Search Results (20)

As an important renewable building material, wood’s flammability significantly limits its application range. This study addresses the environmental pollution issues associated with traditional flame retardants by developing an eco-friendly flame retardant system based on natural biomaterials. Utilizing layer-by-layer self-assembly techniques, sodium phytate, chitosan, sodium alginate, and sodium methyl silicate were sequentially deposited onto the wood surface to construct a multifunctional composite coating. A multifunctional composite coating was constructed on wood surfaces through layer-by-layer self-assembly technology, involving successive deposition of phytic acid sodium, chitosan, sodium alginate, and methyl silicate sodium. Characterization results indicated that the optimized sample WPCSMH achieved a limiting oxygen index of 34.0%, representing a 12% increase compared to untreated wood. Cone calorimetry tests revealed that its peak heat release rate and total heat release were reduced by 57.1% and 25.3%, respectively. Additionally, contact angle measurements confirmed its excellent hydrophobic properties, with an initial contact angle of 111°. Mechanistic analysis reveals that this system significantly enhances flame retardant performance through a synergistic interaction of three mechanisms: gas phase flame retardancy, condensed phase flame retardancy, and free radical scavenging. This research provides a sustainable and innovative pathway for developing environmentally friendly, multifunctional wood-based composites. Full article

At present, phosphogypsum, as an industrial by-product, is a solid waste in phosphoric acid production, and its accumulation has caused serious environmental pollution. Furthermore, due to the insufficient insulation properties of traditional wall materials, the issue of a rising proportion of building energy consumption in total social energy consumption has become increasingly pressing. The study investigated vitrified beads as a light aggregate and phosphogypsum, mineral powder, and quicklime as an inorganic composite cementitious system to prepare the phosphogypsum-based lightweight thermal insulation material. The effect mechanism of the initial material ratio on the mechanical properties and micro-morphology of insulation materials was studied by macroscale mechanical property testing, X-ray diffraction, and scanning electron microscopy. Meanwhile, in order to meet the performance indexes specified in relevant standards, insulation materials were modified by adding sulfate aluminate cement, basalt fibers, and a waterproof agent to improve the strength, toughness, and water resistance. Based on the single-factor experimental design, the optimal dosage of various admixtures was obtained. The results indicated that the optimal properties of the sample were achieved when the binder–bead ratio was 1:4, the water–binder ratio was 1.6, the dosage of hydroxypropyl methylcellulose was 0.1%, and the solid content of waterborne acrylic emulsion was 24%. The optimal dosages of cement and fibers were 8% and 0.9%, respectively. The cement hydration products and gypsum crystals lapped through each other, filling the pores in the matrix and increasing the strength of the sample. In addition, the fibers could form a disordered network structure inside the matrix, disperse external force, weaken the stress concentration at the tip of internal cracks, and significantly improve the toughness of the modified sample. By incorporating 2.0% paraffin emulsion in the mortar and spraying 5 dilutions of sodium methyl silicate on the external surface, dense protective layers were formed both inside and outside the modified sample. The water absorption rate reduced from 30.27% to 23.30%, and the water resistance was increased to satisfy the specified requirement for the insulation material. Full article

The increasing generation of construction and demolition waste (CDW) and the overexploitation of natural aggregates (NA) have necessitated sustainable solutions for recycled aggregate concrete (RAC). This study proposes an innovative inorganic–organic combined modification method using water glass (WG) and sodium methyl silicate (SMS) to enhance the performance of recycled coarse aggregate (RCA) and RAC. A comprehensive experimental program was conducted, including crushing value tests, capillary water absorption, compressive and splitting tensile strength analysis, nanoindentation and Fourier transform infrared spectroscopy (FTIR). The results demonstrated that the combined treatment of 40% WG and 10% SMS significantly improved the RCA properties, reducing water absorption by up to 46.47% and increasing the compressive strength of the RAC by 34.8%. Through mechanistic analysis, it was found that after treatment with SMS solution, a hydrophobic film formed on the surface of the RCA, thereby preventing the transmission of moisture. The interface transition zone between the RCA and the new cement mortar was enhanced, consequently improving the mechanical properties of the RAC. This study contributes to improving the properties of recycled aggregate and recycled aggregate concrete, and to the understanding of the mechanism of combined modification. Full article

The poor quality of recycled coarse aggregate (RCA), particularly its high water absorption and low strength, has long restricted the development of recycled aggregate concrete (RAC). In this study, a novel combined spraying treatment method integrating cement slurry and a methyl sodium silicate (MSS) solution was proposed to improve the comprehensive performance of RCA. The effects of the treatment on RCA properties, including crushing value, water absorption, dynamic water absorption, apparent density, micromorphology, and contact angle, were systematically investigated. Furthermore, the treated RCA was incorporated into concrete to evaluate the mechanical strength, water absorption, and interfacial transition zone (ITZ) properties of the resulting RAC. The results indicated that cement slurry treatment alone significantly reduced the crushing value of the RCA by 30.1% but had little effect on water absorption. Conversely, MSS solution treatment reduced RCA water absorption by 29.6% without affecting its strength. The combined spraying method successfully enhanced both strength and water absorption performance. When applied in the RAC, cement slurry-treated RCA improved compressive and splitting tensile strengths, while MSS-treated RCA notably reduced water absorption. RAC prepared with combined-treated RCA achieved further strength improvement, and although its water absorption was not as low as that of MSS-only treated RAC, it still showed a substantial decrease compared to untreated RCA. Nanoindentation and microstructural analyses revealed that MSS enhanced the ITZ by forming a hydrophobic molecular film and reacting with new mortar, inhibiting water transport and improving RAC durability. An optimal MSS concentration of 10% was identified for achieving the best combined performance in strength and durability. Full article

The protective materials for cultural relic buildings generally have a deficiency of relatively shallow penetration depth. Based on the principle of changing the permeability coefficient of cultural relic buildings by “water blocking water” and considering the characteristics of magnesium acrylate polymer and the requirement of extending the curing time, a method of modifying magnesium acrylate polymer with glycerol and sodium methyl silicate is proposed. Experimental studies on magnesium acrylate, glycerol–magnesium acrylate, and sodium methyl silicate—glycerol–magnesium acrylate polymers were carried out, and tests and analyses on curing time, swelling performance, water loss rate, and soil sample protection were conducted. The results show that the initiator concentration is a key factor affecting the curing rate of magnesium acrylate polymers. When the initiator content is ≥4%, the curing time is significantly shortened to 20–67 min, and the incorporation of glycerol prolongs the curing time by more than 100 min through the dilution reaction system. Glycerol modification significantly enhanced the swelling capacity of the polymer, with the swelling rate increasing by approximately 15–20% compared to the unmodified system. Sodium methyl silicate effectively improved the construction performance of magnesium acrylate and prevented the occurrence of bubbles. The optimal formula of magnesium acrylate polymer is 25% magnesium acrylate, 40% glycerol, and 2% sodium methyl silicate. While maintaining curing for 120 min, it features a high swelling rate (equilibrium swelling ratio Ew ≈ 0.32) and a low dehydration rate (dehydration rate ≤ 35% after 48 h), and has volume stability after interaction with soil samples. Full article

This study aimed to improve the mechanical properties and water resistance of calcined gypsum from phosphogypsum (CGP) by incorporating organic additives and inorganic admixtures. The effects of the dosage of these additives—including kaolin, nano-SiO₂, polycarboxylic acid superplasticizer, and sodium methyl silicate—on the properties (flexural strength, compressive strength, water absorption, and softening coefficient) of CGP composites (CGPCs) were investigated. A high water resistance of the CGPCs was achieved using nano-SiO₂ and sodium methyl silicate modification, superplasticizer addition, and the partial replacement of gypsum with mineral admixtures. The results showed that the flexural and compressive strength of the composites hit 4.61 MPa and 19.54 MPa, respectively, while the softening coefficient was 0.70 and the water absorption rate was 19.85%. Microstructural investigation confirmed that the combination of nano-SiO₂ and kaolin led to the formation of calcium silicate hydrate. Additionally, the superplasticizer played a crucial role in reducing the water-to-cement ratio, while unhydrated mineral particles had a filling effect, thereby enhancing the density of the hardened paste. The sodium methyl silicate formed a hydrophobic film on the surface of the hardened paste, increasing the contact angle to 109.01° and improving the water resistance of the CGPCs. Full article

This study investigates the effects of supplementary cementitious materials (SCMs) on the material performance of foamed concrete containing lightweight coarse aggregates, namely hydrophobically modified expanded perlite (EP). The EP aggregates were treated with a sodium methyl silicate solution to impart water-repellent properties prior to being incorporated into the foamed concrete mixtures. Ordinary Portland cement (OPC) was partially replaced with various SCMs, namely, silica fume (SF), mineral powder (MP), and metakaolin (MK) at substitution levels of 3%, 6%, and 9%. Key indicators to evaluate the material performance of foamed concrete included 28-day uniaxial compressive strength, thermal conductivity, mass loss rate under thermal cycling, volumetric water absorption, and shrinkage. The results noted that all three SCMs improved the uniaxial compressive strength of foamed concrete, with MP achieving the greatest improvement, approximately 97% at the 9% replacement level. Thermal conductivity increased slightly with the addition of SF or MP but decreased with MK, highlighting the superior insulation capability of MK. Both SF and MK reduced the mass loss rate under thermal cycling, with SF exhibiting the highest thermal stability. Furthermore, MK was most effective in minimizing water absorption and shrinkage, attributed to its high pozzolanic reactivity and the resulting refinement of the microstructures. Full article

Biodiesel was produced via transesterification of canola oil in the presence of a silica xerogel catalyst with deposited gold nanoparticles. The silica-gold catalyst was produced in situ, where gold metal was added to a sodium silicate solution; subsequently, gold nanoparticles were synthesised within the solution. The sodium silicate-gold nanoparticles solution was then turned into a silica-gold gel at pH 8.7 and later dried to form silica-gold nanoparticles xerogel. The produced silica-gold nanoparticles xerogel was characterised by X-ray diffraction (XRD), X-ray fluorescence (XRF), transition electron microscopy (TEM), and nitrogen physisorption. The gel had a silica content of 91.6 wt% and a sodium content of 6.4 wt%, with the added gold content being 99.5% retained. The biodiesel produced in the presence of silica-gold nanoparticles xerogel was characterised by gas chromatography-mass spectroscopy (GC-MS) and its physical properties, such as density, kinematic viscosity, flash point, pour point, and cloud point, were also determined. The silica-gold nanoparticles xerogel catalyst remained solid throughout its usage without leaching into the reaction medium. The produced biodiesel contained mostly monounsaturated fatty acid methyl esters and had a yield of 99.2% at optimum reaction conditions. Full article

Most earthen sites are located in open environments eroded by wind and rain, resulting in spalling and cracking caused by shrinkage due to constant water absorption and loss. Together, these issues seriously affect the stability of such sites. Gypsum–lime-modified soil offers relatively strong mechanical properties but poor water resistance. If such soil becomes damp or immersed in water, its strength is significantly reduced, making it unviable for use as a material in the preparation of earthen sites. In this study, we achieved the composite addition of a certain amount of sodium methyl silicate (SMS), titanium dioxide (TiO₂), and graphene oxide (GO) into gypsum–lime-modified soil and analyzed the microstructural evolution of the composite-modified soil using characterization methods such as XRD, SEM, and EDS. A comparative study was conducted on changes in the mechanical properties of the composite-modified soil and original soil before and after immersion using water erosion, unconfined compression (UCS), and unconsolidated undrained (UU) triaxial compression tests. These analyses revealed the micro-mechanisms for improving the waterproof performance of the composite-modified soil. The results showed that the addition of SMS, TiO₂, and GO did not change the crystal structure or composition of the original soil. In addition, TiO₂ and GO were evenly distributed between the modified soil particles, playing a positive role in filling and stabilizing the structure of the modified soil. After being immersed in water for one hour, the original soil experienced structural instability leading to collapse. While the water absorption rate of the composite-modified soil was only 0.84%, its unconfined compressive strength was 4.88 MPa (the strength retention rate before and after immersion was as high as 93.1%), and the shear strength was 614 kPa (the strength retention rate before and after immersion was as high as 96.7%). Full article

The aim of this study is to reduce the manufacturing cost of a hydrophobic and heat-insulating silica aerogel and promote its industrial application in the field of thermal insulation. Silica aerogels with hydrophobicity and thermal-insulation capabilities were synthesized by using water-glass as the silicon source and supercritical drying. The effectiveness of acid and alkali catalysis is compared in the formation of the sol. The introduction of sodium methyl silicate for the copolymerization enhances the hydrophobicity of the aerogel. The resultant silica aerogel has high hydrophobicity and a mesoporous structure with a pore volume exceeding 4.0 cm³·g⁻¹ and a specific surface area exceeding 950 m²·g⁻¹. The obtained silica aerogel/fiber-glass-mat composite has high thermal insulation, with a thermal conductivity of less than 0.020 W·m⁻¹·K⁻¹. The cost-effective process is promising for applications in the industrial preparation of silica aerogel thermal-insulating material. Full article

Under corrosive environments, concrete material properties can deteriorate significantly, which can seriously affect structural safety. Therefore, it has important engineering applications to improve the durability performance at a lower economic cost. This paper proposes a new, highly durable concrete using inexpensive construction materials such as basalt fiber, sodium methyl silicate, and inorganic aluminum salt waterproofing agent. With the massive application of sewage treatment projects, the problem of concrete durability degradation is becoming more and more serious. In this paper, five types of concrete are developed for the sewage environment, and the apparent morphology and fine structure of the specimens after corrosion in sewage were analyzed. The density, water absorption, and compressive strength were measured to investigate the deterioration pattern of concrete properties. It was found that ordinary concrete was subject to significant corrosion, generating large deposits of algae on the surface and accompanied by sanding. The new concrete showed superior corrosion resistance compared to conventional concrete. Among other factors, the inorganic aluminum salt waterproofing agent effect was the most prominent. The study found that the strength of ordinary concrete decreased by about 15% in the test environment, while the new concrete had a slight increase. Comprehensive evaluation showed that the combination of basalt fiber and inorganic aluminum salt waterproofing agent had the best effect. Its use is recommended. Full article

An efficient auto-continuous globing process was developed with a self-built apparatus to synthesize pure silica aerogel microspheres (PSAMs) using sodium silicate as a precursor and water as a solvent. A hydrophobic silica aerogel microsphere (HSAM) was obtained by methyl grafting. A reinforced silica aerogel microsphere (RSAM) was prepared by polymer cross-linking on the framework of the silica gel. The pH value of the reaction system and the temperature of the coagulating bath were critical to form perfect SAMs with a diameter of 3.0 ± 0.2 mm. The grafted methyl groups are thermally stable up to 400 °C. Polymer cross-linking increased the strength significantly, owing to the polymer coating on the framework of silica aerogel. The pore volumes of HSAM (6.44 cm³/g) and RSAM (3.17 cm³/g) were much higher than their state-of-the-art counterparts. Their specific surface areas were also at a high level. The HSAM and RSAM showed high organic sorption capacities, i.e., 17.9 g/g of pump oil, 11.8 g/g of hexane, and 22.2 mg/g of 10 mg/L methyl orange. The novel preparation method was facile, cost-effective, safe, and eco-friendly, and the resulting SAM sorbents were exceptional in capacity, dynamics, regenerability, and stability. Full article

Natural hydraulic lime soil has good mechanical properties; as an earthen ruin restoration material, its durability is insufficient. Despite natural hydraulic lime being a topic that has been studied for several years from different researchers, it has not yet been fully considered for the improvement of durability. This work aims to experimentally investigate the enhancement of the durability properties of hydraulic lime-based. The performance of natural hydraulic limestone by adding sodium methyl silicate and organic silicon is examined and the effect of adding sodium methyl silicate on its performance and microstructure is studied. The 6%, 10%, and 15% lime–soil comparison test blocks of sodium silicate were compared with different lime–soil comparison test blocks not mixed with sodium methyl silicate; in addition to compression resistance, shear resistance, water absorption, and erosion resistance, dry–wet cycles were carried out, as well as microstructure testing and analysis. The results show that the addition of sodium methyl silicate enhances the compressive strength of hydraulic lime-modified soil, reduces its saturated water absorption, reduces its shear strength, improves its resistance to dry and wet cycles, and forms on the surface of the modified soil particles. The hydrophobic layer further improves its erosion resistance and water resistance. When the sodium methyl silicate content is 0.3%, the natural hydraulic lime soil has good mechanical properties and good durability, which is the optimal ratio. Full article

The reciprocating action of the external environment gradually reduces the mechanical properties and water stability of original heritage buildings, resulting in the gradual loss of their cultural value. In this paper, the adobe for the construction of raw soil and cultural relics in western Henan is taken as the research object. The local plain soil is used as the raw material, and the adobe samples are prepared with modified materials such as quicklime and sodium methyl silicate, in order to improve its mechanical properties and water stability. The degree of correlation between the compressive strength, capillary water absorption, pH value, particle size distribution, and the electrical conductivity of modified raw adobe, as well as the modification mechanism of the microstructure, was studied. The results show that the addition of quicklime and sodium methyl silicate can enhance the compressive strength and water resistance of the modified raw adobe, and the optimum dosage is 1.5% sodium methyl silicate; with the increase of the curing age, the compressive strength of the single-mixed quicklime sample, the single mixed sodium methyl silicate samples, and the composite sample were increased by 1.94 times, 12.6 times and 2.61 times, respectively, compared with the plain soil samples, and with the increase of compressive strength, the pH, conductivity and capillary water absorption of the samples decreased continuously. It is evident from the particle gradation test and SEM images that the internal pores of the samples in the modified group become smaller, and the particle structure of the sample doped with sodium methyl silicate is the densest. The results of the study provide support for the restoration of the soil and cultural-relic buildings. Full article

Fumaric acid sludge (FAS) by-produced from phthalic anhydride production wastewater treatment contains a large amount of refractory organic compounds with a complex composition, which will cause environmental pollution unless it is treated in a deep, harmless manner. FAS included saturated carboxylic acid, more than 60%, and unsaturated carboxylic acid, close to 30%, which accounted for the total mass of dry sludge. A new oil well drilling fluid filtrate loss reducer, poly(AM-AMPS-FAS) (PAAF), was synthesized by copolymerizing FAS with acrylamide (AM) and 2-acrylamide-2-methyl propane sulfonic acid (AMPS). Without a refining requirement for FAS, it can be used as a polymerizable free radical monomer for the synthesis of PAAF after a simple drying process. The copolymer PAAF synthesis process was studied, and the optimal monomer mass ratio was determined to be AM:AMPS:FAS = 1:1:1. The temperature resistance of the synthesized PAAF was significantly improved when 5% sodium silicate was added as a cross-linking agent. The structural characterization and evaluation of temperature and complex saline resistance performance of PAAF were carried out. The FT-IR results show that the structure of PAAF contained amide groups and sulfonic acid groups. The TGA results show that PAAF has good temperature resistance. As an oilfield filtrate loss reducer, the cost-effective copolymer PAAF not only has excellent temperature and complex saline resistance, the API filtration loss (FL) was only 13.2 mL/30 min after 16 h of hot rolling and aging at 150 °C in the complex saline-based mud, which is smaller compared with other filtrate loss reducer copolymers, but it also has little effect on the rheological properties of drilling fluid. Full article