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14 pages, 884 KiB  
Article
Evaluating the Safety and Cost-Effectiveness of Shoulder Rumble Strips and Road Lighting on Freeways in Saudi Arabia
by Saif Alarifi and Khalid Alkahtani
Sustainability 2025, 17(15), 6868; https://doi.org/10.3390/su17156868 - 29 Jul 2025
Viewed by 259
Abstract
This study examines the safety and cost-effectiveness of implementing shoulder rumble strips (SRS) and road lighting on Saudi Arabian freeways, providing insights into their roles in fostering sustainable transport systems. By leveraging the Highway Safety Manual (HSM) framework, this research develops localized Crash [...] Read more.
This study examines the safety and cost-effectiveness of implementing shoulder rumble strips (SRS) and road lighting on Saudi Arabian freeways, providing insights into their roles in fostering sustainable transport systems. By leveraging the Highway Safety Manual (HSM) framework, this research develops localized Crash Modification Factors (CMFs) for these interventions, ensuring evidence-based and context-specific evaluations. Data were collected for two periods—pre-pandemic (2017–2019) and post-pandemic (2021–2022). For each period, we obtained traffic crash records from the Saudi Highway Patrol database, traffic volume data from the Ministry of Transport and Logistic Services’ automated count stations, and roadway characteristics and pavement-condition metrics from the National Road Safety Center. The findings reveal that SRS reduces fatal and injury run-off-road crashes by 52.7% (CMF = 0.473) with a benefit–cost ratio of 14.12, highlighting their high cost-effectiveness. Road lighting, focused on nighttime crash reduction, decreases such crashes by 24% (CMF = 0.760), with a benefit–cost ratio of 1.25, although the adoption of solar-powered lighting systems offers potential for greater sustainability gains and a higher benefit–cost ratio. These interventions align with global sustainability goals by enhancing road safety, reducing the socio-economic burden of crashes, and promoting the integration of green technologies. This study not only provides actionable insights for achieving KSA Vision 2030’s target of improved road safety but also demonstrates how engineering solutions can be harmonized with sustainability objectives to advance equitable, efficient, and environmentally responsible transportation systems. Full article
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23 pages, 8003 KiB  
Article
Study on Meso-Mechanical Evolution Characteristics and Numerical Simulation of Deep Soft Rock
by Anying Yuan, Hao Huang and Tang Li
Processes 2025, 13(8), 2358; https://doi.org/10.3390/pr13082358 - 24 Jul 2025
Viewed by 285
Abstract
To reveal the meso-mechanical essence of deep rock mass failure and capture precursor information, this study focuses on soft rock failure mechanisms. Based on the discontinuous medium discrete element method (DEM), we employed digital image correlation (DIC) technology, acoustic emission (AE) monitoring, and [...] Read more.
To reveal the meso-mechanical essence of deep rock mass failure and capture precursor information, this study focuses on soft rock failure mechanisms. Based on the discontinuous medium discrete element method (DEM), we employed digital image correlation (DIC) technology, acoustic emission (AE) monitoring, and particle flow code (PFC) numerical simulation to investigate the failure evolution characteristics and AE quantitative representation of soft rocks. Key findings include the following: Localized high-strain zones emerge on specimen surfaces before macroscopic crack visualization, with crack tip positions guiding both high-strain zones and crack propagation directions. Strong force chain evolution exhibits high consistency with the macroscopic stress response—as stress increases and damage progresses, force chains concentrate near macroscopic fracture surfaces, aligning with crack propagation directions, while numerous short force chains coalesce into longer chains. The spatial and temporal distribution characteristics of acoustic emissions were explored, and the damage types were quantitatively characterized, with ring-down counts demonstrating four distinct stages: sporadic, gradual increase, stepwise growth, and surge. Shear failures predominantly occurred along macroscopic fracture surfaces. At the same time, there is a phenomenon of acoustic emission silence in front of the stress peak in the surrounding rock of deep soft rock roadway, as a potential precursor indicator for engineering disaster early warning. These findings provide critical theoretical support for deep engineering disaster prediction. Full article
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29 pages, 7048 KiB  
Article
Research on Synergistic Control Technology for Composite Roofs in Mining Roadways
by Lei Wang, Gang Liu, Dali Lin, Yue Song and Yongtao Zhu
Processes 2025, 13(8), 2342; https://doi.org/10.3390/pr13082342 - 23 Jul 2025
Viewed by 195
Abstract
Addressing the stability control challenges of roadways with composite roofs in the No. 34 coal seam of Donghai Mine under high-strength mining conditions, this study employed integrated methodologies including laboratory experiments, numerical modeling, and field trials. It investigated the mechanical response characteristics of [...] Read more.
Addressing the stability control challenges of roadways with composite roofs in the No. 34 coal seam of Donghai Mine under high-strength mining conditions, this study employed integrated methodologies including laboratory experiments, numerical modeling, and field trials. It investigated the mechanical response characteristics of the composite roof and developed a synergistic control system, validated through industrial application. Key findings indicate significant differences in mechanical behavior and failure mechanisms between individual rock specimens and composite rock masses. A theoretical “elastic-plastic-fractured” zoning model for the composite roof was established based on the theory of surrounding rock deterioration, elucidating the mechanical mechanism where the cohesive strength of hard rock governs the load-bearing capacity of the outer shell, while the cohesive strength of soft rock controls plastic flow. The influence of in situ stress and support resistance on the evolution of the surrounding rock zone radii was quantitatively determined. The FLAC3D strain-softening model accurately simulated the post-peak behavior of the surrounding rock. Analysis demonstrated specific inherent patterns in the magnitude, ratio, and orientation of principal stresses within the composite roof under mining influence. A high differential stress zone (σ1/σ3 = 6–7) formed within 20 m of the working face, accompanied by a deflection of the maximum principal stress direction by 53, triggering the expansion of a butterfly-shaped plastic zone. Based on these insights, we proposed and implemented a synergistic control system integrating high-pressure grouting, pre-stressed cables, and energy-absorbing bolts. Field tests demonstrated significant improvements: roof-to-floor convergence reduced by 48.4%, rib-to-rib convergence decreased by 39.3%, microseismic events declined by 61%, and the self-stabilization period of the surrounding rock shortened by 11%. Consequently, this research establishes a holistic “theoretical modeling-evolution diagnosis-synergistic control” solution chain, providing a validated theoretical foundation and engineering paradigm for composite roof support design. Full article
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9 pages, 2459 KiB  
Proceeding Paper
Beyond the Red and Green: Exploring the Capabilities of Smart Traffic Lights in Malaysia
by Mohd Fairuz Muhamad@Mamat, Mohamad Nizam Mustafa, Lee Choon Siang, Amir Izzuddin Hasani Habib and Azimah Mohd Hamdan
Eng. Proc. 2025, 102(1), 4; https://doi.org/10.3390/engproc2025102004 - 22 Jul 2025
Viewed by 278
Abstract
Traffic congestion poses a significant challenge to modern urban environments, impacting both driver satisfaction and road safety. This paper investigates the effectiveness of a smart traffic light system (STL), a solution developed under the Intelligent Transportation System (ITS) initiative by the Ministry of [...] Read more.
Traffic congestion poses a significant challenge to modern urban environments, impacting both driver satisfaction and road safety. This paper investigates the effectiveness of a smart traffic light system (STL), a solution developed under the Intelligent Transportation System (ITS) initiative by the Ministry of Works Malaysia, to address these issues in Malaysia. The system integrates a network of sensors, AI-enabled cameras, and Automatic Number Plate Recognition (ANPR) technology to gather real-time data on traffic volume and vehicle classification at congested intersections. This data is utilized to dynamically adjust traffic light timings, prioritizing traffic flow on heavily congested roads while maintaining safety standards. To evaluate the system’s performance, a comprehensive study was conducted at a selected intersection. Traffic patterns were automatically analyzed using camera systems, and the performance of the STL was compared to that of traditional traffic signal systems. The average travel time from the start to the end intersection was measured and compared. Preliminary findings indicate that the STL significantly reduces travel times and improves overall traffic flow at the intersection, with average travel time reductions ranging from 7.1% to 28.6%, depending on site-specific factors. While further research is necessary to quantify the full extent of the system’s impact, these initial results demonstrate the promising potential of STL technology to enhance urban mobility and more efficient and safer roadways by moving beyond traditional traffic signal functionalities. Full article
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21 pages, 9288 KiB  
Article
Research on Deformation Mechanisms and Control Technology for Floor Heave in Deep Dynamic Pressure Roadway
by Haojie Xue, Chong Zhang, Yubing Huang, Ancheng Wang, Jie Wang, Kuoxing Li and Jiantao Zhang
Appl. Sci. 2025, 15(15), 8125; https://doi.org/10.3390/app15158125 - 22 Jul 2025
Viewed by 294
Abstract
Under deep, high-intensity mining conditions, a high mineral pressure develops at the working face, which can easily cause floor heave deformation of the roadway. In this paper, with the geological conditions of Buertai coal mine as the background, through on-site monitoring and numerical [...] Read more.
Under deep, high-intensity mining conditions, a high mineral pressure develops at the working face, which can easily cause floor heave deformation of the roadway. In this paper, with the geological conditions of Buertai coal mine as the background, through on-site monitoring and numerical simulation, the mechanism of strong dynamic pressure roadway floor heave is clarified and a cooperative control method for roadway floor heave deformation is proposed. The main conclusions are as follows: (1) The overall strength of the floor of this strong dynamic pressure roadway is low, which can easily cause roadway floor heave, and on-site multivariate monitoring of the mine pressure is carried out, which clarifies the evolution law of the mine pressure of the mining roadway and along-the-airway roadway. (2) Combined with FLAC3D numerical simulation software, we analyze the influence of coal seam depth and floor lithology on the stability of the roadway floor and find that both have a significant influence on the stability of the roadway. Under the condition of high-intensity mining, the floor will deteriorate gradually, forming a wide range of floor heave areas. (3) Based on the deformation and damage mechanism of the roadway floor, a synergistic control method of “roof cutting and pressure relief + floor anchor injection” is proposed and various technical parameters are designed. An optimized design scheme is designed for the control of floor heave in Buertai coal mine. Full article
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22 pages, 48463 KiB  
Article
Study on the Evolution of Overlying Strata Fractures and Gas Control Technology of High Gas-Drainage Roadways Under Gob-Side Entry Retaining with Roadside Filling
by Yunfei Yang, Zetian Li, Anxiu Liu, Hongwei Liu, Zhangyang Li, Hongguang Guo and Zhigang Li
Appl. Sci. 2025, 15(13), 7445; https://doi.org/10.3390/app15137445 - 2 Jul 2025
Viewed by 285
Abstract
In order to examine the fracture development law of overlying strata in goafs and to reasonably lay out a high gas-drainage roadway under gob-side entry retaining with roadside filling, the 91–105 working face of the Wangzhuang Coal Mine was selected as the engineering [...] Read more.
In order to examine the fracture development law of overlying strata in goafs and to reasonably lay out a high gas-drainage roadway under gob-side entry retaining with roadside filling, the 91–105 working face of the Wangzhuang Coal Mine was selected as the engineering case study. The failure laws and fracture development characteristics of the overlying strata in both the strike and dip directions using gob-side entry retaining and roadside filling were studied through rock mechanic tests and PFC numerical simulations. The optimal layout of the high gas-drainage roadway was determined through theoretical analysis and coupled Fluent–PFC numerical simulations, and on-site monitoring was conducted to evaluate the extraction effects. The results indicate that the first weighting interval of the 91–105 working face was 40 m, while the periodic weighting interval was approximately 14 m. The height of the falling zone was 14.4 m, and the height of the gas-conducting fracture zone was 40.7 m. In the dip direction, compared with coal pillar retaining, gob-side entry retaining with roadside filling formed an inverted trapezoid secondary breaking zone above the retaining roadway. Using this method, the span of the separation zone increased to 30 m, and the collapse angle decreased to 52°, resulting in a shift in the separation zone—the primary space for gas migration—toward the goaf. It was determined that the optimal location of the high gas-drainage roadway was 28 m above the coal roof and 30 m horizontally from the return air roadway. Compared with the 8105 working face, this position was 10 m closer toward the goaf. On-site gas extraction monitoring data indicate that, at this optimized position, the gas concentration in the high gas-drainage roadway increased by 22%, and the net gas flow increased by 18%. Full article
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19 pages, 8915 KiB  
Article
Research on Control Technology of Large-Section Water-Bearing Broken Surrounding Rock Roadway
by Wenqing Peng and Shenghua Feng
Appl. Sci. 2025, 15(13), 7011; https://doi.org/10.3390/app15137011 - 21 Jun 2025
Viewed by 212
Abstract
With the increasing depth of mining operations, the geological conditions of deep roadways have become increasingly complex. Among these complexities, the issues of fractured zones and groundwater are particularly critical, significantly contributing to the reduced stability of the surrounding rock. This study focuses [...] Read more.
With the increasing depth of mining operations, the geological conditions of deep roadways have become increasingly complex. Among these complexities, the issues of fractured zones and groundwater are particularly critical, significantly contributing to the reduced stability of the surrounding rock. This study focuses on the challenging support problem associated with water-bearing fractured surrounding rock in the Y1# belt conveyor roadway of the Wengfu phosphate mine. Through theoretical calculation, laboratory testing, numerical simulation, and field monitoring, the range and displacement of the broken zone in the broken surrounding rock roadway are studied and analyzed. The results show that the physical and mechanical properties of the broken surrounding rock mass are weakened by water, and the range and deformation of the broken zone of the surrounding rock of the water-bearing roadway increase. In response to the failure characteristics of the water-bearing fractured surrounding rock in the Y1# belt conveyor roadway, an optimized support scheme was developed. A combined support system of steel arch frames and localized grouting was proposed to enhance the control of the surrounding rock. Field monitoring data confirmed that the optimized support scheme achieved satisfactory control effectiveness, effectively addressing the stability challenges posed by water-bearing fractured rock masses. Full article
(This article belongs to the Special Issue Advances and Challenges in Rock Mechanics and Rock Engineering)
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13 pages, 4557 KiB  
Article
Study on the Ground Pressure Manifestation Patterns of Roof Cutting and Pressure Relief
by Runhu Zheng, Bingyuan Hao, Chaoyao Shi and Tongxi Li
Appl. Sci. 2025, 15(11), 6049; https://doi.org/10.3390/app15116049 - 28 May 2025
Cited by 1 | Viewed by 309
Abstract
Pillarless mining technology is of great significance for improving coal recovery rates, but the intense mining-induced stress disturbances on gob-side entries often lead to surrounding rock instability. In this study, we focused on the ground control challenges in the headgate of Panel 81308 [...] Read more.
Pillarless mining technology is of great significance for improving coal recovery rates, but the intense mining-induced stress disturbances on gob-side entries often lead to surrounding rock instability. In this study, we focused on the ground control challenges in the headgate of Panel 81308 at Huayang Mine No. 2. Comprehensive monitoring of roof–floor convergence, rib deformation, and support resistance revealed the gob-side entry retaining deformation mechanisms with roof-cutting pressure relief; the results show that this retaining deformation exhibits the following three phases of characteristics: the rapid, decelerated, and stable stages. The average roof–floor convergence (607 mm) was significantly greater than the average rib deformation (170 mm), with floor heave accounting for 72.6% of total convergence. The coal pillar side showed dominant deformation in rib movements. The mining influence zones can be divided, based on their distances behind the working face, into strong disturbance zones (0–88 m), weak disturbance zones (88–142 m), and stabilized zones (>178 m). The cable bolt support system demonstrated advanced response characteristics. Compared with conventional gob-side entry retaining, the roof-cutting pressure relief technique altered stress transmission paths, significantly reduced roof load transfer efficiency, and effectively controlled roadway convergence, providing technical guidance for safe production in both this panel and mines with similar geological conditions. Full article
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13 pages, 2667 KiB  
Article
Research on Grouting Dynamic Monitoring Based on Borehole–Tunnel Joint Resistivity Method
by Cheng Wang, Lei Zhou, Liangjun Yan and Bofan Li
Appl. Sci. 2025, 15(11), 6038; https://doi.org/10.3390/app15116038 - 27 May 2025
Viewed by 409
Abstract
To address the challenge of dynamic monitoring during grouting operations in coal mine fault zones under pressurized mining, this study proposes the Borehole–Tunnel Joint Resistivity Method (BTJRM). By integrating three-dimensional (3D) electrode arrays in both tunnels and boreholes with 3D resistivity inversion technology, [...] Read more.
To address the challenge of dynamic monitoring during grouting operations in coal mine fault zones under pressurized mining, this study proposes the Borehole–Tunnel Joint Resistivity Method (BTJRM). By integrating three-dimensional (3D) electrode arrays in both tunnels and boreholes with 3D resistivity inversion technology, this approach enables fully automated underground data acquisition and real-time processing, facilitating comprehensive dynamic monitoring of grout propagation. A case study was conducted on a coal mine fault grouting project, where tunnel and borehole survey lines were deployed to construct a 3D cross-monitoring network, overcoming the limitations of traditional 2D data acquisition. Finite volume method and quasi-Gauss–Newton inversion algorithms were employed to analyze dynamic resistivity variations, enhancing spatial resolution for detailed characterization of grout migration. Key findings include: (1) Grout diffusion reduced resistivity by 10%, aligning with electrical response patterns during fracture-filling stages; (2) 3D inversion reveals that grout propagates along the principal stress axis, forming a “Y”-shaped low-resistivity anomaly zone that penetrates the fault structural block and extends into roadway areas. The maximum planar and vertical displacements of grout reach 100 m and 40 m, respectively. Thirty days post-grouting, resistivity recovers by up to 22%, reflecting the electrical signature of grout consolidation; (3) This method enables 3D reconstruction of grout diffusion pathways, extends the time window for early warning of water-conducting channel development, and enhances pre-warning capabilities for grout migration. It provides a robust framework for real-time sealing control of fault strata, offering a novel dynamic monitoring technology for mine water inrush prevention. The technology can provide reliable grouting evaluation for mine disaster control engineering. Full article
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18 pages, 14806 KiB  
Article
Cross-Section Shape and Asymmetric Support Technology of Steeply Inclined Thick Coal Seam Roadway
by Fan Li, Baisheng Zhang, Junqing Guo, Zetian Li, Yanwen Xie, Qi Xu and Dong Duan
Appl. Sci. 2025, 15(11), 5976; https://doi.org/10.3390/app15115976 - 26 May 2025
Viewed by 331
Abstract
The dip angle and thickness of coal seams are key geological determinants in mine system engineering. Roadways excavated in steeply inclined or thick coal seams typically exhibit significant deformation, with the combined geological configuration of steeply inclined thick seams thus presenting heightened support [...] Read more.
The dip angle and thickness of coal seams are key geological determinants in mine system engineering. Roadways excavated in steeply inclined or thick coal seams typically exhibit significant deformation, with the combined geological configuration of steeply inclined thick seams thus presenting heightened support demands. Therefore, taking the 1502 level roadway in the Dayuan Coal Industry—situated in a steeply inclined thick coal seam—as an engineering case, mechanical models of roadways with different cross-sectional shapes are established, and the deformation and failure mechanisms of surrounding rock under different coal seam dip angles are analyzed. Based on this analysis, an asymmetric support technology scheme is proposed, followed by surrounding rock deformation monitoring and a support effectiveness evaluation. Key findings include the following: (1) in steeply inclined thick coal seam roadways with different cross-sectional shapes, the stress distribution and plastic zone development of surrounding rock follow a descending sequence, inclined roof trapezoidal section > rectangular section > arched section. Among these, the arched section is identified as the optimal roadway cross-sectional shape for this engineering context. (2) The stress-concentration area in the arch roadway aligns with the inclined direction of the coal seam, forming asymmetric stress concentration patterns. Specifically, as the coal seam dip angle increases, stress increases at the arch shoulder of the upper sidewall and the wall foundation of the lower sidewall. Concurrently, such stress concentration induces shear failure in the surrounding rock, which serves as the primary mechanism causing asymmetric deformation and failure in steeply inclined thick coal seam roadways. (3) In the 1502 level roadway, the asymmetric support technology with dip-oriented reinforcement was implemented. Compared to the original support scheme, roof deformation and sidewall convergence decreased by 46.17% and 46.8%, respectively. The revealed failure mechanisms of steeply inclined thick coal seam roadways and the proposed asymmetric support technology provide technical and engineering references for roadway support in similar mining conditions. Full article
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16 pages, 5732 KiB  
Article
Research on the Deformation and Failure Mechanism of Flexible Formwork Walls in Gob-Side-Entry Retaining of Ultra-Long Isolated Mining Faces and Pressure Relief-Control Technology via Roof Cutting
by Heng Wang and Junqing Guo
Appl. Sci. 2025, 15(11), 5833; https://doi.org/10.3390/app15115833 - 22 May 2025
Viewed by 420
Abstract
To resolve the critical issues of severe deformation, structural failure, and maintenance difficulties in the advanced reuse zone of gob-side-entry retaining roadways under pillarless mining conditions in ultra-long fully mechanized top-coal caving isolated mining faces, this study proposes a surrounding rock control technology [...] Read more.
To resolve the critical issues of severe deformation, structural failure, and maintenance difficulties in the advanced reuse zone of gob-side-entry retaining roadways under pillarless mining conditions in ultra-long fully mechanized top-coal caving isolated mining faces, this study proposes a surrounding rock control technology incorporating pressure relief through roof cutting. Taking the 3203 ultra-long isolated mining face at Nanyang Coal Industry as the engineering case, an integrated methodology combining laboratory experiments, theoretical analysis, numerical simulations, and industrial-scale field trials was implemented. The deformation and failure mechanism of flexible formwork walls in gob-side-entry retaining and the fundamental principles of pressure relief via roof cutting were systematically examined. The vertical stress variations in the advanced reuse zone of the retained roadway before and after roof cutting were investigated, with specific focus on the strata pressure behavior of roadways and face-end hydraulic supports on both the wide coal-pillar side and the pillarless side following roof cutting. The key findings are as follows: ① Blast-induced roof cutting reduces the cantilever beam length adjacent to the flexible formwork wall, thereby decreasing the load per unit area on the flexible concrete wall. This reduction consequently alleviates lateral abutment stress and loading in the floor heave-affected zone, achieving effective control of roadway surrounding rock stability. ② Compared with non-roof cutting, the plastic zone damage area of surrounding rock in the gob-side entry retained by flexible formwork concrete wall is significantly reduced after roof cutting, and the vertical stress on the flexible formwork wall is also significantly decreased. ③ Distinct differences exist in the distribution patterns and magnitudes of working resistance for face-end hydraulic supports between the wide coal-pillar side and the pillarless gob-side-entry retaining side after roof cutting. As the interval resistance increases, the average working resistance of hydraulic supports on the wide pillar side demonstrates uniform distribution, whereas the pillarless side exhibits a declining frequency trend in average working resistance, with an average reduction of 30% compared to non-cutting conditions. ④ After roof cutting, the surrounding rock deformation control effectiveness of the track gateway on the gob-side-entry retaining side is comparable to that of the haulage gateway on the 50 m wide coal-pillar side, ensuring safe mining of the working face. Full article
(This article belongs to the Special Issue Advances in Green Coal Mining Technologies)
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18 pages, 11864 KiB  
Article
Characteristics of Mine Pressure Behavior and Zoned Support Technology for Advancing Working Face in Ultra-Close Coal Seams
by Qi Xu, Baisheng Zhang, Junqing Guo, Zetian Li, Taoyu Liu, Fan Li and Dong Duan
Energies 2025, 18(10), 2657; https://doi.org/10.3390/en18102657 - 21 May 2025
Viewed by 398
Abstract
To address the issues of severe surrounding-rock failure and ground support component failure in advancing working-face driving roadways (AWFDRs) in ultra-close coal seams, this study used the 5202 air-return roadway in Huaye Coal Mine as a case study and for engineering background. Numerical [...] Read more.
To address the issues of severe surrounding-rock failure and ground support component failure in advancing working-face driving roadways (AWFDRs) in ultra-close coal seams, this study used the 5202 air-return roadway in Huaye Coal Mine as a case study and for engineering background. Numerical simulation, theoretical analysis, and industrial application methods were adopted to analyze the laws of the dynamic evolution of vertical stress in such roadways. The mine pressure behaviors of AWFDRs in ultra-close coal seams were also clarified, thereby enabling the proposal of a solution; namely, zoned support technology. The results show that the 5202 air-return roadway, as an AWFDR in an ultra-close coal seam, exhibits five different characteristic behaviors of mine pressure zones during excavation. Zone 1 is influenced by the adjacent working-face mining under goaf; Zone 2 is influenced by the adjacent goaf lateral abutment stress under goaf; Zone 3 is influenced by the stress of the overlying solid coal; Zone 4 is influenced by the adjacent goaf lateral abutment stress under the overlying solid coal; and Zone 5 is influenced by stabilized stress under the overlying solid coal. The mine pressure behaviors of these zones were ranked, from most intense to weakest, as follows: Zone 3 > Zone 1 > Zone 4 > Zone 2 > Zone 5. Based on this, a basic support scheme was proposed, which involves using bolt–mesh–beam supports combined with shed supports under the goaf and bolt–mesh–beam supports combined with roof anchor cables under the overlying solid coal. Additionally, in Zones 1 and 3, roof anchor cables or rib anchor cables were supplemented as reinforcing supports, which were combined with the basic support scheme described above to form a zoned support scheme for the AWFDR. The analysis of mine pressure behavior and implementation of a zoned support scheme for AWFDRs in ultra-close coal seams provides technical and engineering references for roadway supports under similar mining conditions. Full article
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17 pages, 3425 KiB  
Article
Research on Fractional-Order Control of Anchor Drilling Machine Optimized by Intelligent Algorithms
by Jingkai Li, Jun Zhang, Jiaquan Xie, Wei Shi and Jianzhong Zhao
Appl. Sci. 2025, 15(10), 5656; https://doi.org/10.3390/app15105656 - 19 May 2025
Viewed by 449
Abstract
Anchor–bolt support operations are lengthy and conducted under harsh conditions, restricting the efficiency and safety of roadway excavation. To address these challenges, we developed an integrated solution combining mechanical structure optimization with control algorithms. Specifically, we designed a novel automated drilling system equipped [...] Read more.
Anchor–bolt support operations are lengthy and conducted under harsh conditions, restricting the efficiency and safety of roadway excavation. To address these challenges, we developed an integrated solution combining mechanical structure optimization with control algorithms. Specifically, we designed a novel automated drilling system equipped with a robotic manipulator and an anchor–bolt magazine to handle modular hollow self-drilling anchor bolts, enabling automated support operations. To achieve precise docking in unmanned conditions, we employed an inner-loop fractional-order proportional–integral–derivative (FOPID) controller optimized by an improved particle swarm optimization (ILPSO) algorithm. Additionally, robust control based on H∞ control theory was introduced to ensure reliable system performance under disturbances and model uncertainties. Simulation results indicate that the ILPSO-tuned FOPID controller significantly outperforms conventional controllers in dynamic response accuracy; frequency–domain analysis further confirms that the H∞ control approach enhances system stability. Collectively, these results provide a theoretical basis for advancing automated mining technologies. Full article
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17 pages, 9912 KiB  
Article
Research on Ground Directional Grouting Reinforcement Technology and Coupling Control of Fault Fracture Zone Through Rock Roadway
by Fuxing Xie, Zhixuan Zhang, Wen He and Dongdong Chen
Appl. Sci. 2025, 15(10), 5647; https://doi.org/10.3390/app15105647 - 19 May 2025
Viewed by 306
Abstract
The fault fracture zone has the characteristics of low strength and poor water resistance. These factors often lead to stress concentration and significant deformation during roadway excavation. In order to improve the anti-deformation ability and strength of the surrounding rock and reduce the [...] Read more.
The fault fracture zone has the characteristics of low strength and poor water resistance. These factors often lead to stress concentration and significant deformation during roadway excavation. In order to improve the anti-deformation ability and strength of the surrounding rock and reduce the support pressure, taking the roadway passing through the F2 fault in the Wugou coal mine as an example, the evolution characteristics of the surrounding rock of the roadway passing through the fault were studied using FLAC3D numerical simulation software, and the stress evolution law and failure characteristics of the surrounding rock in three stages of the roadway driving through the fault fracture zone were analyzed. The slurry diffusion characteristics under different grouting hole layouts were studied using COMSOL software, and the effectiveness of ground directional grouting (combined directional drilling technology with ground grouting technology) reinforcement technology was explored via similar simulation experiments. After the pre-grouting reinforcement of the surrounding rock by the ground directional hole in the field, the fault fracture zone was successfully excavated. The key technical system of the shield roadway passing through the fault based on the directional drilling and ground grouting technology was summarized and put forward. The three-hole drilling and the circumferential four-hole drilling layouts were used to realize the grouting in the fault fracture zone. Engineering practice shows that ground directional grouting has significant advantages and improves the mechanical properties of the broken weak surrounding rock. The deformation of the roadway roof is 128 mm, and the deformation of the two sides is controlled within 100 mm. This method greatly improves the stability of the roadway and has been verified by the field results. Full article
(This article belongs to the Section Earth Sciences)
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19 pages, 4593 KiB  
Article
Applications of Advanced Presplitting Blasting Technology in the Thick and Hard Roofs of an Extra-Thick Coal Seam
by Shouguo Wang, Kai Zhang, Bin Qiao, Shaoze Liu, Junpeng An, Yingming Li and Shunjie Huang
Processes 2025, 13(5), 1539; https://doi.org/10.3390/pr13051539 - 16 May 2025
Viewed by 335
Abstract
Based on the engineering conditions of the 1303 working face in Zhaoxian Coal Mine, this study investigates the characteristics of mine pressure behavior and the stress-relief mechanism of advanced presplit blasting in a working face with a thick and hard roof in an [...] Read more.
Based on the engineering conditions of the 1303 working face in Zhaoxian Coal Mine, this study investigates the characteristics of mine pressure behavior and the stress-relief mechanism of advanced presplit blasting in a working face with a thick and hard roof in an extra-thick coal seam. Through a combination of numerical simulations and field experiments, the effects of advanced presplit blasting on stress distribution, roadway stability, and microseismic activity are analyzed. Corresponding mitigation measures and optimization strategies are proposed. The results indicate that the primary cause of deformation in the gob-side roadway is the superposition of lateral abutment pressure from the goaf and the front abutment pressure of the advancing working face. Advanced presplit blasting effectively reduces the magnitude of front abutment stress, inhibits its transmission, decreases the hanging area of the goaf roof, and alleviates vertical stress on the roadway side adjacent to the goaf. Furthermore, both the daily average and peak microseismic energy levels decrease as the working face approaches the advanced blasting zone. The implementation of advanced presplit blasting technology in working faces with thick and hard roofs within extra-thick coal seams significantly mitigates rockburst hazards, enhances roadway stability, and improves overall mining safety. Full article
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