Search Results (79)

The paper continues the authors’ efforts to characterize and control the shape memory effect (SME) occurring in 3D printed specimens of recycled polyethylene terephthalate (rPET) and polyethylene terephthalate glycol (rPETG). Lamellar and “dog-bone” configuration specimens were 3D printed in the form of stratified composites with five different rPET/rPETG ratios, 100:0, 60:40, 50:50, 40:60, and 0:100, and two different angles between the specimen’s axis and the deposition direction, 0° and 45°. The lamellar specimens were used for: (i) free-recovery SME-investigating experiments, which monitored the variation of the displacement, of the free end of specimens which were bent at room temperature (RT), vs. temperature, during heating, (ii) differential scanning calorimetry (DSC), which emphasized heat flow variation vs. temperature, during glass transition and (iii) dynamic mechanical analysis (DMA), which recorded storage modulus vs. temperature in the glass transition interval. Dog-bone specimens were subjected to tensile failure and loading-unloading tests, performed at RT. The broken gauges were metallized with an Au layer and analyzed by scanning electron microscopy (SEM). The results showed that the specimens printed with 0° raster developed larger free-recovery SME strokes, the largest one corresponding to the specimen with rPET/rPETG = 40:60, which experienced the highest storage modulus increase, 872 MPa, and maximum value, 1818 MPa, during heating. The straight lamellar composite specimens experienced a supplementary shape recovery when bent at RT and heated, in such a way that their upper surface became concave, at the end of heating. Most of the specimens 3D printed at 0° raster developed stress failure plateaus, which were associated with the formation of delamination areas on SEM fractographs, while the specimens printed with 45° raster angle experienced necking failures, associated with the formation of crazing areas. The results suggested that 3D printed stratified rPET-rPETG composites, with dedicated spatial configurations, have the potential to serve as executive elements of light actuators for low-temperature operation. Full article

Biocompatible poly(lactic acid) (PLA) was plasticized with poly(ethylene glycol) (PEG) added at concentrations of 10, 15, and 20 wt.% relative to PLA, and then processed into gyroid triply periodic minimal surface (TPMS) scaffolds using fused filament fabrication (FFF) 3D printing. The influence of PEG concentration and gyroid structure (50% infill density) on thermal transitions, crystallinity, and low–temperature shape-memory performance was systematically investigated. The shape-memory effect (SME) of the PLA–based scaffolds was tailored through compositional control and structural design. Shape recovery under thermal activation at 40 °C and 50 °C was examined to reveal the correlation between composition and structure in governing low–temperature shape-memory behavior. The optimal composition (PLA/10 PEG, 50% gyroid infill) achieved shape recovery with a recovery ratio (R_r) of 97 ± 1% at 40 °C within 6 ± 1 min, demonstrating optimal shape-memory activation close to physiological temperature. Structural and morphological changes were characterized using ATR–FTIR, Raman spectroscopy, DSC, XRD, and SEM, providing comprehensive insight into the plasticization of the PLA matrix and its impact on structure–property relationships relevant to bone tissue engineering. Full article

NiTi and NiMnGa stand out as prime thermal and magnetic shape memory alloys (SMAs), possessing a superior shape memory effect (SME) and superelasticity (SE). These alloys have crucial current and potential future applications across industries. Additive manufacturing (AM) offers a transformative approach to fabricating these materials into complex geometries; however, the quest to create integral additively manufactured structures with reliable thermal or magnetic shape memory properties remains a recent and fast-emerging research frontier. This article provides a comprehensive review on (i) the intricate principles giving rise to the thermal SME and SE in NiTi, and the magnetic SME in NiMnGa alloys, emphasising their specific relevance in the realm of AM, and (ii) the latest developments, recent findings, and ongoing challenges in the AM of NiTi- and NiMnGa-based SMAs, including their functional lattice structures. Based on this review, for the first time, novel, empirically derived AM process design maps tailored to maximise SME and SE in laser powder bed fusion- and directed-energy deposition-processed NiTi structures are proposed. Similarly, promising avenues to resolve the key challenges regarding the AM of NiMnGa magnetic SMAs are suggested. This article concludes by outlining the most promising future research directions shaping the trajectory of AM of these SMAs. Full article

The application of thermochemically responsive polymer films in the biomedical field is a promising direction, particularly for controllable drug delivery. However, the mechanism governing the shape memory effect (SME) remains poorly understood due to the complex interactions between solvent molecules and polymer chains. Herein, we integrate the Flory–Huggins theory with the transition state model to investigate the plasticization effect of solvent on the thermodynamic behavior of polymers. By introducing the concept of phase transition, the dependences of the glass transition temperature, thermomechanical properties, and shape memory behavior of polymer films on the thermochemical stimuli are discussed. Our theoretical analysis reveals that the entropy of mixing promotes the occurrence of the SME, while the enthalpy of mixing exerts an inhibitory effect on this process. Consequently, the competition between the entropy of mixing and the enthalpy of mixing is the critical factor determining whether polymers exhibit the SME under different thermochemical conditions. The effectiveness of the proposed model is further validated by applying it to predict the shape memory behavior of acrylate copolymer films under different thermochemical conditions. This study is expected to provide a practical methodology for understanding the working mechanism of the thermochemically driven SME in polymer films. Full article

A shape memory alloy with the chemical composition Fe-14Mn-6Si-9Cr-5Ni (mass %) was produced by powder metallurgy (PM) from as-blended powders mixed with mechanically alloyed (MA’ed) powder volumes in amounts of 0, 10 and 20. After powder blending, pressing and sintering, the specimens were hot-rolled, spark erosion cut with different configurations and solution-treated between 700 and 1100 °C. After metallographic preparation, structural analyses were performed by X-ray diffraction and microscopic observation performed by optical and scanning electron microscopy (SEM). The analyses revealed the presence of thermal- and stress-induced martensites caused by solution treatment and pre-straining. Due to the relatively low Mn amount, significant quantities of α′ body center cubic martensite were formed during post-solution treatment water cooling. Solution-treated lamellar specimens underwent a training thermomechanical treatment comprising repeated cycles of room temperature bending, heating and sputtered water cooling. By cinematographic analysis, the occurrence of the shape memory effect (SME) was revealed, in spite of the large amount of α′ bcc martensite. Tensile specimens were subjected to room temperature failure tests and pre-straining (up to 4% permanent strain, after loading–unloading). After tensile pre-straining, a diminution of α′ martensite amount was noticed on XRD patterns, which was associated with the formation of internal sub-bands in the substructure of martensite and were observed by high-resolution SEM. These results prove that SME can be obtained in trained PM_MA’ed Fe-14Mn-6Si-9Cr-5Ni specimens in spite of the large amount of thermally induced α′ bcc martensite, the stress-induced formation of which is impeded by the presence of internal sub-bands. Full article

The paper starts by describing the manufacturing process of cups thermoformed from extruded foils of 80% recycled PET (80r-PET), which comprises heating, hot deep drawing and cooling. The 80r-PET foils were heated up to 120 °C, at heating rates of the order of hundreds °C/min, and deep drawn with multiple punchers, having a depth-to-width ratio exceeding 1:1. After puncher-assisted deformation, the cups were air blown away from the punchers, thus being “frozen” in the deformed state. Due to the high cooling rate, most of the polymer’s structure reached a rigid, glassy state, the internal stresses that tended to recover the flat undeformed state were blocked and the polymer remained in a temporary cup form. When heating was applied, glass transition occurred, and the polymer reached a rubbery state and softened. This softening process released the blocked internal stresses and the polymer tended to recover its flat permanent shape. This relative volume contraction quantitatively describes the shape memory effect (SME) which can be obtained either with free recovery (FR-SME) or with work generation (WG-SME) when the cups lifted their bottoms with different loads placed inside them. The paper discusses the results obtained by differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), room-temperature tensile failure tests (TENS) and scanning electron microscopy (SEM). The DSC charts emphasized a glass transition, responsible for SME occurrence. The DMA thermograms and the TENS curves revealed that there are slight differences between the storage modulus and the tensile strains of the specimens cut on longitudinal, transversal, or 45° to the film rolling direction. The SEM micrographs enabled to observe structural differences between the specimens cut parallelly and transversally to the film’s rolling direction. The thermoformed cups were heated on a special experimental setup, which enabled the determination of FR-SME and WG-SME after applying different maximum temperatures and loads placed into the cups, respectively. Full article

This study explores the use of shape memory alloys, specifically nickel-titanium (NiTi- Ti-rich), in plate joining processes through riveting. Through the shape memory effect (SME), SMAs offer innovative solutions for joining components, mainly in the aeronautical and aerospace fields, indicating their promising applications. This research presents several characterizations, including differential scanning calorimetry, compression dilatometry, X-ray diffraction using synchrotron radiation, and thermomechanical testing, to assess the feasibility and performance of shape memory alloy rivets. In addition, the samples were subjected to recrystallization heat treatment to evaluate their reusability. The results demonstrated that shape memory alloy rivets are effective, achieving a maximum load of 340 N for two joined components. However, their application is optimal for materials with yield strengths lower than the stress-induced SME. Moreover, the process enhances the joined components’ hardening and increases the rivet’s thermal hysteresis. This research confirms the viability of shape memory alloys for riveting processes, offering a new avenue for advanced joining techniques. The findings provide a foundation for their further development and application in various industries requiring precise and reliable joining methods. Full article

This paper presents the novel development of a shape memory polymer foam based on polymer–polymer nanocomposites. Herein, polylactide (PLA)/biosourced polyamide (PA) foams are fabricated by in situ fibrillation of polymer blends and a subsequent supercritical CO₂ foaming technique. In this system, PLA serves as a shape memory polymer to endow this foam with a shape memory effect (SME), and in situ generated PA nanofibers are employed to reinforce the PLA cell walls and provide an additional permanent phase. A concentration of PA, 5 wt.%, was chosen to form an entangled nanofibrillar network. Foams of PLA/PA nanoblends with the same content of constituents were fabricated to reveal the effect of minor phase morphology on the cell structure and shape memory behavior of polymer foams. Profiting from the reinforcing effect of PA nanofibers, the PLA/PA nanocomposite foam exhibits smaller foam cells, a narrower cell size distribution and a comparable cell concentration than the PLA/PA nanoblend foam. In addition, PA nanofibers, unlike PA nanodroplets, favor the shape fixation ratio and recovery ratio and shorten the shape recovery time. Full article

In this study, microstructure, mechanical, and shape memory properties of the welded Fe-based shape memory alloy (Fe-SMA) plates with a nominal composition of Fe-17Mn-5Si-10Cr-4Ni-(V, C) (wt.%) by gas tungsten arc welding were investigated. The optimal heat input to ensure full penetration of the Fe-SMA plate with a thickness of 2 mm was found to be 0.12 kJ. The solidified grain morphology adjacent to the partially melted zone was columnar, whereas the equiaxed morphology emerged as solidification proceeded. The ultimate tensile decreased after welding owing to the much larger grain size of the fusion zone (FZ) and heat-affected zone (HAZ) than that of the base material (BM). Weldment showed lower pseudoelastic (PE) recovery strain and higher shape memory effect (SME) than those of the plate, which could be ascribed to the large grain size of the FZ and HAZ. Recovery stress (RS) slightly decreased after welding owing to lower mechanical properties of weldment. On the other hand, aging treatment significantly improved all PE recovery, SME, and RS via carbide precipitation. Digital image correlation analysis revealed that HAZ showed the lowest SME after heating and cooling, implying that the improved SME of FZ compensated for the low SME of the HAZ. Full article

Iron-based shape memory alloys (Fe-SMAs), traditionally manufactured, are favored in engineering applications owing to their cost-effectiveness and ease of fabrication. However, the conventional manufacturing process of Fe-SMAs is time-consuming and raw-material-wasting. In contrast, additive manufacturing (AM) technology offers a streamlined approach to the integral molding of materials, significantly reducing raw material usage and fabrication time. Despite its potential, research on AMed Fe-SMAs remains in its early stages. This review provides updated information on current AM technologies utilized for Fe-SMAs and their applications. It provides an in-depth discussion on how printing parameters, defects, and post-printing microstructure control affect the mechanical properties and shape memory effect (SME) of AMed Fe-SMAs. Furthermore, this review identifies existing challenges in the AMed Fe-SMA approach and proposes future research directions, highlighting potential areas for development. The insights presented aim to guide improvements in the material properties of AMed Fe-SMAs by optimizing printing parameters and enhancing the SME through microstructure adjustment. Full article

In four-dimensional additive manufacturing (4DAM), specific external stimuli are applied in conjunction with additive manufacturing technologies. This combination allows the development of tailored stimuli-responsive properties in various materials, structures, or components. For shape-changing functionalities, the programming step plays a crucial role in recovery after exposure to a stimulus. Furthermore, precise tuning of the 4DAM process parameters is essential to achieve shape-change specifications. Within this context, this study investigated how the structural arrangement of infill patterns (criss-cross and concentric) affects the shape memory effect (SME) of compression cold-programmed PLA under a thermal stimulus. The stress–strain curves reveal a higher yield stress for the criss-cross infill pattern. Interestingly, the shape recovery ratio shows a similar trend across both patterns at different displacements with shallower slopes compared to a higher shape fixity ratio. This suggests that the infill pattern primarily affects the mechanical strength (yield stress) and not the recovery. Finally, the recovery force increases proportionally with displacement. These findings suggest a consistent SME under the explored interval (15–45% compression) despite the infill pattern; however, the variations in the mechanical properties shown by the stress–strain curves appear more pronounced, particularly the yield stress. Full article

In situ-generated nanofibrillar polymer–polymer composites are excellent candidates for the production of polymer materials, with high mechanical and SME properties. Their special feature is the high degree of dispersion of the in situ-generated nanofibers and the ability to form entangled nanofiber structures with high aspect ratios through an end-to-end coalescence process, which makes it possible to effectively reinforce the polymer matrix and, in many cases, increase its ductility. The substantial interfacial area, created by the in situ formed fiber/matrix morphology, significantly strengthens the interfacial interactions, which are crucial for shape fixation and shape recovery. Using the polylactide/bio-polyamide (PLA/PA) system as an example, it is shown that in situ PA fibrillation improves the mechanical and shape-memory properties of PLA. The modulus of elasticity increases by a factor of 1.4, the elongation at break increases by a factor of 30, and the shape-strain/fixity ratio and shape recovery increase from 80.2 to 97.4% and from 15.5 to 94.0%, respectively. The morphology of the minor PA phase is crucial. The best result is achieved when a physically entangled nanofibrous network is formed. Full article

In the present study, the capacity of two commercial NiTi and NiTiCu shape memory alloy (SMA) wires to develop work-generating (WG) and constrained-recovery (CR) shape memory effects (SMEs), as well as the capacity of a commercial NiTiFe super-elastic wire to act as cold-shape restoring element, have been investigated. Using differential scanning calorimetry (DSC), the reversible martensitic transformation to austenite of the three NiTi-based wires under study was emphasized by means of an endothermic minimum of the heat flow variation with temperature. NiTi and NiTiCu wire fragments were further tested for both WG-SME and CR-SME developed during the heating, from room temperature (RT) to different maximum temperatures selected from the DSC thermograms. The former tests revealed the capacity to repetitively lift various loads during repetitive heating, while the latter tests disclosed the repetitive development of shrinkage stresses during the repetitive heating of elongated wires. The tensile behavior of the three NiTi-based SMA wires was analyzed by failure and loading–unloading tests. The study disclosed the actuation capacity of NiTi and NiTiCu shape memory wires, which were able to develop work while being heated, as well as the resetting capacity of NiTiFe super-elastic wires, which can restore the initial undeformed shape of shape memory wires which soften while being cooled down. These features enable the design of a robotic gripper based on the development of NiTi-based actuators with repetitive action. Full article

Shape memory alloy (SMA), a type of smart material, is widely used in the design of reinforcement and repair, isolation, and shock absorption of building structures because of its outstanding characteristics, such as the shape memory effect (SME), superelasticity (SE), and high damping. It not only improves the bearing capacity, ductility, and mechanical properties of the structural components of buildings but can also effectively slow down the strong response of engineering structures under the effect of an earthquake. It plays a key role in energy dissipation and shock absorption as well as sustainable development. To promote the application of SMA in building structures, this paper summarizes the research on the use of SMA as a reinforcing material in building structures, including work related to SMA material characteristics and types, SMA-reinforced structural components, and SMA isolation devices. In addition, the shortcomings of SMA applications in building structures are analyzed, and valuable suggestions for future research methods are put forward. SMA has been applied to engineering practice in the form of embedded and external reinforcement, which shows that it has broad application prospects in future buildings. Full article

Microcatheters capable of active guidance have been proven to be effective and efficient solutions to interventional surgeries for cardiovascular and cerebrovascular diseases. Herein, a novel microcatheter made of two biocompatible materials, shape memory alloy (SMA) and polyethylene (PE), is proposed. It consists of a reconfigurable distal actuator and a separate polyethylene catheter. The distal actuator is created via embedding U-shape SMA wires into the PE base, and its reconfigurability is mainly dominated by the shape memory effect (SME) of SMA wires, as well as the effect of thermal mismatch between the SMA and PE base. A mathematical model was established to predict the distal actuator’s deformation, and the analytical solutions show great agreement with the finite element results. Structural optimization of such microcatheters was carried out using the verified analytical model, followed by fabrication of some typical prototypes. Experimental testing of their mechanical behaviors demonstrates the feasibility of the structural designs, and the reliability and accuracy of the mathematical model. The active microcatheter, together with the prediction model, will lay a solid foundation for rapid development and optimization of active navigation strategies for vascular interventions. Full article