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Keywords = robotic arm workspace exploration

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17 pages, 26449 KB  
Article
Federated Learning for Distributed Multi-Robotic Arm Trajectory Optimization
by Fazal Khan and Zhuo Meng
Robotics 2025, 14(10), 137; https://doi.org/10.3390/robotics14100137 - 29 Sep 2025
Abstract
The optimization of trajectories for multiple robotic arms in a shared workspace is critical for industrial automation but presents significant challenges, including data sharing, communication overhead, and adaptability in dynamic environments. Traditional centralized control methods require sharing raw sensor data, raising concerns and [...] Read more.
The optimization of trajectories for multiple robotic arms in a shared workspace is critical for industrial automation but presents significant challenges, including data sharing, communication overhead, and adaptability in dynamic environments. Traditional centralized control methods require sharing raw sensor data, raising concerns and creating computational bottlenecks. This paper proposes a novel Federated Learning (FL) framework for distributed multi-robotic arm trajectory optimization. Our method enables collaborative learning where robots train a shared model locally and only exchange gradient updates, preserving data privacy. The framework integrates an adaptive Rapidly exploring Random Tree (RRT) algorithm enhanced with a dynamic pruning strategy to reduce computational overhead and ensure collision-free paths. Real-time synchronization is achieved via EtherCAT, ensuring precise coordination. Experimental results demonstrate that our approach achieves a 17% reduction in average path length, a 22% decrease in collision rate, and a 31% improvement in planning speed compared to a centralized RRT baseline, while reducing inter-robot communication overhead by 45%. This work provides a scalable and efficient solution for collaborative manipulation in applications ranging from assembly lines to warehouse automation. Full article
(This article belongs to the Section Sensors and Control in Robotics)
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27 pages, 11254 KB  
Article
Improved RRT-Based Obstacle-Avoidance Path Planning for Dual-Arm Robots in Complex Environments
by Jing Wang, Genliang Xiong, Bowen Dang, Jianli Chen, Jixian Zhang and Hui Xie
Machines 2025, 13(7), 621; https://doi.org/10.3390/machines13070621 - 18 Jul 2025
Viewed by 889
Abstract
To address the obstacle-avoidance path-planning requirements of dual-arm robots operating in complex environments, such as chemical laboratories and biomedical workstations, this paper proposes ODSN-RRT (optimization-direction-step-node RRT), an efficient planner based on rapidly-exploring random trees (RRT). ODSN-RRT integrates three key optimization strategies. First, a [...] Read more.
To address the obstacle-avoidance path-planning requirements of dual-arm robots operating in complex environments, such as chemical laboratories and biomedical workstations, this paper proposes ODSN-RRT (optimization-direction-step-node RRT), an efficient planner based on rapidly-exploring random trees (RRT). ODSN-RRT integrates three key optimization strategies. First, a two-stage sampling-direction strategy employs goal-directed growth until collision, followed by hybrid random-goal expansion. Second, a dynamic safety step-size strategy adapts each extension based on obstacle size and approach angle, enhancing collision detection reliability and search efficiency. Third, an expansion-node optimization strategy generates multiple candidates, selects the best by Euclidean distance to the goal, and employs backtracking to escape local minima, improving path quality while retaining probabilistic completeness. For collision checking in the dual-arm workspace (self and environment), a cylindrical-spherical bounding-volume model simplifies queries to line-line and line-sphere distance calculations, significantly lowering computational overhead. Redundant waypoints are pruned using adaptive segmental interpolation for smoother trajectories. Finally, a master-slave planning scheme decomposes the 14-DOF problem into two 7-DOF sub-problems. Simulations and experiments demonstrate that ODSN-RRT rapidly generates collision-free, high-quality trajectories, confirming its effectiveness and practical applicability. Full article
(This article belongs to the Section Robotics, Mechatronics and Intelligent Machines)
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18 pages, 2469 KB  
Article
A Next-Best-View Method for Complex 3D Environment Exploration Using Robotic Arm with Hand-Eye System
by Michal Dobiš, Jakub Ivan, Martin Dekan, František Duchoň, Andrej Babinec and Róbert Málik
Appl. Sci. 2025, 15(14), 7757; https://doi.org/10.3390/app15147757 - 10 Jul 2025
Viewed by 992
Abstract
The ability to autonomously generate up-to-date 3D models of robotic workcells is critical for advancing smart manufacturing, yet existing Next-Best-View (NBV) methods often rely on paradigms ill-suited for the fixed-base manipulators found in dynamic industrial environments. To address this gap, this paper proposes [...] Read more.
The ability to autonomously generate up-to-date 3D models of robotic workcells is critical for advancing smart manufacturing, yet existing Next-Best-View (NBV) methods often rely on paradigms ill-suited for the fixed-base manipulators found in dynamic industrial environments. To address this gap, this paper proposes a novel NBV method for the complete exploration of a 6-DOF robotic arm’s workspace. Our approach integrates collision-based information gain metric, a potential field technique to generate candidate views from exploration frontiers, and a tunable fitness function to balance information gain with motion cost. The method was rigorously tested in three simulated scenarios and validated on a physical industrial robot. Results demonstrate that our approach successfully maps the majority of the workspace in all setups, with a balanced weighting strategy proving most effective for combining exploration speed and path efficiency, a finding confirmed in the real-world experiment. We conclude that our method provides a practical and robust solution for autonomous workspace mapping, offering a flexible, training-free approach that advances the state-of-the-art for on-demand 3D model generation in industrial robotics. Full article
(This article belongs to the Special Issue Smart Manufacturing and Industry 4.0, 2nd Edition)
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17 pages, 1587 KB  
Article
Dynamic Obstacle Avoidance for Robotic Arms Using Deep Reinforcement Learning with Adaptive Reward Mechanisms
by Sen Yan, Yanping Zhu, Wenlong Chen, Jianqiang Zhang, Chenyang Zhu and Qi Chen
Appl. Sci. 2025, 15(8), 4496; https://doi.org/10.3390/app15084496 - 18 Apr 2025
Cited by 2 | Viewed by 1942
Abstract
To address the challenges of robotic arm path-planning in dynamic environments, this study proposes a reinforcement learning-based dynamic obstacle avoidance method. The study concerns a robot with six rotational degrees of freedom when moving outside of singular configurations, enabling more flexible and precise [...] Read more.
To address the challenges of robotic arm path-planning in dynamic environments, this study proposes a reinforcement learning-based dynamic obstacle avoidance method. The study concerns a robot with six rotational degrees of freedom when moving outside of singular configurations, enabling more flexible and precise motion-planning. First, a dynamic exploration guidance mechanism is designed to enhance learning efficiency and reduce ineffective exploration. Second, an adaptive reward function is developed to enable real-time path-planning while avoiding obstacles. A simulation environment is constructed using CoppeliaSim software, and the experiment is performed with two cylindrical obstacles that move randomly within the workspace. The experimental results demonstrate that the improved method significantly outperforms traditional algorithms in terms of convergence speed, reward value, and success rate. Full article
(This article belongs to the Special Issue Motion Control for Robots and Automation)
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21 pages, 3703 KB  
Article
Rapid-Learning Collaborative Pushing and Grasping via Deep Reinforcement Learning and Image Masking
by Chih-Yung Huang, Guan-Wen Su, Yu-Hsiang Shao, Ying-Chung Wang and Shang-Kuo Yang
Appl. Sci. 2024, 14(19), 9018; https://doi.org/10.3390/app14199018 - 6 Oct 2024
Viewed by 1767
Abstract
When multiple objects are positioned close together or stacked, pre-grasp operations such as pushing objects can be used to create space for the grasp, thereby improving the grasping success rate. This study develops a model based on a deep Q-learning network architecture and [...] Read more.
When multiple objects are positioned close together or stacked, pre-grasp operations such as pushing objects can be used to create space for the grasp, thereby improving the grasping success rate. This study develops a model based on a deep Q-learning network architecture and introduces a fully convolutional network to accurately identify pixels in the workspace image that correspond to target locations for exploration. In addition, this study incorporates image masking to limit the exploration area of the robotic arm, ensuring that the agent consistently explores regions containing objects. This approach effectively addresses the sparse reward problem and improves the convergence rate of the model. Experimental results from both simulated and real-world environments show that the proposed method accelerates the learning of effective grasping strategies. When image masking is applied, the success rate in the grasping task reaches 80% after 600 iterations. The time required to reach 80% success rate is 25% shorter when image masking is used compared to when it is not used. The main finding of this study is the direct integration of image masking technique with a deep reinforcement learning (DRL) algorithm, which offers significant advancement in robotic arm control. Furthermore, this study shows that image masking technique can substantially reduce training time and improve the object grasping success rate. This innovation enables the robotic arm to better adapt to scenarios that conventional DRL methods cannot handle, thereby improving training efficiency and performance in complex and dynamic industrial applications. Full article
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26 pages, 4238 KB  
Article
PRF: A Program Reuse Framework for Automated Programming by Learning from Existing Robot Programs
by Tyler Toner, Dawn M. Tilbury and Kira Barton
Robotics 2024, 13(8), 118; https://doi.org/10.3390/robotics13080118 - 6 Aug 2024
Viewed by 1543
Abstract
This paper explores the problem of automated robot program generation from limited historical data when neither accurate geometric environmental models nor online vision feedback are available. The Program Reuse Framework (PRF) is developed, which uses expert-defined motion classes, a novel data structure [...] Read more.
This paper explores the problem of automated robot program generation from limited historical data when neither accurate geometric environmental models nor online vision feedback are available. The Program Reuse Framework (PRF) is developed, which uses expert-defined motion classes, a novel data structure introduced in this work, to learn affordances, workspaces, and skills from historical data. Historical data comprise raw robot joint trajectories and descriptions of the robot task being completed. Given new tasks, motion classes are then used again to formulate an optimization problem capable of generating new open-loop, skill-based programs to complete the tasks. To cope with a lack of geometric models, a technique to learn safe workspaces from demonstrations is developed, allowing the risk of new programs to be estimated before execution. A new learnable motion primitive for redundant manipulators is introduced, called a redundancy dynamical movement primitive, which enables new end-effector goals to be reached while mimicking the whole-arm behavior of a demonstration. A mobile manipulator part transportation task is used throughout to illustrate each step of the framework. Full article
(This article belongs to the Section Industrial Robots and Automation)
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20 pages, 8806 KB  
Article
Magnetic Anchoring Considerations for Retractors Supporting Manual and Robot-Assisted Minimally Invasive Surgery
by Illés Nigicser, Matthew Oldfield and Tamás Haidegger
Machines 2022, 10(9), 745; https://doi.org/10.3390/machines10090745 - 29 Aug 2022
Cited by 1 | Viewed by 3342
Abstract
The rise and advancement of minimally invasive surgery (MIS) has significantly improved patient outcomes, yet its technical challenges—such as tissue manipulation and tissue retraction—are not yet overcome. Robotic surgery offers some compensation for the ergonomic challenges, as retraction typically requires an extra robotic [...] Read more.
The rise and advancement of minimally invasive surgery (MIS) has significantly improved patient outcomes, yet its technical challenges—such as tissue manipulation and tissue retraction—are not yet overcome. Robotic surgery offers some compensation for the ergonomic challenges, as retraction typically requires an extra robotic arm, which makes the complete system more costly. Our research aimed to explore the potential of rapidly deployable structures for soft tissue actuation and retraction, developing clinical and technical requirements and putting forward a critically evaluated concept design. With systematic measurements, we aimed to assess the load capacities and force tolerance of different magnetic constructions. Experimental and simulation work was conducted on the magnetic coupling technology to investigate the conditions where the clinically required lifting force of 11.25 N could be achieved for liver retraction. Various structure designs were investigated and tested with N52 neodymium magnets to create stable mechanisms for tissue retraction. The simplified design of a new MIS laparoscopic instrument was developed, including a deployable structure connecting the three internal rod magnets with joints and linkages that could act as an actuator for liver retraction. The deployable structure was designed to anchor strings or bands that could facilitate the lifting or sideways folding of the liver creating sufficient workspace for the target upper abdominal procedures. The critical analysis of the project concluded a notable potential of the developed solution for achieving improved liver retraction with minimal tissue damage and minimal distraction of the surgeon from the main focus of the operation, which could be beneficial, in principle, even at robot-assisted procedures. Full article
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17 pages, 3588 KB  
Article
Obstacle Avoidance Path Planning for the Dual-Arm Robot Based on an Improved RRT Algorithm
by Wubin Shi, Ke Wang, Chong Zhao and Mengqi Tian
Appl. Sci. 2022, 12(8), 4087; https://doi.org/10.3390/app12084087 - 18 Apr 2022
Cited by 36 | Viewed by 6722
Abstract
In the future of automated production processes, the manipulator must be more efficient to complete certain tasks. Compared to single-arm robots, dual-arm robots have a larger workspace and stronger load capacity. Coordinated motion planning of multi-arm robots is a problem that must be [...] Read more.
In the future of automated production processes, the manipulator must be more efficient to complete certain tasks. Compared to single-arm robots, dual-arm robots have a larger workspace and stronger load capacity. Coordinated motion planning of multi-arm robots is a problem that must be solved in the process of robot development. This paper proposes an obstacle avoidance path planning method for the dual-arm robot based on the goal probability bias and cost function in a rapidly-exploring random tree algorithm (GA_RRT). The random tree grows to the goal point with a certain probability. At the same time, the cost function is calculated when the random state is generated. The point with the lowest cost is selected as the child node. This reduces the randomness and blindness of the RRT algorithm in the expansion process. The detection algorithm of the bounding sphere is used in the process of collision detection of two arms. The main arm conducts obstacle avoidance path planning for static obstacles. The slave arm not only considers static obstacles, but also takes on the role of the main arm at each moment as a dynamic obstacle for path planning. Finally, MATLAB is used for algorithm simulation, which proves the effectiveness of the algorithm for obstacle avoidance path planning problems for the dual-arm robot. Full article
(This article belongs to the Topic Industrial Robotics)
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14 pages, 5450 KB  
Article
Simultaneous Dual-Arm Motion Planning for Minimizing Operation Time
by Jun Kurosu, Ayanori Yorozu and Masaki Takahashi
Appl. Sci. 2017, 7(12), 1210; https://doi.org/10.3390/app7121210 - 23 Nov 2017
Cited by 21 | Viewed by 5557
Abstract
Dual-arm robots are expected to perform work in a dynamic environment. One of the most basic tasks that a dual-arm robot does is pick-and-place work. However, this work is more complicated when there are several objects in the robot’s workspace. Additionally, it is [...] Read more.
Dual-arm robots are expected to perform work in a dynamic environment. One of the most basic tasks that a dual-arm robot does is pick-and-place work. However, this work is more complicated when there are several objects in the robot’s workspace. Additionally, it is likely to take a long time to finish the work as the number of objects increases. Therefore, we propose a method using a combination of two approaches to achieve efficient pick-and-place performance by a dual-arm robot to minimize its operation time. First, we use mixed integer linear programming (MILP) for the pick-and-place work to determine which arm should move an object and in which order these objects should be moved while considering the dual-arm robot’s operation range. Second, we plan the path using the rapidly exploring random tree so that the arms do not collide, enabling the robot to perform efficient pick-and-place work based on the MILP planning solution. The effectiveness of the proposed method is confirmed by simulations and experiments using an actual dual-arm robot. Full article
(This article belongs to the Section Mechanical Engineering)
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