Search Results (113)

Electrospinning of poly(lactic acid) (PLA) commonly relies on toxic organic solvents, which limit its sustainability and biomedical applicability. In this work, a green electrospinning process was developed using dimethyl carbonate (DMC), a biodegradable and low-toxicity solvent, combined with acetone as a volatile co-solvent to promote efficient jet solidification. Three commercial PLA grades were evaluated for solubility and spinnability, and PLA 4043D was identified as the most suitable for DMC and acetone systems. The electrospinning parameters, including solvent ratio, flow rate, and applied voltage, were systematically optimized to achieve stable jet formation and uniform fiber morphology. Under optimized conditions, the process produced continuous, bead-free nanofibers with a mean diameter of ~1 µm and uniform nanoscale surface porosity resulting from differential solvent evaporation. The resulting fibers were characterized in terms of morphology, structure, thermal behavior, and mechanical performance, confirming increased amorphous content, high porosity (about 78%), and tensile strength of ~3 MPa for the selected electrospinning condition. This study demonstrates that DMC-based solvent systems enable a sustainable and potentially biocompatible route, considering the lower toxicity of the solvents employed, offering a green alternative to conventional toxic processes for the fabrication of medical scaffolds. Full article

Selective removal of elastane from textile blends is a critical factor for fibre-to-fibre recycling, since even low elastane content compromises the mechanical shredding efficiency, contaminates recycled streams, and limits the spinnability of recovered fibres. In this work, we investigate dimethyl sulfoxide (DMSO) as a solvent system for elastane degradation under moderate temperatures, both in the absence and in the presence of the organic base catalyst 1,5-diazabicyclo[4.3.0]non-5-ene (DBN). DMSO alone promoted only partial elastane mass loss, typically 26–32% at 80–100 °C (60 min) and up to 79% at 120 °C (10 min), whereas the addition of 0.1% v/v DBN enabled near-complete or complete mass loss (81–100%) across 80–120 °C within 10–60 min. Complete removal of elastane was achieved in isolated elastane filaments at 100 °C within 30–60 min, and the same treatment conditions were applied to real mixtures of pre-consumer textile waste containing 94% cotton/6% elastane and 87% polyester/13% elastane, leading to permanent dimensional relaxation of the resulting fabrics with area increases of approximately 9–14% and 7–13%, respectively, consistent with the loss of elastane-driven elastic recovery. Scanning electron microscopy (SEM), tensile testing, and dimensional analysis confirmed selective disruption of the elastane, a loss of elastic recovery, and largely preserved morphology and tensile strength of the cotton and polyester fibres. Dimensional change in the treated fabrics served as an indirect indicator of elastane degradation, correlating with the loss of elasticity observed in both blends. In summary, the DMSO–DBN system provides an energy-efficient, controllable, and scalable route for elastane degradation under comparatively mild conditions, thereby contributing to fibre-to-fibre recycling strategies and the advancement of circular textile manufacturing. Full article

Blow spinning is a low-cost and versatile method that permits the large-scale production of fibrous membranes. However, polysaccharides that show numerous merits such as biocompatibility and biodegradability often have a low spinnability due to their high chain rigidity and low ability to form sufficient entanglements. Here, we report the fabrication of polysaccharide micro-fibrous membranes from sodium alginate/polyethylene oxide solutions formulated in solvent mixtures of water and ethanol. The shear and extensional rheological responses of the solutions are characterized, and parameters including specific shear viscosity, reptation time, extensional relaxation time, and maximum stretch ratio are correlated with the concentrations of polymer, polyethylene oxide, and ethanol. It is found that flexible polyethylene oxide and poorer solvent ethanol can synergistically delay the chain relaxation during stretch and increase the stretchability of the solutions. A processability map of the solutions for blow spinning is constructed, enabling the fabrication of fibrous membranes with a fiber diameter of ~1 μm, tensile strength of 4.89 MPa, elongation at break of 15.24%, and Young’s modulus of 45.43 MPa. This study presents a new strategy to fabricate sodium alginate-based membranes, which should provide insights into the design of other polysaccharide membranes with specific functions and applications. Full article

This study investigated the preparation of bacterial nanocellulose yarn, a high-strength and high-modulus cellulose-based textile material. Compared with the previously used wet spinning and electrospinning methods, the film-cutting, drawing and twisting treatment method in this paper retains the natural structure of BNC. This can greatly transfer the high performance of BNC nanofibers to BNC yarns, making the mechanical properties of the prepared yarn much higher than those of the BNC yarns prepared by the above two methods. It was produced through a film-cutting and twisting process utilizing bacterial nanocellulose as the primary component. The effects of drafting and twisting on the characteristics and properties of the yarn were systematically examined. Comparative analyses were conducted between the bacterial nanocellulose yarn and conventional cotton yarn of equivalent fineness and twist in terms of appearance, tensile properties, frictional behavior, and bending resistance. Optimal tensile mechanical properties of the bacterial nanocellulose yarn were achieved at 1% elongation and a twist number of 160 r/20 cm, resulting in a breaking strength of 751.56 MPa and an elongation at break of 11.56%, surpassing those of cotton yarn of similar specifications. The spinnability assessment revealed a smooth surface for the bacterial nanocellulose yarn, characterized by low friction coefficient, robust bending resistance with a bending modulus of 718.76 GPa. These findings offer valuable empirical data and theoretical insights to guide the subsequent textile processing and utilization of bacterial nanocellulose yarn. Full article

This study investigates electrospinning methodologies using distilled water as an environmentally friendly and non-toxic solvent for fabricating nanofibers composed of fish collagen (COL) and pullulan (PUL). The underlying hypothesis is that incorporating PUL will enhance the spinnability of the electrospun solution through the formation of hydrogen bonds with COL, thereby facilitating improved fiber development within an aqueous system. This study examined the interactions between COL and PUL molecules, focusing on hydrogen bonding and the consequential alterations in secondary structural conformation, to elucidate their effects on the spinnability and stability of COL in water-based solutions. Furthermore, this study emphasizes the advantages of needle-free electrospinning, which enables the efficient production of nanofibers and offers scalability potential for industrial applications. The architecture and properties of the resultant ultra-thin COL/PUL fibers were comprehensively characterized, underscoring their suitability for various biomedical applications. The development of PUL-based skin nanofibers represents a significant advancement in the field of biomaterials, offering a biocompatible and biodegradable alternative for dermatological applications, including skin regeneration, wound healing, drug delivery, tissue engineering, and cosmetic science. The benefits of needle-free electrospinning, such as enhanced production efficiency and scalability, are particularly emphasized, demonstrating its potential for the large-scale commercial manufacturing of biocompatible nanofibers. This study aimed to address the research gap regarding the use of distilled water as an eco-friendly and safe solvent for electrospinning nanofibers made from collagen and pullulan. This study aimed to investigate the unexplored potential of distilled water for this application. Full article

The development of a fibrous-structured meat alternative that can perfectly mimic the tribology of the meat is considered to be extremely challenging. In this study, a bottom-up technique, wet spinning, was used to produce a fiber-like structure similar to muscle fiber. Different protein concentrations (0% to 16%) of wheat protein, pea protein isolates, and sodium alginate (2%) were used as an emulsifier and compared with the conventional meat (longissimus dorsi muscle) from a barrow in terms of physicochemical (pH, color, moisture content, cooking loss), textural (Texture profile and Warner–Bratzler Shear Force), and sensory parameters. The results from the study showed that the ratio of protein concentration significantly affected the solution behavior, leading to change in the spinnability of solution. The combined protein formulations displayed by a greater range of physicochemical and textural properties, especially hardness and WBSF, ranged from 22 N to 32.20 N and 4.26 to 4.71 kg/cm² in comparison to each other (p < 0.05). However, principal component analysis has shown that the overall profiling was significantly different than that of conventional meat (p < 0.05). The overall results suggested that the blend of wheat protein and pea protein isolate shows great potential for preparing a variety of structured meat alternatives by optimizing the concentration based on the desired product profiling. Full article

This paper reports the spinning and wear comfort properties of polyethylene terephthalate (PET)/copolymer-PET (Co-PET) hollow yarns and their fabrics, as well as the effect of the wt.% of inorganic particles embedded in the core of the bicomponent yarns. The results are discussed in terms of the types and amounts of inorganic particles (titanium dioxide (TiO₂) and calcium carbonate (CaCO₃)) embedded in the sheath of the bi-component yarns (Kolon semi-dull (KSD), Kolon full-dull (KFD), and Kolon calcium carbonate (KCC) PET/Co-PET yarns). The three sheath/3-core bicomponent yarns developed in this study exhibited good spinnability and weavability with relatively strong tenacity and breaking strain. Their optimal spinning conditions were determined. The KCC PET/Co-PET fabric showed the greatest hollowness ratio, followed by the KFD PET/Co-PET and KSD PET/Co-PET fabrics. This might be attributed to the higher wt.% (2.5 wt.%) of CaCO₃ particles embedded in the sheath of the KCC PET/Co-PET yarns and to the larger particle size (0.8 μm) of CaCO₃. Regarding the wear comfort, the moisture management system (MMT) test indicated that the KFD PET/Co-PET fabric is suitable for market applications because of its good moisture absorption and rapid drying. The KFD PET/Co-PET fabric is useful for winter clothing applications because of its relatively high heat retention rate and lack of durability issues with washing. An examination of the wearing performance for fitness with a tactile hand feel showed that KFD and KCC/Co-PET fabrics imparted a softer tactile hand feel than the KSD PET/Co-PET fabric. On the other hand, the KCC PET/Co-PET fabric was assumed to have some issues with wearing durability. Full article

In recent years, there has been a growing shift toward the use of screw extruders in the pitch modification process. To further improve the mixing efficiency of twin-screw extruders in pitch processing, this study focuses on redesigning the mixing elements of a co-rotating twin-screw extruder. By integrating the conventional kneading block assembly with PTA technology, three innovative screw mixing elements were developed. In this study, numerical simulations were performed using the finite element method (FEM) in the ANSYS Polyflow 2022 R1 software. The dynamic mesh technique was employed to model the screw rotation. The mixing performance of these novel screw elements was then evaluated in terms of distribution, mixing, and shear effects by utilizing the Particle Tracking Analy sis (PTA) technique within the Polyflow statistical module. The results demonstrate that the configuration and structural design of the mixing screw elements significantly influence the mixing effectiveness of spinnable pitch. Among the tested configurations, the slotted thread mixing element with six slots and a 30° slot angle (Model 2) was identified as the optimal design, exhibiting markedly superior mixing performance compared to the traditional kneading block (Model 4). Full article

Alkali resistance is a critical factor for the long-term performance of glass fibers in cementitious composites. While zirconium oxide doping has proven effective in enhancing the durability of basalt fibers, its high cost and limited solubility motivate the search for viable alternatives. This study presents the first systematic investigation of titanium dioxide (TiO₂) doping in basalt-based glasses across a wide compositional range (0–8 mol%). X-ray fluorescence and diffraction analyses confirm complete dissolution of TiO₂ within the amorphous silicate network, with no phase segregation. At low concentrations (≤3 mol%), Ti⁴⁺ acts as a network modifier in octahedral coordination ([TiO₆]), reducing melt viscosity and lowering processing temperatures. As TiO₂ content increases, titanium in-corporates into tetrahedral sites ([TiO₄]), competing with Fe³⁺ for network-forming positions and displacing it into octahedral coordination, as revealed by Mössbauer spectroscopy. This structural redistribution promotes phase separation and triggers the crystallization of pseudobrukite (Fe₂TiO₅) at elevated temperatures. The formation of a protective Ti(OH)₄ surface layer upon alkali exposure enhances chemical resistance, with optimal performance observed at 4.6 mol% TiO₂—reducing mass loss in NaOH and seawater by 13.3% and 25%, respectively, and improving residual tensile strength. However, higher TiO₂ concentrations (≥5 mol%) lead to pseudobrukite crystallization and a narrowed fiber-forming temperature window, rendering continuous fiber drawing unfeasible. The results demonstrate that TiO₂ is a promising, cost-effective dopant for basalt fibers, but its benefits are constrained by a critical solubility threshold and structural trade-offs between durability and processability. Full article

Herein, biobased 1:1 lignin/polylactic acid (PLA) blends are electrospun into micro- and nanofiber mats. Lignin samples originating from softwood, hardwood, and switchgrass biomass, extracted through the Kraft, Alcell, and CELF processes, respectively, and processed into soluble and insoluble fractions, are used. Functional properties of the mats varied with lignin biomass origin, isolation method, and fraction. Mat attributes are demonstrated through analysis of spinnability, thermal and mechanical behavior, chemical structure, morphology, hydrophobicity, and antioxidant activity. Samples spun with hardwood Alcell lignin fractions were brittle and rigid with the highest Young’s modulus, lowest elongation at break, and hydrophobic contact angle > 100°. Switchgrass CELF lignin (SGL)/PLA mats showed the highest tensile strength, a low Young’s modulus, and high elongation at break, as well as good spinnability with the smallest fiber diameter from all samples. Kraft lignin/PLA demonstrated similar mechanical properties to SGL/PLA, as well as the highest antioxidant activity, measurable within 5 min. Therefore, while they did not dictate spinnability, the lignin biomass origin and pretreatment method were shown to have a significant impact on fiber properties, while the use of lignin fractions was shown to tailor functional properties of fibers for specific end use, such as in flexible, hydrophobic, or antioxidant product applications. Full article

Polycaprolactone (PCL) is widely utilized in biomedical applications such as tissue engineering and drug delivery; however, its limited bioactivity remains a key challenge. In this study, bioactive curcumin–polycaprolactone block copolymers (MCP) were synthesized via ring-opening polymerization of ε-caprolactone and maleic anhydride modified curcumin. The resulting MCP was characterized using FTIR, ¹H NMR, UV–Vis spectroscopy, and differential scanning calorimetry (DSC). It demonstrated enhanced antioxidant activity, UV-blocking capacity, and electro spinnability compared to PCL. Electrospun MCP films exhibited improved biocompatibility and promoted fibroblast migration. Furthermore, composite films incorporating MCP into a PVA matrix with and without copper or iron were evaluated for in vivo toxicity and antimicrobial activity. These formulations showed no systemic or contact toxicity in the Galleria mellonella model, confirming their biocompatibility. Films containing copper or iron exhibited selective anti-Pseudomonas aeruginosa activity and low but reproducible antioxidant capacity. This study highlights the multifunctionality and biomedical potential of MCP and its composites as tunable platforms for regenerative and antimicrobial applications. Full article

Background: Although electrohydrodynamic atomization (EHDA) consistently provides drug-encapsulation efficiencies (DEE) far above those of conventional bottom-up nanotechnologies, the question of how to systematically push that efficiency even higher remains largely unexplored. Methods: This study introduces a modified triaxial electrospinning protocol tailored to the application and benchmarks it against two conventional techniques: single-fluid blending and coaxial electrospinning. Ethylcellulose (EC) served as the polymeric matrix, while curcumin (Cur) was chosen as the model drug. In the triaxial setup, an electrospinnable, drug-free EC solution was introduced as an intermediate sheath to act as a molecular barrier, preventing Cur diffusion from the core fluid. Ethanol alone was used as the outermost fluid to guarantee a stable and continuous jet. Results: This strategy provided a DEE value of 98.74 ± 6.45%, significantly higher than the 93.74 ± 5.39% achieved by coaxial electrospinning and the 88.63 ± 7.36% obtained with simple blending. Sustained-release testing revealed the same rank order: triaxial fibers released Cur the most slowly and exhibited the smallest initial burst release effect, followed by coaxial and then blended fibers. Mechanistic models for both fiber production and drug release are proposed to clarify how the tri-layer core–shell structure translates into superior performance. Conclusions: The modified triaxial electrospinning was able to open a new practical route to produce core-sheath nanofibers. These nanofibers could provide a higher DEE and a better sustained drug release profile than those from the coaxial and blending processes. Full article

This study examines the rheology and fiber formation of poly(2,5(6)-benzimidazole) (ABPBI) solutions in polyphosphoric acid (PPA) at 12.5 wt%. These solutions exhibit typical features of associative polymer systems, such as pronounced shear thinning and high elasticity. The activation energy of the viscous flow increases with the polymer concentration, reaching 29 kJ/mol at 12.5 wt%, but remains significantly lower than in phosphoric acid solutions. This indicates more efficient solvation and chain mobility in PPA. A comparison with two superbasic solvent systems further highlights the critical role of the solvent nature in flow mechanisms and associative interactions. Model coagulation experiments revealed how the non-solvent composition controls the fiber morphology and solidification. Under optimized conditions, homogeneous monolithic fibers with good mechanical performance were obtained. These findings provide new insight into the physicochemical principles of ABPBI fiber formation and establish PPA as a promising solvent for producing high-performance fibers. Full article

Achieving carbon neutrality requires not only reducing CO₂ emissions but also capturing atmospheric CO₂. Direct air capture (DAC) using amine-based adsorbents has emerged as a promising approach. In this study, we developed amine-epoxy/poly(vinyl alcohol) (AE/PVA) nanofibers via electrospinning and in situ thermal polymerization. PVA was incorporated to enhance spinnability, and B-staging of AE enabled fiber formation without inline heating. We systematically investigated the effects of electrospinning parameters, epoxy-to-amine ratios (E/A), and the degree of PVA saponification on CO₂ adsorption performance. Thinner fibers, obtained by adjusting spinning conditions, exhibited faster adsorption kinetics due to increased surface area. Varying the E/A revealed a trade-off between adsorption capacity and low-temperature desorption efficiency, with secondary amines offering a balanced performance. Additionally, highly saponified PVA improved thermal durability by minimizing side reactions with amines. These findings highlight the importance of optimizing fiber morphology, chemical composition, and polymer properties to enhance the performance and stability of AE/PVA nanofibers for DAC applications. Full article

This review is different from previous studies focusing on polypyrrole (PPy) in universal fields such as sensors and supercapacitors. It is the first TO systematically review the specific applications of PPy-based electrospun nanofiber composites in the biomedical field, focusing on its biocompatibility regulation mechanism and tissue repair function. Although PPy exhibits exceptional electrical conductivity, redox activity, and biocompatibility, its clinical translation is hindered by processing challenges and poor degradability. These limitations can be significantly mitigated through composite strategies with degradable nanomaterials, enhancing both process compatibility and biofunctionality. Leveraging the morphological similarity between electrospun nanofibers and the natural extracellular matrix (ECM), this work comprehensively analyzes the topological characteristics of three composite fiber architectures—randomly distributed, aligned, and core–shell structures—and elucidates their application mechanisms in nerve regeneration, skin repair, bone mineralization, and myocardial tissue reconstruction (e.g., facilitating oriented cell migration and regulating differentiation through specific signaling pathway activation). The study further highlights critical challenges in the field, including PPy’s poor solubility, limited spinnability, insufficient mechanical strength, and scalability limitations. Future efforts should prioritize the development of multifunctional gradient composites, intelligent dynamic-responsive scaffolds, and standardized biosafety evaluation systems to accelerate the substantive translation of these materials into clinical applications. Full article