Search Results (140)

Through employing WO₃ as a precursor, we successfully deposited a complete and continuous WC coating onto the surface of diamond particles by means of the salt bath method. Initially, a tungsten (W) layer forms on the diamond surface, which gradually transitions to a tungsten carbide (WC) coating as either the temperature is elevated or the duration of the process is prolonged. A thorough thermodynamic analysis was conducted to investigate this phase transition mechanism. At a lower synthesis temperature of 1000 °C, significant differences were observed in both the thickness and phase composition of the coatings formed on the (100) and (111) crystal planes of diamond. Specifically, the coating on the (100) plane exhibited earlier growth compared to that on the (111) plane, with WC phases appearing sooner within the coating’s composition. However, as the synthesis temperature increases, these differences in both thickness and phase composition between coatings on different diamond crystal faces tend to diminish, leading towards convergence. Furthermore, a detailed kinetic analysis of the coating growth process was conducted. It was found that the reduction reaction of carbon on WO₃ led to the formation of the W coating, and the diffusion of carbon in the W coating resulted in the formation of the WC coating. The diffusion of carbon in the coating ensured its continuous growth, providing deeper insights into the mechanisms governing the deposition and transformation processes. Full article

This work is based on studying the effect of different kinds of support on the prepared reverse osmosis membranes. Different kinds of woven and non-woven supports were tested and characterized to select the best one for RO membrane preparation. The prepared membrane on polyester woven support (M1ws) provides 39.9 LMH permeate flux using a piperazine coagulation bath during membrane preparation, while polyester non-woven support (M2ns) exhibits the highest salt rejection percentage, which was 92.2% using a Melamine coagulation bath. The mechanical properties for preparing membranes using supports were arranged in descending order as follows: M1ws > M2ns > M3np. The membrane on polypropylene support (M3np) provides the lowest mechanical properties. Full article

The high-temperature and hot corrosion behavior of Diamalloy 2002 coatings with a WC/Co–NiCrFeBSiC composite structure applied to a 316 L stainless steel surface using the atmospheric plasma spraying (APS) method was investigated. The coatings were held at 900 °C in air for 5, 25, 50, and 100 h and in a molten salt bath of Na₂SO₄ + V₂O₅ at 900 °C for 1, 3, and 5 h. SEM, EDS, and XRD analyses revealed that the oxide layer on the surface thickened with increasing temperature and corrosion duration, forming NiO, Cr₂O₃, and mixed metal oxides. These oxide phases created a protective barrier effect by limiting diffusion between the coating and the substrate. Despite a slight increase in porosity and minor WC dissolution under long-term oxidation conditions, the coatings maintained their structural integrity up to 900 °C, demonstrating significant resistance to high-temperature oxidation and molten salt corrosion. These results demonstrate that Diamalloy 2002 coatings provide an effective surface protection solution in abrasive and oxidizing high-temperature environments. Full article

The primary objective of this research is to simplify and make the industrial manufacturing process of coated maraging steels more economical by combining the advantages of additive manufacturing with simultaneous bulk (aging) and surface (nitriding) treatment in an effective manner. With this aim, preliminary experiments were performed that demonstrated the hardness (and related microstructure) of an as-built MS1 maraging steel, produced by selective laser melting (SLM), is comparable to that of the bulk maraging steel products treated by conventional solution annealing. The direct aging of the solution-annealed and as-built 3D printed maraging steel resulted in similar hardness, indicating that the kinetics of the precipitation hardening process are identical for the steel in both conditions. This assumption was strengthened by a thermodynamic analysis of the kinetics and determination of the activation energy for precipitation hardening using Differential Scanning Calorimetry (DSC) measurements. Industrial target experiments were performed on duplex-coated SLM-printed MS1 steel specimens, which were simultaneously aged and salt-bath nitrided, followed by PVD coating with three different ceramic layers: DLC, CrN, and TiN. For reference, similar duplex-coated samples were used, featuring a bulk Böhler W720 maraging steel substrate that was solution annealed, precipitation hardened, and salt-bath nitrided in separate steps, following conventional procedures. The technological parameters (temperature and time) of the simultaneous nitriding and aging process were optimized by modeling the phase transformations of the entire heat treatment procedure using DSC measurements. A comparison was made based on the in-depth hardness profile estimated by the so-called expanding cavity model (ECM), demonstrating that the hardness of the surface layer of the coated composite material systems is determined solely by the type of the coatings and does not influenced by the type of the applied substrate materials (bulk or 3D printed) or its heat treatment (whether it is a conventional, multi-step treatment or a simultaneous nitriding + aging process). Based on the research work, a proposal is suggested for modernizing and improving the cost-effectiveness of producing aged, duplex-treated, wear-resistant ceramic-coated maraging steel. Full article

This pilot study uses Raman spectroscopy and SERS to monitor monthly water composition changes in two adjacent hypersaline lakes (L1 and L2) at a balneary resort, during the peak tourist season (May–October 2023). In situ pH and electrical conductivity (EC) measurements, along with evaporite analyses, complemented the spectroscopic data. Although traditionally considered similar, the lakes frequently raise public questions about their relative bathing benefits. While not directly addressing the therapeutic effects, the study reveals distinct physicochemical profiles between the lakes. Raman data showed consistently higher sulfate levels in L2, a trend also observed in winter monitoring. pH levels were higher in L1 (8–9.8) than in L2 (7.2–8), except for one October depth reading. This trend held during winter, except in April. Surface waters showed more variability and slightly higher values than those at 1 m depth. SERS spectra featured β-carotene peaks, linked to cyanobacteria, and Ag–Cl bands, indicating nanoparticle aggregation from inorganic ions. SERS intensity strongly correlated with pH and EC, especially in L2 (r = 0.96), suggesting stable surface–depth chemistry. L1 exhibited more monthly variability, likely due to differing biological activity. Although salinity and EC were not linearly correlated at high salt levels, both reflected seasonal trends. The integration of Raman, SERS, and physicochemical data proves effective for monitoring hypersaline lake dynamics, offering a valuable tool for environmental surveillance and therapeutic water quality assessment, in support of evidence-based water management and therapeutic use of salt lakes, aligning with goals for sustainable medical tourism and environmental stewardship. Full article

Two ways of anodizing 3D-printed AlSi10Mg alloy were characterized, and then their fatigue properties were evaluated. Test specimens were fabricated via a laser-powder bed fusion (L-PBF) process followed by machining. Normal and hard anodizing were both conducted in a sulfuric acid bath. The anodized layer was observed using FE-SEM/EDS. Fine Si particles dispersed in the matrix showing web-like patterns were incorporated in the anodized layer. By etching the Si particles away with Keller’s reagent, a characteristic maze-like 3D structure of anodized Al was observed. Then, rotating bending fatigue tests were carried out to evaluate the fatigue strength at 10⁷ cycles. The fatigue strength of the as-machined, normal-anodized and hard-anodized specimens was 106, 100 and 95 MPa, respectively. The fatigue limits were proportional to the surface roughness with higher linearity. By reducing the surface roughness, the fatigue strength of the hard-anodized specimen was improved. This result demonstrates the possibility of improving the fatigue properties of anodized components by reducing their surface roughness. Lastly, a CASS (copper-accelerated acetic acid salt spray) test was conducted, and superior corrosion resistance of the normal- and hard-anodized layers was verified. Full article

Anion-exchange membranes (AEMs) not only enable the fabrication of catalyst-coated membranes without precious metals but are also projected to achieve a technology-readiness level (TRL) suitable for industrial deployment before the end of this decade. Accurate and reproducible water uptake data are essential for guiding AEM design, yet conventional gravimetric methods—relying on manual blotting and loosely defined drying steps—can introduce variabilities exceeding 20%. Here, we present a standardized protocol that transforms water uptake measurements from rough estimates into precise, comparable “hydration fingerprints.” By replacing manual wiping with a calibrated pressure-blotting rig (0.44 N cm⁻² for 10 s twice) and verifying both dry and wet states via ATR-FTIR spectroscopy, we dramatically reduce scatter and align our FAAM-PK-75 (Fumatech, Bietigheim, Germany) results with published benchmarks in DI water, aqueous KOH (0.1–9 M), various alcohols, and controlled humidity (39–96% RH). These uptake profiles reveal how OH⁻ screening, thermal densification at 60 °C, and PEEK reinforcement govern equilibrium hydration. A low-cost salt-bath method for vapor-phase sorption further distinguishes reinforced from unreinforced architectures. Extending the workflow to additional commercial and custom membranes confirms its broad applicability. Ultimately, this work establishes a new benchmark for AEM hydration testing and provides a predictive toolkit for correlating water content with conductivity, dimensional stability, and membrane–ink interactions during catalyst-coated membrane fabrication. Full article

The funerary cenotaph dedicated to Antonio Canova in the Frari basilica was erected in 1827. Since the beginning, some alteration features were recorded. In the last decades, some areas showed a sharp increase in deterioration processes due to large pieces of marble details missing from the statue surfaces. Macroscopic observation of the marble surface showed different forms of alteration as well as the massive presence of salt efflorescence. The main aim of this paper is to assess if there is a relationship between the decay observed and the presence of salt efflorescence, to subsequently ascertain the source of salts, and consequently to propose how to intervene to stop any further cause of alteration. In order to assess the relationship between the different types of alteration macroscopically observed, some samples were taken from the specific areas showing significant alteration features. Optical (OM) and scanning electron microscopic (SEM) observations associated with energy dispersive analysis (EDS) allowed us to explain the stages, each one corresponding to different features, through which the exfoliation and lamination of surface scales have been taking place. Moisture content in the brick structure was in the range of 17–26% until 140 cm of height. Above this height, moisture content is decreasing, and the maximum height of the capillary rise front is between 200 and 250 cm. In these areas, ions coming from the foundations of the monument deposit salt crystals within marble at a sub-surface level, causing the detachment of marble surface layers. In order to stop the rapidly increasing rate of decay observed over the last decades, it has been recommended to remove the statues from the basement and to insert a damp-proof course to prevent any further capillary rising damp. For the removal of embedded salts in the statues, the immersion of the removed statues inside deionized water baths has been recommended. Full article

Effective transport strategies are critical for the survival and welfare of juvenile Ictalurus punctatus, but the effects of pre-transport salt bath treatments remain uncertain. In this study, we systematically evaluated the effects of pre-transport salt bath acclimation at 0‰ (S1), 1‰ (S2), 5‰ (S3), and 9‰ (S4) salinity for 30 min on stress resilience and recovery in fingerlings during 12 h of simulated transport and 24 h of recovery. All fish survived, but total ammonia nitrogen (TAN) increased, and pH decreased in all groups, except S3, which showed significantly lower TAN and higher pH (p < 0.05). The S3 and S4 groups showed attenuated increases in serum cortisol and glucose, with S3 exhibiting the fastest return to baseline levels and stable serum sodium and potassium levels. Liver antioxidant enzyme activities in group S3 remained stable, with the lowest malondialdehyde (MDA) accumulation. Integrated biomarker response (IBR) and histological analyses demonstrated that S3 had the lowest systemic stress and tissue damage, whereas S1 and S4 displayed marked cellular disruption. These results indicate that a 5‰ salt bath applied prior to transport may improve water quality, mitigate stress responses, and preserve tissue integrity in juvenile channel catfish. Further studies are needed to confirm these findings in other species and under commercial transport conditions. Full article

Background: This study aimed to assess the feasibility of conducting a prospective study to evaluate histological changes in skin and muscle tissues after two weeks of balneotherapeutic intervention, as described in Romanian medical regulations. Methods: Thirty-five patients participated in this study, thirty of whom received balneotherapy (a cold mud ointment or a mud pack, or a mud bath, and/or a salted water bath) and five received hydrotherapy (the witness plot). Inclusion and exclusion criteria were applied. Twenty-four hours after discharge, a tegument and muscle biopsy were performed, and fragments were histologically prepared. Results: In the blade evidence analysis, the increased caliber and number of open capillaries and the presence of angiogenesis vessels were statistically significant (p = 0.001 < α = 0.05) for the cold mud ointment and mud pack compared with the witness and mud bath plots. The number of angiogenesis blood vessels was higher in the dermis (p < 0.05 *) with the mud pack plot and in the muscle with the mud cold ointment (p < 0.05). The histological study showed that two weeks of therapeutic intervention produced evidence-based proof in the dermis and muscle tissues, which was persistent at least twenty-four hours after the completion of the balneal course. The results encourage the team to continue the histological approach using modern techniques. Full article

For various applications, particularly in battery technology, there is a significant demand for uniform, high-quality lithium or lithium-coated materials. The use of electrodeposition techniques to obtain such materials has not proven practical or economical due to the low solubility of most lithium salts in suitable solvents. In this study, we propose efficient lithium electrodeposition processes and baths that can be operated at low temperatures and relatively low costs. We utilized organic solvents such as dimethyl acetamide (DMA), dimethylforamide (DMF), and dimethyl sulfoxide (DMSO), as well as a mixture of DMSO and ionic liquid [1-Butyl-3-methylimidazolium bis(trifluoromethylsulfonyl)imide BMIMTFSI]. Lithium salts such as LiCl, Li₂CO₃, and LiNO₃ were tested. Lithium metal was deposited on copper substrates at different temperatures and selected current densities within an argon-filled glovebox using a DC power source or a PARSTAT-4000A potentiostat. Cyclic voltammetry (CV) was employed to determine and compare the deposition processes. The obtained deposits were analyzed through visual inspection (photography) and scanning electron microscopy (SEM). Chemical analysis (ICP-OES) and XRD confirmed the presence of lithium and occasionally lithium hydroxide in the deposits. The best results were achieved with the deposition of lithium from DMSO-LiNO₃ and DMSO-BMIMTFSI-LiNO₃ systems. Full article

Quench–polish–quench (QPQ) nitro-carburizing of AISI 4140 steel in a salt bath was performed in this study. Nitro-carburizing in a salt bath enhanced the formation of Fe-nitride on the outer surface layer. Moreover, the oxidizing treatment formed a thin oxide layer decorated on the outermost part of the QPQ-treated sample. The dense compound layer formed after nitro-carburizing in a salt bath consisted of refined granular Fe₃N and transformed to Fe₂N after post-oxidation treatment. Micro-shot peening (MSP) was adopted before QPQ treatment to increase the treated steel’s fatigue performance. The results indicated that MSP slightly increased the thickness of the compound layer and harden depth, but it had little effect on improving the fatigue strength/life of the QPQ-treated sample (SP-QPQ) compared to the non-peened one (NP-QPQ). A deep compressive residual stress (CRS) field (about 200 μm) and a hard nitrided layer showed a noticeable improvement in the fatigue performance of the QPQ-treated ones relative to the 4140 substrates tempered at 570 °C. The ease of slipping or deforming on the substrate surface was responsible for its poor resistance to fatigue failure. The cracking and spalling of the brittle surface layer were the causes for the fatigue crack initiation and growth of all of the QPQ-treated samples fatigue-loaded at/above 875 MPa. It was noticed that fatigue crack initiation at the subsurface inclusions was more likely to occur in the SP-QPQ sample fatigue-loading at 850 MPa or slightly above the fatigue limit. Full article

This study aims to investigate the effects of different fluoride salts added in the PEO bath on the corrosion resistance and morphology of AZ31 magnesium alloy coatings. The PEO process was performed using a bipolar cycle with varying durations (4 and 30 min) in baths containing different fluoride salts (NaF, LiF, Na₂SiF₆) and a reference bath without fluoride. The coatings were characterised using SEM-EDS, XRD, and electrochemical impedance spectroscopy (EIS) to assess their morphology, chemical composition, and corrosion resistance. The results indicate that the presence of fluorides significantly influences the coating properties. NaF and Na₂SiF₆ coatings exhibited better corrosion resistance and more compact microstructures compared to LiF and the fluoride-free reference. The study highlights the importance of the fluoride counter ion in the PEO bath, demonstrating that NaF and Na₂SiF₆ provide superior protection against corrosion, making them suitable for biomedical applications where both porosity and corrosion resistance are critical. Full article

This study investigates the impact of KNO₃-based salt bath nitriding on the microstructure, hardness, and corrosion resistance of 20MnCr5 steel. The nitriding process was conducted at 600 °C for 3 h and resulted in a nitrogen diffusion zone with a thickness that varied across the specimen, reaching a maximum of 70 μm. X-ray diffraction (XRD) analysis revealed no detectable nitrides, indicating nitrogen primarily occupied interstitial sites in the ferrite lattice and caused a lattice expansion of ~0.16%. Nanoindentation measurements showed an 80% increase in surface hardness (10.2 GPa) compared to the substrate (5.67 GPa), attributed to the solid solution strengthening mechanism. In contrast, however, an 18% decrease in Young’s modulus was observed near the surface, likely due to nitrogen-induced lattice distortions and crystal defects. Electrochemical tests in a 3.5 wt.% NaCl solution showed improved corrosion resistance, with the nitrided specimen exhibiting a 58% lower corrosion rate (1.275 mm/year) compared to untreated steel (3.04 mm/year). Despite a cathodic shift in corrosion potential, indicating localized susceptibility, the surface layer acted as a partial barrier to chloride ingress. The study demonstrates that KNO₃-based salt nitriding is an environmentally friendly alternative to cyanide-based processes that offers good surface hardness and corrosion resistance, but needs to be further optimized. Full article

The galvanostatic electrodeposition of cobalt–nickel alloy coatings performed out on a 304 stainless steel substrate. The electrolyte baths contained metals salts, along with boric acid and sodium benzene sulfonate (SBS) as an organic additive in the deposition process. Structural and topographic analyses were performed using SEM-EDS and AFM techniques, respectively. The findings confirm the formation of nanostructured coatings. The images depicting various stages of coating formation indicated the inhibitory role of the organic additive. The presence of SBS enabled the formation of a coating composed of grains with diverse geometries and significantly reduced surface roughness. Hydrogen evolution was conducted in an alkaline environment (1 M NaOH). Overpotentials for the different structures were recorded at 10 mA/cm², yielding 196 mV and 225 mV for the coatings deposited with and without SBS, respectively. Additionally, experiments were performed in a laboratory-designed electrolyzer, which allowed for the measurement of gas volumes (H₂ and O₂) generated under constant voltage and current conditions. The results demonstrated that the obtained coatings perform more effectively as hydrogen evolution cathodes than currently used materials, particularly under higher current densities. Electrolysis was conducted for 8 h, revealing improved stability of the coating deposited in the presence of SBS. Full article