Search Results (14)

Soybean meal (SM) adhesive is widely acknowledged as a viable substitute for traditional formaldehyde-based adhesives, given its ability to be easily modified, the utilization of renewable sources, and its eco-friendly characteristics. However, the application of SM adhesive in manufacturing has been impeded due to its restricted bonding capacity and inadequate water resistance. Researchers in the wood industry have recognized the significance of creating an SM-based adhesive, which possesses remarkable adhesive strength and resistance to water. This study endeavors to tackle the issue of inadequate water resistance in SM adhesives. Sodium lignosulfonate (L) was oxidized using hydrogen peroxide (HP) to oxidized lignin (OL) with a quinone structure. OL was then used as a modifier, being blended with SM to prepare SM-based biomass (OLS) adhesives with good water resistance, which was found practically through its utilization in the production of plywood. The influence of the HP dosage and OL addition on plywood properties was examined. The changes in the lignin structure before and after oxidation were confirmed using gel permeation chromatography (GPC), Fourier transform infrared spectroscopy (FT-IR), and X-ray photoelectron spectroscopy (XPS). The curing behavior and thermal stability of OLS adhesives were analyzed using dynamic mechanical analysis (DMA) and thermogravimetric (TG) analysis. The reaction mechanism was also investigated using FT-IR and XPS. The outcomes indicated a decrease in the molecular weight of L after oxidation using HP, and, at the same time, quinone and aldehyde functionalized structures were produced. As a result of the reaction between the quinone and aldehyde groups in OL with the amino groups in SM, a dense network structure formed, enhancing the water resistance of the adhesive significantly. The adhesive displayed exceptional resistance to water when the HP dosage was set at 10% of L and the OL addition was 10% based on the mass of SM. These specific conditions led to a notable enhancement in the wet bonding strength (63 °C, 3 h) of the plywood prepared using the adhesive, reaching 0.88 ± 0.14 MPa. This value represents a remarkable 125.6% increase when compared to the pure SM adhesive (0.39 ± 0.02 MPa). The findings from this study introduce a novel approach for developing adhesives that exhibit exceptional water resistance. Full article

Wood adhesive is very important to the quality of wood-based panels in the forest product industry. Researchers are currently focused on developing green and environmentally friendly adhesives using biomass materials. Soybean meal (SM), a cheap and high-protein byproduct from soybean processing, is considered a green biomaterial resource for adhesive production. In this study, SM was modified using urea and sodium hydroxide as denaturants, and two cross-linking agents were prepared to incorporate into the soybean meal adhesive for bonding reactions. Sodium hydroxide added to soybean protein caused structural damage to the protein structure, which allowed the peptide chains to unfold extensively, forming a low-molecular-weight peptide mixture with a good size distribution and exposing numerous active functional groups for cross-linking with the tannin–phenol–formaldehyde resin (TR) and wood. Adding the epoxy resin CA and TR enabled the cross-linking agents to react with the active functional groups on proteins, forming a cross-linked network structure. As a result, the adhesive’s strength, residual rate, and solid content were improved. Full article

To develop a lower-cost, excellent-performance, and environmentally friendly phenol–formaldehyde (PF) resin, soybean meal was used to modify PF resin, and soybean meal–phenol–formaldehyde (SMPF) resins were prepared. This reveals the effect of soybean meal on the structural, bonding, and curing properties of PF resin, which are very important for its applications in the wood industry. The resins’ physicochemical properties and curing performance were investigated, showing that SMPF resins have higher curing temperatures than PF resin. The Fourier transform infrared spectroscopy results indicated that a cross-linking reaction occurred between the amino groups of soybean protein and the hydroxymethyl phenol. Moreover, with the addition of soybean meal, the viscosity of SMPF increased while the gel time decreased. It is worth mentioning that SMPF-2 resin has favorable viscosity, short gel time, low curing temperature (135.78 °C), and high water resistance and bonding strength (1.01 MPa). Finally, all the plywoods bonded with SMPF resins have good water resistance and bonding strength, which could meet the standard (GB/T 17657-2013, type I) for plywood. The optimized SMPF resins showed the potential for application to partially replace PF resin in the wood industry. Full article

The artificial neural network (ANN) was used to predict the modulus of rupture (MOR) of the laminated wood products adhered by melamine/urea formaldehyde (MUF) resin with different formaldehyde to melamine/urea molar ratios combined with different weight ratios of the protein adhesive resulting from the alkaline treatment (NaOH) of the soybean oil meal to MUF resin pressed at different temperatures according to the central composite design (CCD). After making the boards and performing the mechanical test to measure the MOR, based on experimental data, different statistics such as determination coefficient (R²), root mean square error (RMSE), mean absolute error (MAE) and sum of squares error (SSE) were determined, and then the suitable algorithm was selected to determine the estimated values. After comparing estimated values with the experimental values, the direct and interactive effects of the independent variables on MOR were determined. The results indicated that using suitable algorithms to train the ANN well, a very good estimate of the bending strength of the laminated wood products can be offered with the least error. In addition, based on the estimated and measured strengths and FTIR and TGA diagnostic analyses, it was found that the replacement of the MUF resin by the protein bio-based adhesive when using low F to M/U molar ratios, the MOR is maximized if a high range of temperature is used during the press. Full article

Plant protein adhesive has received considerable attention because of their renewable raw material and no harmful substances such as formaldehyde. However, for the plant protein adhesive used in the field of plywood, low cost, strong water resistance, and high bonding strength were the necessary conditions for practical application. In this work, a double-network structure including hydrogen bonds and covalent bonds was built in hot-pressed peanut meal (HPM) protein (HPMP) adhesive, soybean meal (SBM) protein (SBMP) adhesive and cottonseed meal (CSM) protein (CSMP) adhesives. The ether bonds and ester bonds were the most in CSMP adhesive, followed by SBMP adhesive, while the hydrogen bond was the most in HPMP adhesive. The solubility of the HPMP, SBMP, and CSMP adhesives decreased by 14.3%, 24.2%, and 19.4%, the swelling rate decreased by 56.9%, 48.4%, and 78.5%, respectively. The boiling water strength (BWS) of HPMP (0.82 MPa), SBMP (0.92 MPa), and CSMP adhesives reached the bonding strength requirement of China National Standards class I plywood (type I, 0.7 MPa). The wet shear strength (WSS) of HPMP, SBMP, and CSMP adhesives increased by 334.5% (1.26 MPa), 246.3% (1.42 MPa), and 174.1% (1.59 MPa), respectively. This study provided a new theory and method for the development of eco-friendly plant meal protein adhesive and promotes the development of green adhesive. Full article

Soybean meal-based adhesive is a good wood adhesive mainly due to its renewable, degradable, and environmentally friendly features. To improve the enhancement efficiency for adhesives, diglycidyl resorcinol ether (DRE) containing a benzene ring and flexible chain structure was used as an efficient cross-linker to enhance the adhesive in the study. The physicochemical properties of adhesives, the dry shear strength, and wet shear strength of plywood were measured. Results suggested that DRE reacted with the functional groups of soybean meal adhesive and formed a cross-linking network during hot press process in a ring-opening reaction through a covalent bond. As expected, compared to adhesive control, the soybean meal adhesive with 4 wt% DRE incorporation showed a significant increment in wet shear strength by 227.8% and in dry shear strength by 82.7%. In short, soybean meal adhesive enhanced with DRE showed considerable potential as a wood adhesive for industrial applications. Full article

Bio-based adhesives have low water resistance and they are less durable than synthetic adhesives, which limits their exterior applications. In this study, a bio adhesive was developed from soybean meal and larch tannin that was designed for exterior use. Phenol hydroxymethylated tannin oligomer (PHTO) was synthesized and then mixed with soybean meal flour in order to obtain a soybean meal-based adhesive (SPA). The results showed that the moisture absorption rate, residual rate, and solid content of SPA with 10 wt % PHTO (mass ratio with respect to the entire adhesive) were improved by 22.8%, 11.6%, and 6.8%, respectively, as compared with that of pure SPA. The wet shear strength of plywood with SPA with 10 wt % PHTO (boiling in 100 °C water for 3 h) was 1.04 MPa when compared with 0 MPa of pure SPA. This met the bond strength requirement of exterior-use plywood (GB/T 9846.3-2004). This improved adhesive performance was mainly due to the formation of a crosslinked structure between the PHTO and the protein and also PHTO self-crosslinking. The formaldehyde emission of the resulting plywood was the same as that of solid wood. The PHTO-modified SPA can potentially extend the applications of SPAs from interior to exterior plywood. Full article

Despite the recent advances in protein-based adhesives, achieving strong adhesion and mold resistance in wet environment is challenging. Herein, a facile fabrication technology of preparing tough bio-adhesive by incorporating soybean meal and blood meal is presented. Inspired by the marine mussel byssi and brown algae, metal coordination was introduced into a loosely bound protein system to construct multiple chemical cross-linking networks. Mixed alkali-modified blood meal (mBM) was mixed with soybean meal, then 1,6-hexane dioldiglycidyl ether (HDE) and zinc ion were introduced to fabricate soybean meal and blood meal-based adhesives. The attained adhesives exhibited good thermal stability, water resistance (the wet shear strength is 1.1 MPa), and mold resistance, with appropriate solid content (34.3%) and relatively low moisture uptake (11.9%). These outstanding performances would be attributed to the reaction of 1,6-hexane dioldiglycidyl ether with protein to form a preliminary cross-linking network; subsequently, the coordination of zinc ions with amino or carboxyl strengthened and toughened the adhesive. Finally, the calcium ions gelled the adhesives, providing cohesion force and making the network structure more compact. This study realized the value-added utilization of protein co-products and developed a new eco-friendly bio-based adhesive. Full article

As a byproduct from the soybean oil industry, soy meal can be reproduced into value-added products to replace formaldehyde as a plywood adhesive. However, the use of soy meal has been limited by its poor antifungal and antiseptic properties. In this work, three kinds of material, namely nano-Ag/TiO₂, zinc pyrithione, and 4-cumylphenol were applied to enhance the mildew resistance of soy meal via breakdown of the cellular structure of mildew. The fungi and mold resistance, morphology, thermal properties, and mechanism of the modified soy meal were evaluated. The success of the antifungal and antiseptic properties was confirmed by Fourier transform infrared spectroscopy (FTIR) and scanning electron microscopy. The results indicated that all three kinds of material improved the fungi and mold resistance of soy meal, and sample B, which was modified with a compound of nano-Ag/TiO₂ and zinc pyrithione, was the effective antifungal raw material for the soy-based adhesives. FTIR indicated that the great improvement of antifungal properties of soy meal modified with 4-cumylphenol might be caused by the reaction between COO– groups of soy protein. This research can help understand the effects of the chemical modification of nano-Ag/TiO₂, zinc pyrithione, and 4-cumylphenol on soy meal, and the modified soy meal exhibits potential for utilization in the plywood adhesive industry. Full article

Soybean meal (SM)-based adhesive exhibited a great potential to replace petroleum-derived ones to alleviate the energy crisis and eliminate carcinogenic formaldehyde. However, the bad water resistance (caused by low crosslinking density) and inherent brittleness of SM adhesive severely hindered its application. However, improving crosslinking density is generally accompanied by a toughness reduction of the adhesive. Herein, we developed a flexible long-chain starch with a hyper-branched structure (HD), and incorporated it with SM and a crosslinking agent to prepare a novel SM adhesive. Results showed that this adhesive exhibited both excellent water resistance and enhanced toughness. The wet bond strength of plywood fabricated using this adhesive was 354.5% higher than that of SM adhesive. These achievements are because introducing HD with hyper-branched groups enhanced crosslinking density, while HD’s flexible long-chain structure improved toughness of the adhesive. This HD can promote the development of tough and hydrophobic bio-based composites. Full article

Soybean meal-based adhesives are attractive potential environmentally friendly replacements for formaldehyde-based adhesives. However, the low strength and poor water resistance of soybean meal-based adhesives limit their practical application. This study was conducted to develop a natural fiber-reinforced soybean meal-based adhesive with enhanced water resistance and bonding strength. Pulp fiber (PF), poplar wood fiber (WF), and bagasse fiber (BF) were added as fillers into the soybean meal-based adhesive to enhance its performance via hydrogen bonding between the PF and the soybean meal system. The enhanced adhesive exhibited a strong crosslinking structure characterized by multi-interfacial interactions wherein PF served as a bridging ligament and released residual stress into the crosslinking network. The crosslinked structure and improved interfacial interactions were confirmed by Fourier transform infrared (FTIR) spectrophotometry, thermogravimetric analysis (TGA), and scanning electron microscopy (SEM) measurements. Plywood bonded with 4 wt % PF-containing soybean meal-based adhesive exhibited a wet shear strength (1.14 MPa) exceeding that of plywood bonded with the control group by 75.4% due to the stable crosslinking network having efficiently transformed stress and prevented the permeation of water molecules. Full article

Lignocellulosic composite (LC) panels were fabricated using an adhesive matrix prepared from three different agricultural by-products: dried distillers grains with solubles (DDGS), pennycress (Thlaspi arvense L.) press cake (PPC), or lesquerella [Lesquerella fendleri (A. Gary) S. Watson] press cake (LPC) reinforced with Paulownia elongata L. wood (PW) particles. The goal in this study was to assess the mechanical properties of composites utilizing these low-cost matrix materials, which were subjected to various oil extraction methods. Three types of oil extraction methods were utilized: ethanol, supercritical CO₂, and hexane, in order to generate matrix materials. These matrix materials were mixed with equal proportions of PW and hot pressed to generate panels. Overall, hexane extraction was the best method to enhance the mechanical properties of the matrices used to fabricate lignocellulosic composites. LPC’s produced a matrix that gave the resulting composite superior flexural properties compared to composites generated from DDGS and PPC matrices. The mechanical properties of composites generated from soy products (soybean meal flour or soy protein isolate) were similar to those derived from DDGS, PPC, or LPC. The dimensional stability properties of LCs were improved when the hexane extraction method was employed, unlike with the other extraction methods that were used to generate matrices. Full article

An eco-friendly soybean meal-based adhesive (SM adhesive) was developed by incorporating ethylene glycol diglycidyl ether (EGDE) and nanocrystalline cellulose (NCC). In order to introduce epoxy groups, NCC was modified by KH560 (denoted as MNCC). The functional groups, thermal stability, and cross section of the resultant adhesive were characterized. Three-ply plywood was fabricated to measure the dry and wet shear strength of the adhesive. The experimental results showed that the epoxy groups on MNCC reacted with the carboxyl group of SM protein molecules, forming a crosslinking network and a ductile adhesive layer. As a result, compared with the SM adhesive modified by EGDE, the thermal stability of the adhesive with MNCC was improved and the wet shear strength was increased to 1.08 MPa. Full article

Soy-based adhesives inherently possess low water resistance and brittleness, which limit their application on plywood fabrication. This investigation involves using a long chain cross-linker, neopentyl glycol diglycidyl ether (NGDE), to produce an intrinsic toughening effect to reduce the brittleness and improve the water resistance of a soybean meal–based adhesive. The solids content, viscosity, functional groups, fracture surface micrographs, and thermal stability of the adhesives were measured. Three-layer plywood was fabricated using the resultant adhesive, and the tensile shear strength of the plywood was measured. All adhesive properties were compared with a soybean meal/polyamidoamine-epichlorohydrin (PAE) adhesive and commercial melamine urea formaldehyde resin. The results showed that adding 6 g NGDE improved the water resistance of the soybean meal-based adhesive by 12.5%. This improvement is attributed to the following reasons: (1) a dense cross-linked network is formed by the chemical reaction between NGDE and protein molecules; (2) the toughness of the adhesive increases and a smooth and homogeneous fracture surface is created, which effectively prevents moisture intrusion; (3) the addition of NGDE increases the thermostability of the cured adhesive. The tensile shear strength of the plywood bonded with the soybean meal-based adhesive with 6 g NGDE was 286.2% higher than that without NGDE and attained 1.12 MPa, which was attributed to the reduction in the adhesive’s viscosity, and the improvement in the water resistance and toughness of the adhesive. The tensile shear strength of the plywood bonded with 6 g NGDE was 19.1% higher than that with 6 g PAE and was similar to the MUF resin, which validated the novel adhesive being suitable for use as an industrial plywood adhesive. Full article