Search Results (953)

Co-based oxides are commonly introduced into porous ceramic membranes to add catalytic activity, but their attachment at the atomic scale remains unclear. We examined a buried Co₃O₄/Al₂O₃ interface formed by sol–gel deposition and thermal conversion. Site-specific focused-ion-beam (FIB) lift-out, scanning transmission electron microscopy with energy-dispersive X-ray spectroscopy (STEM-EDS), and high-resolution transmission electron microscopy (HRTEM) were used to access and characterize the interface. A Co-rich spinel-type domain with a (111) lattice spacing was observed next to Al₂O₃(012). The observations guided density functional theory (DFT) initial models. After structural relaxation, substrate-O-mediated Co-O contacts emerged from both starting geometries: the O-bridged-start model exhibited eight contacts across four Co sites, whereas the non-bridged-start model developed three contacts around one Co site. Around the Co-O-Al linkages, there is a clear manifertation of the interface polarization and charge redistribution, indicated by charge-density-difference and Bader analyses. In both models, projected density of states (PDOS) showed coupling between Co 3d and O 2p states, while integrated crystal orbital Hamilton population (ICOHP) analysis further indicated that O atoms retained Al-O bonds while forming occupied-state Co-O bonds. These results support a representative, laterally distributed Co-O-Al motif as an atomic-scale pathway for chemically attaching the functional oxide to porous alumina. Full article

Transparent glazing systems are increasingly required to provide simultaneous control over light transmission, solar heat gain, thermal losses, surface contamination, and environmental durability, creating new challenges for the development of multifunctional coating technologies. This review critically examines advanced optical and self-cleaning coatings developed for transparent glass and polymeric substrates, with particular emphasis on the relationships between materials chemistry, surface/interface chemistry, microstructure, and functional performance. Dielectric multilayers, metal oxides, ceramic coatings, sol-gel-derived hybrid systems, and emerging chromogenic materials are discussed in terms of their chemical compositions, structural characteristics, and mechanisms governing optical, thermal, and surface properties. Particular attention is given to structure–property relationships associated with photosynthetically active radiation (PAR) transmission, near-infrared (NIR) management, thermal emissivity, solar modulation, wettability, and self-cleaning behavior, together with their implications for energy-efficient transparent glazing and greenhouse environments. The influence of coating architecture, porosity, surface roughness, interfacial interactions, and deposition conditions on functional performance and long-term stability is critically evaluated. The advantages and limitations of representative deposition strategies are further compared, considering scalability, process compatibility, substrate sensitivity, and application to heat-sensitive polymeric films. Environmental degradation mechanisms induced by ultraviolet irradiation, moisture, thermal cycling, and mechanical stresses are analyzed to identify the key factors governing coating durability and sustainability. Finally, current knowledge gaps and emerging research directions are identified, highlighting the need for rational materials design, multifunctional integration, scalable fabrication, and improved structure-property-durability correlations for next-generation transparent glazing and greenhouse applications. Full article

The relentless miniaturization of integrated circuits demands chemical mechanical polishing (CMP) technologies that achieve both high material removal rates (MRR) and atomic-scale surface quality. Herein, we synthesize sub-100 nm SiO₂@ZrO₂ core–shell composite abrasives (amorphous SiO₂ core ~70 nm, tetragonal ZrO₂ shell ~6 nm) via a facile sol–gel method. Electron microscopy and X-ray photoelectron spectroscopy strongly indicated uniform core–shell architecture and Si–O–Zr covalent bonding essential for stable coating. Polishing tests show that the abrasives deliver an MRR of 353.54 nm/min—approximately 2.8 times that of pure SiO₂—and reduce surface roughness to Ra = 0.105 ± 0.015 nm, approaching atomic-scale planarization. The superior performance stems from the rigid ZrO₂ shell, which suppresses elastic deformation and preserves spherical contact morphology. This mechanical effect simultaneously increases shear stress by reducing contact area and minimizes scratches by limiting indentation depth. Overall, this work offers a simple, controllable strategy for designing high-efficiency CMP abrasives and demonstrates the considerable potential of SiO₂@ZrO₂ core–shell materials for damage-free, atomic-scale surface finishing. Full article

Anode materials play a pivotal role in a wide range of electrochemical applications, including electrolysis, energy storage, corrosion protection, and industrial oxidation processes. This review provides a comprehensive analysis of recent advances in anode materials, with particular emphasis on their structural characteristics and major preparation methods, including thermal decomposition, electrochemical deposition, sol–gel processing, and magnetron sputtering. The degradation behaviour of anodes under electrochemical operating conditions is also critically discussed, together with strategies for improving their durability and overall performance. Particular attention is given to metal oxide-coated anodes, especially those based on ruthenium oxide (RuO₂) and iridium oxide (IrO₂), which remain the most representative systems in dimensionally stable anode (DSA) research and industrial applications. Emerging coating materials, including Co₃O₄- and carbon-based catalysts, are also reviewed as promising alternatives for reducing noble metal usage while maintaining acceptable electrochemical performance. In addition, the role of intermediate layers in titanium-based anodes is examined, with emphasis on their contribution to coating adhesion, conductivity, interfacial stability, and long-term electrode performance. This review further discusses the applications of anode materials in chlorine- and oxygen-related electrochemical industries and evaluates the performance of DSAs in relation to substrate selection, coating composition, and operational requirements. Alternative furnace technologies for anode baking are also reviewed, including conventional furnace heating, laser heating, and microwave heating, together with representative industrial furnace systems such as muffle, continuous, and vacuum furnaces. Overall, this review provides an integrated overview of the current progress in anode material research and development, while highlighting the key challenges and future directions for improving anode efficiency, durability, and sustainability in industrial electrochemical applications. Full article

The development of bioactive hybrid coatings for biomedical implants requires materials exhibiting suitable thermal stability, bioactivity, and biocompatibility. In this study, hybrid organic–inorganic sol–gel coatings based on silica (SiO₂) and polyethylene glycol (PEG, 24 wt%) were functionalized with different concentrations of caffeic acid (CafA 5, 10, and 15 wt%) and deposited onto AISI 304 and AISI 316 stainless steel substrates by dip-coating without surface pre-treatment. The proposed approach enabled the formation of homogeneous hybrid coatings on untreated stainless steel substrates through a simple and scalable deposition process. A thermal analysis demonstrated the stability of the hybrid network and the effective integration of the organic and inorganic phases. Bioactivity was evaluated by in vitro immersion in simulated body fluid (SBF), while SEM observations revealed the formation of mineral deposits on the coating surface, and an EDX analysis confirmed the presence of calcium and phosphorus within the deposited layer. The formation of crystalline hydroxyapatite (HA) was subsequently confirmed by X-ray diffraction (XRD), confirming that all investigated formulations retained their ability to induce apatite formation after SBF immersion. In addition, in vitro biocompatibility assays confirmed that the developed materials exhibited concentration-dependent cytocompatibility, with the cellular response being influenced by the amount of incorporated CafA. Overall, the results demonstrate that the proposed hybrid materials combine thermal stability, bioactivity, and cytocompatibility, highlighting their potential as bioactive coatings for biomedical applications. Full article

Environmental pollution, particularly water contamination, requires the continuous development of robust, effective monitoring technologies. While chemical optical sensors offer significant advantages for environmental monitoring, many traditional devices rely on complex combinations of chemical dyes with specific acid dissociation constants. To overcome these limitations, this study presents a dye-free approach centered on a fiber-optic pH sensor based on a TiO₂ thin film. The protective coating of multimode optical fibers was successfully removed using a controlled hydrofluoric acid (HF) treatment, enabling deposition of TiO₂ films via a low-cost sol–gel dip-coating method. Structural characterizations through X-ray diffraction (XRD) and Raman spectroscopy confirmed the preferential growth and high purity of the anatase phase. Furthermore, energy-dispersive X-ray spectroscopy (EDS) confirmed the presence and relatively uniform distribution of Ti on the fiber surface. The optical performance of the sensor was evaluated using a 940 nm light source over a broad pH range (4–14), where the device exhibited distinguishable stepped optical-power responses at four pH conditions spanning pH 4–14. A preliminary analysis yielded an apparent average slope of 0.40 µW/pH. These results support the feasibility of using sol–gel derived TiO₂ coatings in the preliminary development of dye-free optical devices for aqueous pH monitoring. Full article

Low-emissivity (low-E) coatings are among the most effective thin-film technologies for reducing radiative heat losses and controlling solar heat gain in buildings, which account for approximately 30–40% of global primary energy consumption. This expanded review follows the technological evolution of low-E glazing from early transparent-conductor “heat mirrors” to modern multi-silver dielectric/metal/dielectric (D/M/D) architectures and emerging functional coatings. Four complementary perspectives are addressed: (i) the materials employed, from silver-based multilayers and transparent conducting oxides (ITO, FTO, AZO, GZO) to seed, blocker, and protective dielectric layers; (ii) the deposition systems, contrasting on-line pyrolytic/CVD “hard” coatings with off-line magnetron-sputtered “soft” coatings, together with ALD, sol–gel, and evaporation routes; (iii) the methods of analysis used to correlate microstructure, composition. and interfaces with optical, electrical, and thermal behaviour (XRD, XRR, SEM/TEM, AFM, XPS, SIMS, spectrophotometry, ellipsometry, emissivity, and U-value metrology according to EN 410/EN 673 and ISO 9050); and (iv) the functional performance of low-E stacks in insulating glass units, vacuum glazing, retrofit films, and smart-window systems across climate zones. Persistent research gaps are identified in long-term durability and ageing, indium-free scalable materials, standardized accelerated testing, and multi-objective design of thinner, more selective, and more robust stacks. Full article

Recently, gel coatings have been studied as a promising method that can provide electrochemical corrosion protection. This review presents a comprehensive analysis of advanced gels such as sol–gel coatings, hybrid organic–inorganic, self-healing, and crack repair gels. These gels employ different mechanisms for corrosion protection, from passive barrier formation to active self-healing and corrosion inhibition. Their performance can be influenced by gel chemistry, microstructure, and the incorporation of functional additives. Recent studies have shown that gel coatings can achieve promising corrosion resistance. This high efficiency can be attributed to the formation of dense barrier layers that restrict the mobility of attacking ions. The incorporation of functional additives such as silica nanoparticles can enhance mechanical characteristics for gels. In the field of crack-repair, bio-gels based on microbially induced calcium carbonate precipitation show acceptable sealing capability. Additionally, the evolution of polarization resistance and corrosion current suggests the sustained protective performance of these gels. Multifunctional gels extend this concept by combining crack sealing, alkalinity restoration, and steel re-passivation. Gel coatings are transitioning from simple barrier coatings to multifunctional smart inhibition capable of self-healing, corrosion sensing, and long-term durability. This review highlights the relationship between gel chemistry, microstructure, and corrosion resistance for the development of next-generation gel coatings. Full article

In the present work, thin TiO₂ films were obtained by the sol–gel spin-coating method on glass and ITO-covered glass substrates. The crystallization evolution of the thin films was studied by the X-ray Diffraction (XRD) technique. The results indicate that the films’ crystalline structure was greatly affected by substrate type. X-ray photoelectron spectroscopy (XPS) revealed the chemical states of the TiO₂ films and proved the formation of TiO₂ on ITO substrates. Field Emission Scanning Electron Microscopy (FESEM) showed that the TiO₂ films deposited on the ITO glass possessed a uniform and homogeneous surface morphology. The influence of optical properties (transmittance, reflectance, and optical band gap) on substrate type, the number of layers and annealing temperatures was determined. Spectroscopic data confirmed high transparency of the TiO₂ films obtained on ITO substrates as the transmittance in the visible spectral range was close to 85%. The obtained results reveal that thin TiO₂ films on ITO substrates can be an excellent candidate for photovoltaic and optoelectronic applications. Full article

Magnesium alloys are promising candidates for biomedical implants, but their rapid corrosion limits clinical use. Simulated body fluid (SBF) is commonly used to evaluate corrosion behaviour; however, Ca-P and carbonate deposits can mask the intrinsic performance of protective coatings. Tris(hydroxymethyl)aminomethane (Tris) has been proposed as an SBF modifier, although its effect on coated magnesium remains poorly understood. While Tris modifies the buffering characteristics of the solution, it also alters the stability of Mg(OH)₂ and the precipitation equilibria of corrosion products, resulting in more aggressive corrosion conditions than standard SBF. Here, the corrosion behaviour of AZ31 alloy, a plasma electrolytic oxidation (PEO) coating, and a sol-gel sealed PEO coating was investigated in SBF with and without Tris. Electrochemical impedance spectroscopy, immersion tests, pH monitoring, and post-immersion SEM/EDS analyses were used to evaluate coating performance under physiological and aggressive conditions. The results show that AZ31 and PEO coatings exhibit higher apparent corrosion resistance in SBF without Tris due to corrosion-product stabilization and Ca-P-rich deposits that partially block electrolyte access. In contrast, SBF with Tris accelerates degradation, causing uniform corrosion of AZ31 and premature PEO failure through electrolyte penetration and coating cracking. The PEO-AR/ZTP system maintains the highest electrochemical resistance and the best protective performance in both media. Full article

Silica aerogel films are highly promising matrices for advanced optical applications, yet balancing ultra-high transmittance with structural stability during functionalization remains a critical challenge. Directly incorporating organic dyes often leads to aggregation and severe photodegradation, necessitating a robust host–guest encapsulation strategy. Herein, we report the fabrication of ultra-transparent, fluorescent silica aerogel films via precisely tailored acid/base two-step sol–gel kinetics and dip-coating. The optimized pure silica matrix achieves a peak visible transmittance of 97.4% and sub-nanometer surface smoothness (RMS = 276.7 pm). By utilizing this pristine network, Rhodamine 6G (Rh6G) and Rhodamine B (RhB) dyes were effectively confined within the amorphous mesoporous pores. Notably, RhB exhibited superior matrix integration, indicated by an H4 hysteresis loop transition and a significantly reduced pore volume (0.019 cm³/g). This mesoporous confinement successfully suppressed dye quenching, prolonging the fluorescence lifetimes to 5.22 ns and 5.36 ns for Rh6G and RhB, respectively. Crucially, we elucidate that the electrostatic and hydrogen-bonding interactions between the silica pore walls and the dye’s xanthene rings elevate the excited-state energy, inducing a distinct matrix-driven emission blue shift. This work provides a scalable pathway for high-performance optical coatings and offers deep insights into host–guest interfacial coupling in gel networks. Full article

The oral cavity represents one of the most demanding operating environments for biomedical coatings, subjecting materials to constant masticatory shear and tribological stress, dynamic temperature fluctuations, salivary enzymatic activity, and continuous fluid turnover that collectively challenge coating adhesion, durability, and longevity. Thermosensitive hydrogels that undergo reversible sol–gel transitions near body temperature offer a uniquely versatile platform for in situ coating formation on complex oral surfaces, enabling minimally invasive application and conformal coverage of irregular anatomical structures—from periodontal pockets and root canal systems to extraction sockets and bone defects. This review examines the application of thermo-sensitive hydrogel coatings across six major oral disease categories: periodontitis, peri-implantitis, bone defects, endodontic diseases, extraction wounds, and oral cancer. We further discuss practical hurdles facing clinical translation, noting that sterilization often degrades these materials, mechanical properties may prove inadequate under masticatory loads, and long-term biosafety data remains limited. This review critically evaluates how these smart coatings can bridge the gap between laboratory innovation and clinical application, offering insights to guide the development of next-generation precision therapies for oral diseases. Full article

Magnesium alloys are used or considered for lightweight structures and biodegradable implants, but high electrochemical activity, limited wear resistance, and localized corrosion still limit their service reliability. Plasma electrolytic oxidation (PEO), also called micro-arc oxidation (MAO), forms an adherent ceramic scaffold. Discharge channels, interconnected pores, thermal cracks, and a mechanically weak outer layer mean that the as-formed coating is rarely a complete protective system. This review examines advanced PEO/MAO-based composite coatings through a process–structure–function lens and develops an application-oriented design framework. The discussion covers PEO/MAO process-window control, electrolyte and particle engineering, sol–gel and polymer sealing, layered double hydroxide/inhibitor systems, self-healing reservoirs, superhydrophobic and slippery interfaces, Ca-P/hydroxyapatite and polymer biofunctionalization, and duplex coatings for wear, electrical, and thermal functions. Emphasis is placed on how these modules regulate defect connectivity, mass transport, interfacial stability, damage response, tribocorrosion, and biodegradation, as well as on the evidence needed to support each claimed function. The analysis indicates that coating performance is governed not by multilayer complexity alone, but by the compatibility among the ceramic scaffold, functional module, dominant failure mode, and service-specific validation protocol. Chloride-exposed structures require durable pore sealing and active inhibition; wear-critical components require coupled corrosion–wear assessment; and biodegradable implants require a degradation window that balances corrosion moderation, cytocompatibility, biofunctionality, and residual mechanical integrity. Remaining challenges include interfacial durability, finite inhibitor reservoirs, wetting-state instability, process reproducibility, scale-up, and life-cycle impacts. The proposed process maps and validation criteria are intended to support modular, testable, and application-specific PEO/MAO surface systems for magnesium alloys. Full article

Functional coatings have evolved from their early role as passive barriers against corrosion and wear into engineered interfaces that actively mediate the interaction between a bulk material and its environment. This review traces the evolution of coating technologies from traditional macroscopic protective layers to nanoscale and multifunctional systems, and finally to smart and stimuli-responsive architectures. Advanced deposition and surface modification techniques are examined, including atomic layer deposition, physical vapor deposition, electrochemical and sol–gel approaches. The discussion is structured around two complementary application domains: extreme energy environments, focusing on coatings developed for advanced nuclear systems, and modern medical implants, including bioactive and antimicrobial surfaces and drug-delivery interfaces. The review highlights that, despite the differences between reactor and biomedical environments, both sectors share a common set of design principles and challenges, including interfacial adhesion, mechanical durability, the dual role of nanostructuring, and the trade-off between architectural complexity and operational reliability. Long-term stability, scalability, and standardized validation remain key barriers to deployment, while data-driven design and the deliberate integration of multiple functions emerge as the principal directions for future development. Full article

During aviation operations, low temperatures can cause fuel freezing and icing on 6061 aluminum fuel lines, threatening flight safety. To mitigate this, a surface treatment combining FeCl₃ etching and an ORMOSIL sol–gel coating was proposed to construct a superhydrophobic functional layer. FeCl₃ etching generated a hierarchical micro/nanostructure on the aluminum surface, while the ORMOSIL layer, formed by the co-hydrolysis and condensation of PFOTES and HDTMS, built Si-O-Si networks and introduced C-F groups to reduce surface energy and enhance stability. The modified surface showed a high water contact angle of 161.44°, confirming excellent superhydrophobicity. AFM analysis revealed a significant increase in surface roughness (Sa = 0.844 μm), confirming the formation of a hierarchical micro/nanostructure. Electrochemical measurements showed a positive shift in corrosion potential from −0.723 V to −0.652 V, demonstrating enhanced corrosion resistance. More importantly, after 120 h of immersion in aviation fuel, the coating maintained a high contact angle of 156.73° and preserved its Si-O-Si network and fluorinated functional groups, confirming outstanding fuel resistance and long-term stability. These results demonstrate that the proposed ORMOSIL coating is a promising protective strategy for aviation fuel systems operating under low-temperature and corrosive conditions. Full article