Search Results (36)

A novel externally heated retort for Jimsar oil shale resources is proposed, and the symmetrical mathematical model of the transport process in the retort is established through intensively studying the mechanisms of shale gas flows, heat transfer, and pyrolysis reactions in the retort. The descriptions of axial and radial movements and temperature of oil shale and gases, and the distribution of pyrolysis reaction and yielding of gaseous products and semi-coke in various regions of the retort are simulated. The results show that oil shale can pyrolyze gradually from the region near the wall to the core region of the retorting chamber and pyrolyze completely at the bottom of the retorting zone through receiving the heat flux transferring from the combustion channels. The final pyrolysis temperature of oil shale is 821.05 K, and the outlet temperature of semi-coke cooled by cold recycled gas is 676.35 K, which are in agreement with the design requirements. In total, 75 toil shales can be retorted in one retorting chamber per day, and the productivity of the retort can be increased by increasing the number of retorting chambers. The fuel self-sufficiency rate of this externally heated oil shale retort can reach 82.83%. Full article

This study systematically investigates the combustion behavior and kinetic characteristics of oil shale semi-coke. Thermogravimetric analysis (TGA) experiments, combined with both model-free and model-based methods, were used to explore the thermal characteristics, kinetic parameters, and reaction mechanisms of the combustion process. The results show that the combustion process of oil shale semi-coke can be divided into three stages: a low-temperature stage (50–310 °C), a mid-temperature stage (310–670 °C), and a high-temperature stage (670–950 °C). The mid-temperature stage is the core of the combustion process, accounting for approximately 28–37% of the total mass loss, with the released energy concentrated and exhibiting significant thermal chemical activity. Kinetic parameters calculated using the model-free methods (OFW and KAS) and the model-based Coats–Redfern method reveal that the activation energy gradually increases with the conversion rate, indicating a multi-step reaction characteristic of the combustion process. The F2-R3-F2 model, with its segmented mechanism (boundary layer + second-order reaction), better fits the physicochemical changes during semi-coke combustion, and the analysis of mineral phase transformations is more reasonable. Therefore, the F2-R3-F2 model is identified as the optimal model in this study and provides a scientific basis for the optimization of oil shale semi-coke combustion processes. Furthermore, scanning electron microscopy (SEM) and X-ray diffraction (XRD) analyses were conducted on oil shale semi-coke samples before and after combustion to study the changes in the combustion residues. SEM images show that after combustion, the surface of the semi-coke sample exhibits a large number of irregular holes, with increased pore size and a honeycomb-like structure, indicating that the carbonaceous components were oxidized and decomposed during combustion, forming a porous structure. XRD analysis shows that the characteristic peaks of quartz (Q) are enhanced after combustion, while those of calcite (C) and pyrite (P) are weakened, suggesting that the mineral components underwent decomposition and transformation during combustion, particularly the decomposition of calcite into CO₂ at high temperatures. Infrared spectroscopy (IR) analysis reveals that after combustion, the amount of hydrocarbons in the semi-coke decreases, while aromatic compounds and incompletely decomposed organic materials are retained, further confirming the changes in organic matter during combustion. Full article

In this study, oil sludge from Jilin Petrochemical of China was selected to carry out the Fischer assay and proximate analysis. According to the properties of the Jilin oil sludge and its pyrolysates, the material and heat balance of the pyrolysis process was deduced theoretically based on 1000 kg of received base oil sludge. The results show that the solid heat carrier method can be used in the pyrolysis of oil sludge, and a new process flow is proposed. According to the heat required and heat provided in the rotary reactor and in the fluidized bed, 5940 kg of ash was needed as a solid heat carrier, and 25 kg of liquefied petroleum gas was needed as a supplementary fuel besides the semi-coke and retorting gas. The total input heat and output heat were 13.65 GJ and 10.04 GJ. The loss was 3.61 GJ and the thermal efficiency was 73.6%. Full article

Coal remains one of the most used solid fuels for heat and electricity generation but burning coal releases large amounts of CO₂ into the urban atmosphere in addition to harmful substances. In order to reduce the consumption of solid fossil fuels, it is necessary to search for fuels capable of replacing coal in terms of its thermal and environmental characteristics. One of the best alternative fuels is biomass, which is considered carbon neutral, but its thermal characteristics are worse than those of solid fossil fuels. In this work, an alternative to coal was studied for the first time, which was semi-coke, obtained by gasification at a temperature of 700–900 °C, the heat of combustion of which turned out to be higher than that of biomass before thermal treatment by 75%. We also studied fuel mixtures based on the resulting semi-coke. The aim of the work is to determine the main characteristics of combustion of semi-coke obtained from coniferous wood and mixtures based on them. The method of thermogravimetric analysis in oxidising medium at a heating rate of 20 °C/min was applied for the research. According to the results of this analysis, the ignition and burnout temperatures were determined, the combustion index was determined, the duration of coke residue combustion was determined, and synergetic interactions between the mixture components influencing the combustion characteristics were established. It was found that the ignition temperature of semi-coke is more than 50% higher than that of biomass and the burnout temperature is 10% higher. Adding 50% of biomass to semi-coke increases the combustion index by more than 30% and decreases the ignition temperature and burnout temperature. The mixture components synergistically interact with each other during combustion to reduce the value of maximum mass loss rate. It was found that the atomic ratios of O/C and H/C in semi-coke are lower than in biomass before gasification. Full article

This paper presents the results of analytical studies of the combustion process of semi-coke, cedar sawdust, and their mixtures using the TGA method at three different heating rates with the determination of the main characteristics of heating: the presence of synergetic interaction between the components of the mixture affecting the maximum rate of combustion and kinetic parameters. Calculations of activation energy and pre-exponential multiplier of the Arrhenius equation by the Friedman and Ozawa–Flynn–Wall priori methods for initial combustibles and their mixtures have been carried out. Semi-coke was obtained by thermal treatment of brown coal at 700–900 °C to remove volatile substances, which makes it more environmentally friendly than the original coal. Semi-coke has a higher heat of combustion than biomass, and biomass has a higher reactivity than semi-coke. The combustion process of biomass occurs in a lower temperature range, and adding biomass to semi-coke shifts the combustion process to a lower temperature range than such for biomass. Adding at least 50% of biomass to semi-coke increases the combustion index by at least 1.1 times. Regardless of the heating rate of mixtures, synergetic interaction between the mixture’s components increases the maximum combustion rate of coke residue by 20%. Full article

A Co-doped porous carbon was successfully fabricated by a facile carbonizing procedure using coal hydrogasification semi-coke (SC) as the carbon and cobalt nitrate as the magnetic precursors, respectively. The mass ratio of the precursors was changed to regulate the microwave absorption (MA) capabilities. The favorable MA capabilities are a result of a synergistic interaction be-tween the dielectric loss from the carbon framework, the magnetic loss from nano-sized Co particles, and multiple scattering from the residual pores. At a thickness of 4.0 mm, the Co/C composite showed the lowest reflection loss of −33.45 dB when the initial mass ratio of cobalt nitrate and SC was 1:1. The effective absorbing bandwidth (EAB) could achieve 3.5 GHz at 2 mm thickness. This work not only opens up a new avenue for the facile fabrication of dielectric and magnetic loss combinations and their structural design, but it also creates a new route for the high value-added exploitation of SC. Full article

This review examines the technological bottlenecks, potential solutions, and future development directions in the treatment and resource utilization of semi-coking wastewater (SCOW) in China. By comprehensively investigating the semi-coking industry and analyzing wastewater treatment research hotspots and existing projects, this study systematically explores the current status and challenges of each treatment unit, emphasizing the necessity for innovative wastewater treatment technologies that offer high efficiency, engineering feasibility, environmental friendliness, and effective resource recovery. This review highlights prospects and recommendations, including the development of novel extractants for phenol and ammonia recovery, a deeper understanding of biological enhancement mechanisms, exogenous bio-enhancement materials, and the creation of cost-effective advanced oxidation process (AOP)-based combined processes. Additionally, it underscores the potential for repurposing SCOW as a valuable resource through appropriate treatment, whether recycling for production or other applications. Full article

The article presents the results of obtaining a composite material by sintering nickel-containing raw materials mixed with carbon-containing materials, namely using coke and semi-coke. The sintering process was performed at a charge layer height of 240 mm and the temperature of the lower layer was T = 1200 °C. The results of the sieve analysis showed (a fraction of 10 mm) that the yield of a suitable composite material using coke was 68.3% and with semi-coke 67.0%. The average nickel and chromium content in the composite materials was 1.42% and 3.07%, accordingly. As a result of determining the strength characteristics of the obtained composite materials with various reducing agents by dropping from a height of 2 m onto a steel pallet, it was found that the obtained composite materials have high mechanical properties in terms of strength of 81% and 89.2%. The results of the elemental composition at the studied points and the thermal analysis of the studied composite material are presented. The mineralogical composition of the composite material is presented in the form of serpentine and nontronite, and the empty rock is made of quartz and talc. The activation energy of thermal analysis by the method of non-isothermal kinetics were calculated. The results of experiments on the production of composite materials from nickel-containing raw materials will be recommended for obtaining the optimal composition of composite materials at the stage of pilot tests and industrial development of the developed technology for processing nickel ores of the Republic of Kazakhstan. For the processing of nickel-poor nickel ores, it is of great importance to obtain optimal technological and technical and economic indicators that ensure low cost of nickel in the resulting product. Full article

This comprehensive review addresses the need for sustainable and efficient energy storage technologies against escalating global energy demand and environmental concerns. It explores the innovative utilization of waste materials from oil refineries and coal processing industries as precursors for carbon-based electrodes in next-generation energy storage systems, including batteries and supercapacitors. These waste-derived carbon materials, such as semi-coke, coal gasification fine ash, coal tar pitch, petroleum coke, and petroleum vacuum residue, offer a promising alternative to conventional electrode materials. They present an optimal balance of high carbon content and enhanced electrochemical properties while promoting environmental sustainability through effectively repurposing waste materials from coal and hydrocarbon industries. This review systematically examines recent advancements in fabricating and applying waste-derived carbon-based electrodes. It delves into the methodologies for converting industrial by-products into high-quality carbon electrodes, with a particular emphasis on carbonization and activation processes tailored to enhance the electrochemical performance of the derived materials. Key findings indicate that while higher carbonization temperatures may impede the development of a porous structure, using KOH as an activating agent has proven effective in developing mesoporous structures conducive to ion transport and storage. Moreover, incorporating heteroatom doping (with elements such as sulfur, potassium, and nitrogen) has shown promise in enhancing surface interactions and facilitating the diffusion process through increased availability of active sites, thereby demonstrating the potential for improved storage capabilities. The electrochemical performance of these waste-derived carbon materials is evaluated across various configurations and electrolytes. Challenges and future directions are identified, highlighting the need for a deeper understanding of the microstructural characteristics that influence electrochemical performance and advocating for interdisciplinary research to achieve precise control over material properties. This review contributes to advancing electrode material technology and promotes environmental sustainability by repurposing industrial waste into valuable resources for energy storage. It underscores the potential of waste-derived carbon materials in sustainably meeting global energy storage demands. Full article

Inorganic components in coal play a significant role during the supercritical water gasification (SCWG) process. This study comprehensively investigated the effect of major mineral components (SiO₂, Al₂O₃, and CaO) on the SCWG of semi-coke with/without K₂CO₃. The inhibition/promotion mechanism and conversion of mineral chemical components were explored. The results showed that, without K₂CO₃, CaO promoted gasification because CaO’s adsorption of CO₂ contributed to the fixed carbon steam reforming reaction and the catalysis of highly dispersed calcite. When K₂CO₃ was added, SiO₂ and CaO were prone to sintering and agglomeration due to the formation of low-melting-point minerals, which hindered further gasification of fine carbon particles. Al₂O₃ prevented the aggregation of slags, increased the probability of fine carbon particles contacting SCW and K₂CO₃, and promoted complete gasification. This study’s results may provide theoretical guidance for the directional control of minerals in coal during SCWG, and complete gasification of solid-phase carbon can be achieved by properly adjusting the mineral components. Full article

The gasification kinetics of semi-coke are an important research topic in the gasification process of semi-coke. The evolution of the pore structure is one of the most important factors affecting the gasification rate of semi-coke. In this paper, the pore fractal growth model was established based on the principle of pore fractal growth and the Sierpinski sponge structure. Three kinds of semi-coke raw materials were used to prepare porous carbon with different degrees of gasification. Combined with the TG curves of raw materials, the gasification kinetics based on the fractal model were verified. The curves of the gasification reaction rate and the specific surface area as a function of carbon conversion were consistent with the random pore model and experimental data, which verified the feasibility of the model. The pore fractal dynamic model could predict the change in the pore structure with carbon conversion during semi-coke gasification, so as to reveal the kinetic law of carbon gasification. Full article

Soil salinization is a primary environmental factor leading to reduced crop yields, and oil shale waste residues may have the potential to alleviate plant salt stress. This study aims to investigate the effects of three types of oil shale waste residues (fine concentrate ore, fine ore, and semi-coke) on the growth and physiological characteristics of maize seedlings in saline–alkali soil. The results indicate the following: (1) All three types of oil shale waste residues increased the root vitality of seedlings and reduced the root proline content. (2) The three types of oil shale waste residues increased the activity of superoxide dismutase (1.70% to 97.19%) and peroxidase (29.39% to 61.21%) in maize seedlings, but there were differences in their effects on catalase activity. The fine ore and semi-coke treatments increased catalase activity (4.98% to 77.42%), while fine concentrate ore decreased catalase activity (39.28% to 5.30%). (3) The three types of oil shale waste residues effectively alleviated the degree of membrane lipid peroxidation in maize seedling leaves. (4) Principal component analysis showed that the semi-coke treatment was beneficial to the growth and physiology of maize seedlings in saline–alkali soil, with the optimal effect occurring at a 0.2% addition rate. In conclusion, adding semi-coke to saline–alkali soil promotes the growth of maize by regulating its physiological and biochemical mechanisms, alleviating the salt stress on maize seedlings caused by salt content. Full article

As fossil fuels gradually deplete, oil shale, one of the world’s largest energy resources, has attracted much attention. Oil shale semi-coke (OSS) is the main byproduct of oil shale pyrolysis, which is produced in large quantities and causes severe environmental pollution. Therefore, there is an urgent need to explore a method suitable for the sustainable and effective utilization of OSS. In this study, OSS was used to prepare activated carbon by microwave-assisted separation and chemical activation, which was then applied in the field of supercapacitors. Raman, XRD, FT-IR, TEM, and nitrogen adsorption–desorption were adopted to characterize activated carbon. The results showed that ACF activated with FeCl₃-ZnCl₂/carbon as a precursor has larger specific surface area, suitable pore size, and higher degree of graphitization compared with the materials prepared by other activation methods. The electrochemical properties of several active carbon materials were also evaluated by CV, GCD, and EIS measurements. The specific surface area of ACF is 1478 m² g⁻¹, when the current density is 1 A g⁻¹, the specific capacitance is 185.0 F g⁻¹. After 5000 cycles of testing, the capacitance retention rate was as high as 99.5%, which is expected to provide a new strategy of converting waste products to low-cost activated carbon materials for high-performance supercapacitors. Full article

Semi-coke has difficulties with stable ignition and high-efficiency combustion due to its low volatile content. Preheating in a circulating fluidized bed before combustion offers a novel method for the improvement of fuel properties. During preheating, the semi-coke was converted to preheated fuel composed of coal gas and preheated char. When increasing the preheating temperature, the ratio of CO/CO₂ in the coal gas significantly increased, while the ratio of CH₄/CO₂ remained almost unchanged. After preheating, the release ratios for different species from the semi-coke followed the order C >H > N > S. Thermogravimetric analysis was used to evaluate the kinetic characteristics. We found that the ignition and burnout temperatures of the preheated char decreased compared to those of the semi-coke, and the reaction rate constant for the preheated char increased by 20 times. Three models were used to predict the variations in the conversion ratio with time, and the modified volumetric reaction model showed good agreement with the experiment. This investigation provides support for better developing preheating combustion technology in the future. Full article

Residential coal combustion is a major source of air pollution in developing countries, including China. Indeed, precisely measuring the real-time emission of major air pollutants is often challenging and can hardly be repeated at a lab-scale. In this study, for the first time, two clean coals initiated from raw bituminous coal were burned for real-time estimation of air pollution characteristics and their thermal efficiencies in different stoves. Moreover, thermodynamic equilibrium simulations were investigated for slagging parameters using Factsage 7.1 at reaction temperature 800~1600 °C. Results revealed that the firepower of clean coals (Briquetted coal and Semi-coke) was much higher (2.2 kW and 2.1 kW) than raw coal (1.8 kW) in a traditional stove. However, the thermal efficiencies were remarkably increased (13.3% and 13.5%) in an improved stove for briquetted coal and semi-coke, respectively. The emission of major air pollutants including carbon monoxide (CO), sulfur dioxide (SO₂), particulate matter (PM), polycyclic aromatic hydrocarbons (PAHs), non-methane hydrocarbons (NMHCs) from both coal and semi-coke was significantly reduced. Thermodynamic equilibrium calculations indicate that briquetted coal is not susceptible to slagging under the reaction conditions in the household stove. The current study provides guidance for the selection of alternative and efficient clean coal fuels in rural areas for household purposes coupled with public health and safety. Full article