNN) was proposed. Firstly, the simulated hydraulic support test platform and co-simulation model were built. Secondly, The optimal flow dataset of steady-pressure fluid supply under different working conditions is calculated by simulation. Furthermore, the GRNN prediction model was established by using dataset and online updating learning technology to predict the optimal fluid supply flow according to environmental parameters. Finally, the optimal flow control method of online updating GRNN was established, and numerical research and experimental verification were also carried out in different working conditions. The results indicated that the proposed control method could track the working conditions of the working face in real time and adjusted the fluid supply flow of the emulsion pump station adaptively, which effectively alleviated the pressure fluctuation and pressure shock, and the system pressure was more stable, meeting the demand of steady-pressure fluid supply on the working face. Full article

Closed-loop pipe systems allow the possibility of the flow of gas from both directions across each route, ensuring supply continuity in the event of a failure at one point, but their main shortcoming is in the necessity to model them using iterative methods. Two iterative methods of determining the optimal pipe diameter in a gas distribution network with closed loops are described in this paper, offering the advantage of maintaining the gas velocity within specified technical limits, even during peak demand. They are based on the following: (1) a modified Hardy Cross method with the correction of the diameter in each iteration and (2) the node-loop method, which provides a new diameter directly in each iteration. The calculation of the optimal pipe diameter in such gas distribution networks relies on ensuring mass continuity at nodes, following the first Kirchhoff law, and concluding when the pressure drops in all the closed paths are algebraically balanced, adhering to the second Kirchhoff law for energy equilibrium. The presented optimisation is based on principles developed by Hardy Cross in the 1930s for the moment distribution analysis of statically indeterminate structures. The results are for steady-state conditions and for the highest possible estimated demand of gas, while the distributed gas is treated as a noncompressible fluid due to the relatively small drop in pressure in a typical network of pipes. There is no unique solution; instead, an infinite number of potential outcomes exist, alongside infinite combinations of pipe diameters for a given fixed flow pattern that can satisfy the first and second Kirchhoff laws in the given topology of the particular network at hand. Full article

The non-stationary mode of movement of the working fluid flow in the Stirling engine causes serious difficulties in the design of heat exchangers. In most cases, the operation of conventional commercial heat exchangers is considered under steady-state flow conditions with relatively slowly varying parameters. Another situation is observed in Stirling engines, where the working fluid flow mode is characterized by significant changes in pressure, density and flow rate, the direction of which changes twice per cycle. These circumstances significantly complicate the design of regenerators and other heat exchangers for Stirling engines. The results of a theoretical and experimental study of recuperative heat exchangers in the Stirling engine system and possible ways to improve the efficiency of heat transfer in order to increase power and efficiency are considered in this article. A method of comparative evaluation of heat exchange surfaces efficiency is proposed under conditions of their operation in the engines with external heat supply system. Full article

Water leaks from pipelines have large economic and ecological impacts. Minimizing water loss from supply pipelines has favorable effects on the environment as well as on energy consumption. This paper aims to understand the effect of the geometry of a leaking crack in a pipe wall by examining fluid flow characteristics, namely pressure and velocity distributions, inside the pipe. Practical observations show that the cause of wall rupture influences the geometry of cracks formed in a pipe wall, impacting aspects such as excessive pressure, corrosion. Knowledge of fluid flow characteristics could help in detecting and identifying leak characteristics at an early stage and assist in improving the energy and resource efficiency of water supply services. An experimental setup is developed to detect water leakage in a pipe when the leak is at an early stage and is difficult to detect by visual inspection. A computational fluid dynamic (CFD) model is developed using the COMSOL software. A comprehensive analysis of the effect of leak geometry on pressure and velocity distributions along the pipe is carried out while considering factors such as different pipe sizes, leak geometries, and steady-state flow conditions. It is observed that both velocity and pressure magnitudes rapidly fluctuate in the vicinity of leaks. Leaking cracks with slot, circle, and square shapes are found to generate distinguishing pressure and velocity distributions along the pipe. Thus, the geometry of the leaking crack and potentially its root cause(s) could be predicted by measuring velocity and pressure distributions. Full article

The paper investigates hydraulic wave propagation phenomena through hydraulic circuits of power transmission systems by means of numerical approaches. The actuation circuit of a Dual-Clutch Transmission (DCT) power transmission system supplied by a Gerotor pump is analyzed. A steady state approach is adopted to detect resonance phenomena due to Gerotor design parameters and circuit lengths, while one-dimensional numerical models are implemented to predict the pressure oscillations through the hydraulic ducts for the whole pump operating domain. CFD-1D pipelines are adopted to address the pressure oscillation behavior through the hydraulic pipeline, while spectral maps and order tracking techniques are used to evaluate their fluctuation intensity in function of the pump speed rate. The numerical models are validated with experimental tests performed on an ad hoc test rig for power transmission systems and a good match is found between the numerical and the experimental results. Pump design parameters as well as hydraulic accumulators and resonators are numerically investigated to quantitatively evaluate their improvement on the circuits’ hydro-dynamic behavior. Furthermore, simplified numerical models are implemented to investigate the frequency response behavior of the hydraulic circuits by means of linear analysis. This approach resulted to be particularly effective for the prediction of the resonance frequencies location, and it can be adopted as an optimization tool since significant simulation time can be saved. Finally, the performance of the circuits operating with an eco-friendly fluid is evaluated numerically and the results are compared with the ones obtained with a traditional petroleum-based oil. Full article

The study presents the experimental and numeric heat transfer investigations in flow boiling of water through an asymmetrically heated, rectangular and horizontal minichannel, with transparent side walls. A dedicated system was designed to record images of two-phase flow structures using a high-speed video camera with a synchronous movement system. The images were analyzed with Matlab 2019a scripts for determination of the void fraction for each pattern of two-phase flow structures observed. The experimental data measured during the experimental runs included inlet and outlet temperature, temperature at three internal points of the heater body, volume flux of the flowing water, inlet pressure, pressure drop, current and the voltage drop in the heater power supply. The flows were investigated at Reynolds number characteristic of laminar flow. The mathematical model assumed the heat transfer process in the measurement module to be steady-state with temperature independent thermal properties of solids and flowing fluid. The defined two inverse heat transfer problems were solved with the Trefftz method with two sets of T- functions. Graphs were used to represent: the boiling curves, the local void fraction values, the boiling heat transfer coefficients and the errors of both of them for selected mass fluxes and heat fluxes. Full article

Hydraulic accumulators are widely used in industry due to their ability to store energy and absorb fluid shock. Researchers have designed kinds of novel accumulators with better performance in these specific areas. However, the pressure in these accumulators decreases significantly when the fluid oil is continuously supplied from the accumulator to the hydraulic system. This limitation leads to a transient large pressure drop, especially in a small hydraulic system with varied working frequency. In this research, a combined piston type accumulator is proposed with a relatively steady pressure property. The gas chamber and the fluid chamber are separated by a cam mechanism. By using the nonlinear property of the cam mechanism, the nonlinear relationship between the pressure and the volume of the gas can be offset. Hence, the fluid pressure can be maintained in a relatively steady range. The defect of the traditional accumulator in the frequency varied system is analyzed in detail. Then, the structure of the new accumulator is proposed and modeled based on the traditional piston type accumulator. The mathematical equation of the cam mechanism is built under the assumption that the nitrogen gas works in an adiabatic process. A simulation system based on the Amesim platform is constructed, and mathematic equations of the system are given. Preliminary experiments are conducted to evaluate the performance of the new accumulator. The comparison results show that the adaptability of the new accumulator is obviously larger than that of the traditional accumulator in a frequency varied system. Full article

The online and accurate monitoring of drinking water supply networks is critically in demand to rapidly detect the accidental or deliberate contamination of drinking water. At present, miniaturized water quality monitoring sensors developed in the laboratories are usually tested under ambient pressure and steady-state flow conditions; however, in Water Distribution Systems (WDS), both the pressure and the flowrate fluctuate. In this paper, an interface is designed and fabricated using additive manufacturing or 3D printing technology—material extrusion (Trade Name: fused deposition modeling, FDM) and material jetting—to provide a conduit for miniaturized sensors for continuous online water quality monitoring. The interface is designed to meet two main criteria: low pressure at the inlet of the sensors and a low flowrate to minimize the water bled (i.e., leakage), despite varying pressure from WDS. To meet the above criteria, a two-dimensional computational fluid dynamics model was used to optimize the geometry of the channel. The 3D printed interface, with the embedded miniaturized pH and conductivity sensors, was then tested at different temperatures and flowrates. The results show that the response of the pH sensor is independent of the flowrate and temperature. As for the conductivity sensor, the flowrate and temperature affect only the readings at a very low conductivity (4 µS/cm) and high flowrates (30 mL/min), and a very high conductivity (460 µS/cm), respectively. Full article

Pressure differential systems have the purpose of maintaining tenable conditions in protected spaces for different types of building safe places, like escape routes, firefighting access routes, lobbies, stairwells and refuge areas. The aim of pressure differential systems is to establish airflow paths from protected spaces at high pressure to spaces at lower or ambient pressure, preventing the spread of toxic gas released during a fire. This strategy ought to be supported by a detailed design of the necessary air supply, considering also the cycle of opening and closing doors during the egress phase. The paper deals with the design of a simple pressure differential system intended to be used in a building as a pressurized smokeproof enclosure. Specifically, experimental tests and numerical modelling are conducted with the objective of characterizing the pressure evolution in a small compartment under different conditions and through a cycle of door opening. Experimental tests are conducted in a simple 3-m side cubic enclosure with two doors and no vent openings. While a centrifugal fan blows constant airflow inside the structure, the pressure trend in time is recorded during steady state and transient conditions; additionally, the velocity of the airflow across the doors has been measured by means of an anemometer. Numerical CFD (computational fluid dynamics) simulations are carried out to reproduce the same smokeproof enclosure configuration (both geometrical and boundary conditions) using the fire dynamics simulator (FDS). Furthermore, specific attention is paid to the modelling of the leakage across the doors, directly inserted in the model through a localized HVAC (heating and venting air conditioning) advanced leakage function. Comparisons between experimental tests and numerical simulations are provided. Once the model was correctly calibrated, other geometrical and mechanical configurations have been studied, looking for convenient and efficient positions of the fan in order to fulfill the requirements of the pressure differential, airflow velocity and door handle force. The paper highlights some fundamental aspects on the pressurization and depressurization during steady state and transient phases, trying to identify if there are airflow profiles typical of some geometrical configurations. Full article

The Wavestar Wave Energy Converter (WEC) is a multiple absorber concept, consisting of 20 hemisphere shaped floats attached to a single platform. The heart of the Wavestar WEC is the Power Take-Off (PTO) system, converting the wave induced motion of the floats into a steady power output to the grid. In the present work, a PTO based on a novel discrete displacement fluid power technology is explored for the Wavestar WEC. Absorption of power from the floats is performed by hydraulic cylinders, supplying power to a common fixed pressure system with accumulators for energy smoothing. The stored pressure energy is converted into electricity at a steady pace by hydraulic motors and generators. The storage, thereby, decouples the complicated process of wave power absorption from power generation. The core for enabling this PTO technology is implementing a near loss-free force control of the energy absorbing cylinders. This is achieved by using special multi-chambered cylinders, where the different chambers may be connected to the available system pressures using fast on/off valves. Resultantly, a Discrete Displacement Cylinder (DDC) is created, allowing near loss free discrete force control. This paper presents a complete PTO system for a 20 float Wavestar based on the DDC. The WEC and PTO is rigorously modeled from incident waves to the electric output to the grid. The resulting model of +600 states is simulated in different irregular seas, showing that power conversion efficiencies above 70% from input power to electrical power is achievable for all relevant sea conditions. Full article

The reliable predictions of liquid holdup and pressure drop are essential for pipeline design in oil and gas industry. In this study, the drift-flux approach is utilized to calculate liquid holdups. This approach has been widely used in formulation of the basic equations for multiphase flow in pipelines. Most of the drift-flux models have been developed on an empirical basis from the experimental data. Even though, previous studies showed that these models can be applied to different flow pattern and pipe inclination, when the distribution parameter is flow pattern dependent. They are limited to a set of fluid properties, pipe geometries and operational conditions. The objective of this study is to develop a new drift-flux closure relationship for prediction of liquid holdups in pipes that can be easily applied to a wide range of flow conditions. The developed correlation is compared with nine available correlations from literatures, and validated using the TUFFP (Fluid Flow Projects of University of Tulsa) experimental datasets and OLGA (OiL and GAs simulator supplied by SPTgroup) steady-state synthetic data generated by OLGA Multiphase Toolkit. The developed correlation performs better in predicting liquid holdups than the available correlations for a wide range of flow conditions. Full article