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Search Results (244)

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Keywords = residual resource recovery

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25 pages, 1438 KiB  
Article
Optimized Ultrasound-Assisted Extraction for Enhanced Recovery of Valuable Phenolic Compounds from Olive By-Products
by Xavier Expósito-Almellón, Álvaro Munguía-Ubierna, Carmen Duque-Soto, Isabel Borrás-Linares, Rosa Quirantes-Piné and Jesús Lozano-Sánchez
Antioxidants 2025, 14(8), 938; https://doi.org/10.3390/antiox14080938 - 30 Jul 2025
Viewed by 227
Abstract
The olive oil industry generates by-products like olive leaves and pomace, which are rich in bioactive compounds, especially polyphenols. This study applied a circular economy approach to valorize these residues using green ultrasound-assisted extraction (UAE) with GRAS solvents. Key parameters (solvent composition, ultrasound [...] Read more.
The olive oil industry generates by-products like olive leaves and pomace, which are rich in bioactive compounds, especially polyphenols. This study applied a circular economy approach to valorize these residues using green ultrasound-assisted extraction (UAE) with GRAS solvents. Key parameters (solvent composition, ultrasound amplitude, and specific energy) were optimized via Response Surface Methodology (RSM) to enhance polyphenol recovery and yield. Ethanol concentration proved to be the most influential factor. Optimal conditions for olive pomace were 100% ethanol, 46 μm amplitude, and 25 J∙mL−1 specific energy, while olive leaves required 72% ethanol with similar ultrasound settings. Under these conditions, extracts were prepared and analyzed using HPLC-ESI-QTOF-MS and DPPH assays. The optimized UAE process achieved yields of 15–20% in less than 5 min and under mild conditions. Optimal extracts showed high oleuropein content (6 mg/g in leaves, 5 mg/g in pomace), lower hydroxytyrosol levels, and minimal oxidized derivatives, suggesting reduced degradation compared to conventional methods. These findings demonstrate UAE’s effectiveness in recovering valuable phenolics from olive by-products, supporting sustainable and efficient resource use. Full article
(This article belongs to the Special Issue Bioactive Antioxidants from Agri-Food Wastes)
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14 pages, 1014 KiB  
Article
Bioenergy Production from Solid Fuel Conversion of Cattle Manure and Resource Utilization of the Combustion Residues
by Eunsung Lee, Junsoo Ha and Seongwook Oa
Processes 2025, 13(8), 2417; https://doi.org/10.3390/pr13082417 - 30 Jul 2025
Viewed by 199
Abstract
Cattle manure accounts for approximately one-third of the total livestock manure produced in the Republic of Korea and is typically composted. To elucidate its feasibility as a renewable resource, this study evaluated the conversion of cattle manure into a solid biofuel and the [...] Read more.
Cattle manure accounts for approximately one-third of the total livestock manure produced in the Republic of Korea and is typically composted. To elucidate its feasibility as a renewable resource, this study evaluated the conversion of cattle manure into a solid biofuel and the nutrient recovery potential of its combustion residues. Solid fuel was prepared from cattle manure collected in Gyeongsangbuk-do, Korea, and its fuel characteristics and ash composition were analyzed after combustion. Combustion tests conducted using a dedicated solid fuel boiler showed that an average lower heating value of 13.27 MJ/kg was achieved, meeting legal standards. Under optimized combustion, CO and NOx emissions (129.9 and 41.5 ppm) were below regulatory limits (200 and 90 ppm); PM was also within the 25 mg/Sm3 standard. The bottom ash contained high concentrations of P2O5 and K, and its heavy metal content was below the regulatory threshold, suggesting its potential reuse as a fertilizer material. Although the Zn concentration in the fly ash exceeded the standard, its quantity was negligible. Therefore, the solid fuel conversion of cattle manure can become a viable and environmentally sustainable solution for both bioenergy production and nutrient recycling, contributing to improved waste management in livestock operations. Full article
(This article belongs to the Section Environmental and Green Processes)
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16 pages, 3829 KiB  
Article
Process Development for Concentrating Valuable Metals Present in the Non-Valorized Solid Fractions from Urban Mining
by Nour-Eddine Menad and Alassane Traoré
Metals 2025, 15(8), 834; https://doi.org/10.3390/met15080834 (registering DOI) - 26 Jul 2025
Viewed by 218
Abstract
Global resource consumption continues to grow each year, exerting increasing pressure on their availability. This trend could lead to a shortage of raw materials in the coming years. Aware of the risks associated with this situation, the European Union has implemented policies and [...] Read more.
Global resource consumption continues to grow each year, exerting increasing pressure on their availability. This trend could lead to a shortage of raw materials in the coming years. Aware of the risks associated with this situation, the European Union has implemented policies and strategies aimed at diversifying its supply sources, including waste recycling. In this context, the present study was conducted with the objective of developing innovative processes to concentrate valuable metals present in the non-recovered fractions of waste electrical and electronic equipment (WEEE). Three types of samples were studied: washing table residues (WTRs), printed circuit boards (PCBs), and powders from cathode-ray tube screens (CRT powders). Several separation techniques, based on the physical properties of the elements, were implemented, including electrostatic separation, magnetic separation, and density and gravity-based separations. The results obtained are promising. For WTRs and PCBs, the recovery rates of targeted metals (Cu, Al, Pb, Zn, Sn) reached approximately 91% and 80%, respectively. In addition to these metals, other valuable metals, present in significant quantities, deserve further exploration. Regarding CRT powders, the performances are also encouraging, with recovery rates of 54.7% for zinc, 57.1% for yttrium, and approximately 71% for europium. Although these results are satisfactory, optimizations are possible to maximize the recovery of these critical elements. The techniques implemented have demonstrated their effectiveness in concentrating target metals in the treated fractions. These results confirm that recycling constitutes a viable alternative to address resource shortages and secure part of the supplies needed for the European Union’s industry. Full article
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24 pages, 5200 KiB  
Article
DRFAN: A Lightweight Hybrid Attention Network for High-Fidelity Image Super-Resolution in Visual Inspection Applications
by Ze-Long Li, Bai Jiang, Liang Xu, Zhe Lu, Zi-Teng Wang, Bin Liu, Si-Ye Jia, Hong-Dan Liu and Bing Li
Algorithms 2025, 18(8), 454; https://doi.org/10.3390/a18080454 - 22 Jul 2025
Viewed by 298
Abstract
Single-image super-resolution (SISR) plays a critical role in enhancing visual quality for real-world applications, including industrial inspection and embedded vision systems. While deep learning-based approaches have made significant progress in SR, existing lightweight SR models often fail to accurately reconstruct high-frequency textures, especially [...] Read more.
Single-image super-resolution (SISR) plays a critical role in enhancing visual quality for real-world applications, including industrial inspection and embedded vision systems. While deep learning-based approaches have made significant progress in SR, existing lightweight SR models often fail to accurately reconstruct high-frequency textures, especially under complex degradation scenarios, resulting in blurry edges and structural artifacts. To address this challenge, we propose a Dense Residual Fused Attention Network (DRFAN), a novel lightweight hybrid architecture designed to enhance high-frequency texture recovery in challenging degradation conditions. Moreover, by coupling convolutional layers and attention mechanisms through gated interaction modules, the DRFAN enhances local details and global dependencies with linear computational complexity, enabling the efficient utilization of multi-level spatial information while effectively alleviating the loss of high-frequency texture details. To evaluate its effectiveness, we conducted ×4 super-resolution experiments on five public benchmarks. The DRFAN achieves the best performance among all compared lightweight models. Visual comparisons show that the DRFAN restores more accurate geometric structures, with up to +1.2 dB/+0.0281 SSIM gain over SwinIR-S on Urban100 samples. Additionally, on a domain-specific rice grain dataset, the DRFAN outperforms SwinIR-S by +0.19 dB in PSNR and +0.0015 in SSIM, restoring clearer textures and grain boundaries essential for industrial quality inspection. The proposed method provides a compelling balance between model complexity and image reconstruction fidelity, making it well-suited for deployment in resource-constrained visual systems and industrial applications. Full article
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16 pages, 804 KiB  
Article
From Data Scarcity to Strategic Action: A Managerial Framework for Circular Economy Implementation in Mediterranean Small Towns
by Antonio Licastro, Carlotta D’Alessandro, Katarzyna Szopik-Depczyńska, Roberta Arbolino and Giuseppe Ioppolo
Sustainability 2025, 17(14), 6474; https://doi.org/10.3390/su17146474 - 15 Jul 2025
Viewed by 295
Abstract
Data scarcity hampers the implementation of circular economy (CE) in rural historical small towns (HSTs) where traditional agricultural practices persist outside formal monitoring systems. In this regard, this study proposes and tests an estimation framework to quantify agricultural waste flows and energy recovery [...] Read more.
Data scarcity hampers the implementation of circular economy (CE) in rural historical small towns (HSTs) where traditional agricultural practices persist outside formal monitoring systems. In this regard, this study proposes and tests an estimation framework to quantify agricultural waste flows and energy recovery potential. The methodology combines waste generation coefficients from peer-reviewed literature with administrative data to generate actionable CE assessments. Application to four Sicilian HSTs within the Local Action Group (LAG) “Terre dell’Etna e dell’Alcantara” exhibits substantial waste generation potential despite their small size. The agricultural enterprises generate an estimated 6930–7130 tons of annual agricultural waste under moderate production scenarios, comprising grape pomace (3250 tons), pruning residues (3030 tons), and mixed processing wastes (650–850 tons). The energy recovery potential ranges from 20–30 TJ through direct combustion to 4.9–8.1 TJ via anaerobic digestion. Sensitivity analysis indicates balanced contributions from all three key parameters (enterprise density, yields, and waste coefficients), each accounting for 31–35% of output variance. The framework provides resource-constrained municipalities with a cost-effective tool for preliminary CE assessment, enabling identification of priority interventions without expensive primary data collection. From a managerial perspective, local administrators can leverage this tool to transform routine administrative data into actionable CE strategies. Full article
(This article belongs to the Section Economic and Business Aspects of Sustainability)
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22 pages, 1279 KiB  
Review
State of the Art of Biomethane Production in the Mediterranean Region
by Antonio Comparetti, Salvatore Ciulla, Carlo Greco, Francesco Santoro and Santo Orlando
Agronomy 2025, 15(7), 1702; https://doi.org/10.3390/agronomy15071702 - 15 Jul 2025
Viewed by 374
Abstract
The Mediterranean region is increasingly confronted with intersecting environmental, agricultural, and socio-economic challenges, including biowaste accumulation, soil degradation, and high dependency on imported fossil fuels. Biomethane, a renewable substitute for natural gas, offers a strategic solution that aligns with the region’s need for [...] Read more.
The Mediterranean region is increasingly confronted with intersecting environmental, agricultural, and socio-economic challenges, including biowaste accumulation, soil degradation, and high dependency on imported fossil fuels. Biomethane, a renewable substitute for natural gas, offers a strategic solution that aligns with the region’s need for sustainable energy transition and circular resource management. This review examines the current state of biomethane production in the Mediterranean area, with a focus on anaerobic digestion (AD) technologies, feedstock availability, policy drivers, and integration into the circular bioeconomy (CBE) framework. Emphasis is placed on the valorisation of regionally abundant feedstocks such as olive pomace, citrus peel, grape marc, cactus pear (Opuntia ficus-indica) residues, livestock manure, and the Organic Fraction of Municipal Solid Waste (OFMSW). The multifunctionality of AD—producing renewable energy and nutrient-rich digestate—is highlighted for its dual role in reducing greenhouse gas (GHG) emissions and restoring soil health, especially in areas threatened by desertification such as Sicily (Italy), Spain, Malta, and Greece. The review also explores emerging innovations in biogas upgrading, nutrient recovery, and digital monitoring, along with the role of Renewable Energy Directive III (RED III) and national biomethane strategies in scaling up deployment. Case studies and decentralised implementation models underscore the socio-technical feasibility of biomethane systems across rural and insular territories. Despite significant potential, barriers such as feedstock variability, infrastructural gaps, and policy fragmentation remain. The paper concludes with a roadmap for research and policy to advance biomethane as a pillar of Mediterranean climate resilience, energy autonomy and sustainable agriculture within a circular bioeconomy paradigm. Full article
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23 pages, 6254 KiB  
Article
Cleaner Production of Metallurgical-Grade Iron from High-Iron Bauxite Residue via Smelting Reduction: Thermodynamic Control, Industrial Application Potential, and Slag Utilization Strategy
by Kun Wang, Ting-An Zhang, Zhi-He Dou, Yan Liu and Guo-Zhi Lv
Materials 2025, 18(14), 3288; https://doi.org/10.3390/ma18143288 - 11 Jul 2025
Viewed by 263
Abstract
Iron-rich bauxite residue (red mud) is a hazardous alkaline solid waste produced during the production of alumina from high-iron bauxite, which poses severe environmental challenges due to its massive stockpiling and limited utilization. In this study, metallic iron was recovered from high-iron red [...] Read more.
Iron-rich bauxite residue (red mud) is a hazardous alkaline solid waste produced during the production of alumina from high-iron bauxite, which poses severe environmental challenges due to its massive stockpiling and limited utilization. In this study, metallic iron was recovered from high-iron red mud using the smelting reduction process. Thermodynamic analysis results show that an increase in temperature and sodium oxide content, along with an appropriate mass ratio of Al2O3 to SiO2 (A/S) and mass ratio of CaO to SiO2 (C/S), contribute to the enhancement of the liquid phase mass fraction of the slag. During the smelting reduction process of high-iron red mud, iron recoveries for low-alkali high-iron red mud and high-alkali high-iron red mud under optimal conditions were 98.14% and 98.36%, respectively. The metal obtained through reduction meets the industrial standard for steel-making pig iron, which is also confirmed in the pilot-scale experiment. The smelting reduction process of high-iron red mud can be divided into two stages, where the reaction is predominantly governed by interfacial chemical reaction and diffusion control, respectively. The apparent activation energy of high-alkali high-iron red mud is lower than that observed for low-alkali high-iron red mud. The reduced slag can be used as a roadside stone material or cement clinker. This proposed method represents a sustainable process for the comprehensive utilization of high-iron red mud, which also promotes the minimization of red mud. Full article
(This article belongs to the Special Issue Advances in Efficient Utilization of Metallurgical Solid Waste)
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26 pages, 7085 KiB  
Review
Advances in Electrolytic Manganese Residue: Harmless Treatment and Comprehensive Utilization
by Weijian Yu, Xiaoya Li, Wenting Xu, Qingjun Guan, Fujia Zhou, Jiani Zhang, Li Wang, Yanxiu Wang and Honghu Tang
Separations 2025, 12(7), 180; https://doi.org/10.3390/separations12070180 - 7 Jul 2025
Viewed by 339
Abstract
Electrolytic manganese residue (EMR) is a byproduct of electrolytic manganese production, rich in soluble pollutants such as manganese and ammonia nitrogen. Traditional stockpiling methods result in contaminant leaching and water pollution, threatening ecosystems. Meanwhile, EMR has significant resource-recovery potential. This paper systematically reviews [...] Read more.
Electrolytic manganese residue (EMR) is a byproduct of electrolytic manganese production, rich in soluble pollutants such as manganese and ammonia nitrogen. Traditional stockpiling methods result in contaminant leaching and water pollution, threatening ecosystems. Meanwhile, EMR has significant resource-recovery potential. This paper systematically reviews the harmless process and resource technology of EMR, efficiency bottlenecks, and the current status of industrial applications. The mechanisms of chemical leaching, precipitation, solidification, roasting, electrochemistry, and microorganisms were analyzed. Among these, electrochemical purification stands out for its efficiency and environmental benefits, positioning it as a promising option for broad industrial use. The mechanisms of chemical leaching, precipitation, solidification, roasting, electrochemistry, and microorganisms were analyzed, revealing the complementarity between building materials and chemical materials (microcrystalline glass) in scale and high-value-added production. But the lack of impurity separation accuracy and market standards restricts its promotion. Finally, it proposes future directions for EMR resource utilization based on practical and economic considerations. Full article
(This article belongs to the Special Issue Solid Waste Recycling and Strategic Metal Extraction)
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29 pages, 2767 KiB  
Article
Closed-Loop Valorization of Annatto Seed Waste into Biochar: A Sustainable Platform for Phosphorus Adsorption and Safe Nutrient Recycling in Agro-Industries
by Diana Guaya, Camilo Piedra and Inmaculada Carmona
Molecules 2025, 30(13), 2842; https://doi.org/10.3390/molecules30132842 - 2 Jul 2025
Viewed by 443
Abstract
Valorizing agro-industrial waste into functional materials for environmental remediation and resource recovery is essential for advancing circular economy models. This study presents a novel closed-loop strategy to convert annatto (Bixa orellana) seed residues into biochar for phosphate recovery from aqueous solutions [...] Read more.
Valorizing agro-industrial waste into functional materials for environmental remediation and resource recovery is essential for advancing circular economy models. This study presents a novel closed-loop strategy to convert annatto (Bixa orellana) seed residues into biochar for phosphate recovery from aqueous solutions and real agro-industrial wastewater. A novel ternary modification with Fe, Zn, and Mn metals was applied to enhance the phosphate adsorption performance of the biochar. Materials were synthesized via pyrolysis at 600 °C and 700 °C, with ABC-M700 exhibiting the highest performance. Comprehensive characterization (FTIR, SEM–EDS, and XRF) confirmed the successful incorporation of metal (oxy)hydroxide functional groups, which facilitated phosphate binding. Adsorption studies revealed that ABC-M700 achieved a maximum phosphate removal capacity of 6.19 mg·g−1, representing a 955% increase compared to unmodified ABC-N700 (0.59 mg·g−1), and a 31% increase relative to ABC-M600 (4.73 mg·g−1). Physicochemical characterization indicated increased surface area, well-developed mesoporosity, and the formation of metal (oxy)hydroxide functionalities. ABC-M700 achieved a maximum adsorption capacity of 73.22 mg·g−1 and rapid kinetics, removing 95% of phosphate within 10 min and reaching equilibrium at 30 min. The material exhibited notable pH flexibility, with optimal performance in the range of pH 6–7. Performance evaluations using real wastewater from the same agro-industry confirmed its high selectivity, achieving 80% phosphate removal efficiency despite the presence of competing ions and organic matter. Phosphate fractionation revealed that 78% of adsorbed phosphate was retained in stable, metal-associated fractions. Although the material showed limited reusability, it holds potential for integration into nutrient recycling strategies as a slow-release fertilizer. These findings demonstrate a low-cost, waste-derived adsorbent with strong implications for circular economy applications and sustainable agro-industrial wastewater treatment. This study establishes a scalable model for agro-industries that not only reduces environmental impact but also addresses phosphorus scarcity and promotes resource-efficient waste management. Full article
(This article belongs to the Special Issue Porous Carbon Materials: Preparation and Application)
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22 pages, 2943 KiB  
Review
Cacao in the Circular Economy: A Review on Innovations from Its By-Products
by Liliana Esther Sotelo-Coronado, William Oviedo-Argumedo and Armando Alvis-Bermúdez
Processes 2025, 13(7), 2098; https://doi.org/10.3390/pr13072098 - 2 Jul 2025
Viewed by 650
Abstract
Cacao is a food of global interest. Currently, the industry primarily utilizes the seed, which represents between 21% and 23% of the total fruit weight. In 2023, global production reached 5.6 million tons of fermented dry cacao beans, while approximately 25.45 million tons [...] Read more.
Cacao is a food of global interest. Currently, the industry primarily utilizes the seed, which represents between 21% and 23% of the total fruit weight. In 2023, global production reached 5.6 million tons of fermented dry cacao beans, while approximately 25.45 million tons corresponded to cacao residues. The objective of this review was to compile and analyze alternatives for the utilization of cacao by-products. The methodology involved technological surveillance conducted in specialized databases between 2015 and 2025. Metadata were analyzed using VOSviewer software version 1.6.20. Priority was given to the most recent publications in high-impact indexed journals. Additionally, 284 patent documents were identified, from which 15 were selected for in-depth analysis. The reviewed articles and patents revealed a wide range of industrial applications for cacao by-products. Technologies including ultrasonic and microwave-assisted extraction, phenolic microencapsulation, cellulose nanocrystal isolation and targeted microbial fermentations maximize the recovery of polyphenols and antioxidants, optimize the production of high-value bioproducts such as citric acid and ethanol, and yield biodegradable precursors for packaging and bioplastics. The valorization of lignocellulosic by-products reduces pollutant discharge and waste management costs, enhances economic viability across the cacao value chain, and broadens functional applications in the food industry. Moreover, these integrated processes underpin circular economy frameworks by converting residues into feedstocks, thereby promoting sustainable development in producer communities and mitigating environmental impact. Collectively, they constitute a robust platform for the comprehensive utilization of cacao residues, fully aligned with bioeconomy objectives and responsible resource stewardship. Full article
(This article belongs to the Section Environmental and Green Processes)
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23 pages, 4984 KiB  
Article
Design and Experiment of the Belt-Tooth Residual Film Recovery Machine
by Zebin Gao, Xinlei Zhang, Jiaxi Zhang, Yichao Wang, Jinming Li, Shilong Shen, Wenhao Dong and Xiaoxuan Wang
Agriculture 2025, 15(13), 1422; https://doi.org/10.3390/agriculture15131422 - 30 Jun 2025
Viewed by 280
Abstract
To address poor film pickup, incomplete soil–film separation, and high soil content in conventional residual film recovery machines, this study designed a belt-tooth type residual film recovery machine. Its core component integrates flexible belts with nail-teeth, providing both overload protection and efficient conveying. [...] Read more.
To address poor film pickup, incomplete soil–film separation, and high soil content in conventional residual film recovery machines, this study designed a belt-tooth type residual film recovery machine. Its core component integrates flexible belts with nail-teeth, providing both overload protection and efficient conveying. EDEM simulations compared film pickup performance across tooth profiles, identifying an optimal structure. Based on the kinematics and mechanical properties of residual film, a film removal mechanism and packing device were designed, incorporating partitioned packing belts to reduce soil content rate in the collected film. Using Box–Behnken experimental design, response surface methodology analyzed the effects of machine forward speed, film-lifting tooth penetration depth, and pickup belt inclination angle. Key findings show: forward speed, belt angle, and tooth depth (descending order) primarily influence recovery rate; while tooth depth, belt angle, and forward speed primarily affect soil content rate. Multi-objective optimization in Design-Expert determined optimal parameters: 5.2 km/h speed, 44 mm tooth depth, and 75° belt angle. Field validation achieved a 90.15% recovery rate and 5.86% soil content rate. Relative errors below 2.73% confirmed the regression model’s reliability. Compared with common models, the recovery rate has increased slightly, while the soil content rate has decreased by more than 4%, meeting the technical requirements for resource recovery of residual plastic film. Full article
(This article belongs to the Section Agricultural Technology)
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32 pages, 1967 KiB  
Review
Energy Valorization and Resource Recovery from Municipal Sewage Sludge: Evolution, Recent Advances, and Future Prospects
by Pietro Romano, Adriana Zuffranieri and Gabriele Di Giacomo
Energies 2025, 18(13), 3442; https://doi.org/10.3390/en18133442 - 30 Jun 2025
Viewed by 487
Abstract
Municipal sewage sludge, a by-product of urban wastewater treatment, is increasingly recognized to be a strategic resource rather than a disposal burden. Traditional management practices, such as landfilling, incineration, and land application, are facing growing limitations due to environmental risks, regulatory pressures, and [...] Read more.
Municipal sewage sludge, a by-product of urban wastewater treatment, is increasingly recognized to be a strategic resource rather than a disposal burden. Traditional management practices, such as landfilling, incineration, and land application, are facing growing limitations due to environmental risks, regulatory pressures, and the underuse of the sludge’s energy and nutrient potential. This review examines the evolution of sludge management, focusing on technologies that enable energy recovery and resource valorization. The transition from linear treatment systems toward integrated biorefineries is underway, combining biological, thermal, and chemical processes. Anaerobic digestion remains the most widely used energy-positive method, but it is significantly improved by processes such as thermal hydrolysis, hydrothermal carbonization, and wet oxidation. Among these, hydrothermal carbonization stands out for its scalability, energy efficiency, and phosphorus-rich hydrochar production, although implementation barriers remain. Economic feasibility is highly context-dependent, being shaped by capital costs, energy prices, product markets, and policy incentives. This review identifies key gaps, including the need for standardized treatment models, decentralized processing hubs, and safe residual management. Supportive regulation and economic instruments will be essential to facilitate widespread adoption. In conclusion, sustainable sludge management depends on modular, integrated systems that recover energy and nutrients while meeting environmental standards. A coordinated approach across technology, policy, and economics is vital to unlock the full value of this critical waste stream. Full article
(This article belongs to the Section B: Energy and Environment)
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20 pages, 4236 KiB  
Article
Valorisation of Red Gypsum Waste in Polypropylene Composites for Agricultural Applications
by Chiara Pedrotti, Damiano Rossi, Marco Sandroni, Irene Anguillesi, Chiara Riccardi, Pietro Leandri, Miriam Cappello, Sara Filippi, Patrizia Cinelli, Massimo Losa and Maurizia Seggiani
Polymers 2025, 17(13), 1821; https://doi.org/10.3390/polym17131821 - 30 Jun 2025
Viewed by 334
Abstract
This study investigates the industrial potential of red gypsum (RG), a major by-product of titanium dioxide (TiO2) production, for the development of thermoplastic polypropylene (PP)-based composites via melt extrusion, targeting agricultural applications. Prior to compounding, RG was thermally treated at approximately [...] Read more.
This study investigates the industrial potential of red gypsum (RG), a major by-product of titanium dioxide (TiO2) production, for the development of thermoplastic polypropylene (PP)-based composites via melt extrusion, targeting agricultural applications. Prior to compounding, RG was thermally treated at approximately 200 °C to remove residual moisture and chemically bound water, resulting in its anhydrous form (CaSO4). PP/RG composites were then formulated with RG loadings up to 20 wt.%, employing stearic acid (SA) as a compatibilizer. The resulting materials were thoroughly characterized and successfully processed through industrial-scale injection molding up to 250 °C. Morphological and FTIR analyses confirmed the role of SA in enhancing both filler dispersion and interfacial adhesion between RG and the PP matrix. SEM images revealed finer and more uniformly distributed RG particles, resulting in a reduced loss of ductility and elongation at break typically associated with filler addition. Specifically, the Young’s Modulus increased from 1.62 GPa (neat PP) up to 3.21 GPa with 20 wt.% RG and 0.6 wt.% SA. The addition of 0.6 wt.% SA also helped limit the reduction in stress at break from 46.68 MPa (neat PP) to 34.05 MPa and similarly mitigated the decrease in Charpy impact energy, which declined slightly from 2.66 kJ/m2 (neat PP) to 2.24 kJ/m2 for composites containing 20 wt.% RG. Preliminary phytotoxicity was assessed using germination tests on Lepidium sativum L. seeds. Eluates from both untreated and SA-treated RG powders resulted in germination indices below 80%, indicating phytotoxicity likely due to high sulfate ion concentrations. In contrast, eluates from composite pellets exhibited germination indices equal to or exceeding 100%, demonstrating the absence of phytotoxic effects. These results highlight the suitability of the developed composites for applications in floriculture and horticulture. The optimized composite pellets were successfully processed via injection molding to manufacture plant pots, which exhibited a dark brown coloration, confirming the effective pigmenting function of RG. These results demonstrate the potential of red gypsum to serve both as a functional filler and pigment in PP composites, providing a sustainable alternative to iron oxide pigments and promoting the valorization of industrial waste through resource recovery. Full article
(This article belongs to the Section Polymer Composites and Nanocomposites)
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17 pages, 2251 KiB  
Article
Research on Preparation of Silicon–Manganese Organic Composite Fertilizer Using the Electrolytic Manganese Residue
by Xuli Li, Jirong Lan, Yong Zhang, Pei Chen, Siyu Ding, Miaomiao Nie and Shefeng Li
Materials 2025, 18(13), 3045; https://doi.org/10.3390/ma18133045 - 26 Jun 2025
Viewed by 383
Abstract
Electrolytic manganese residue (EMR), an acidic by-product from manganese production, presents dual challenges of environmental pollution and resource waste. This study developed a silicon–manganese organic compound fertilizer (SMOCF) via the aerobic fermentation of EMR supplemented with bagasse, molasses, and activated sludge. The physicochemical [...] Read more.
Electrolytic manganese residue (EMR), an acidic by-product from manganese production, presents dual challenges of environmental pollution and resource waste. This study developed a silicon–manganese organic compound fertilizer (SMOCF) via the aerobic fermentation of EMR supplemented with bagasse, molasses, and activated sludge. The physicochemical analysis revealed that the EMR’s composition was dominated by silicon (7.1% active Si), calcium, sulfur, and trace elements. Critical parameters during composting—including water-soluble Mn (1.48%), organic matter (8.05%), pH (7.4), moisture (20.28%), and germination index (GI = 87.78%)—met organic fertilizer standards, with the GI exceeding the phytotoxicity threshold (80%). The final SMOCF exhibited favorable agronomic properties: neutral pH, earthy texture, and essential macronutrients (1.36% K, 1.11% N, 0.48% P). Heavy metals (As, Cd, Cr, Pb) in the SMOCF predominantly existed in stable residual forms, with total concentrations complying with China’s organic fertilizer regulations (GB/T 32951-2016). The ecological risk assessment confirmed a minimal mobilization potential (risk assessment code < 5%), ensuring environmental safety. This work demonstrates a circular economy strategy to repurpose hazardous EMRs into agriculturally viable fertilizers, achieving simultaneous pollution mitigation and resource recovery. The optimized SMOCF meets quality benchmarks for organic fertilizers while addressing heavy metal concerns, providing a scalable solution for industrial EMR valorization. Further studies should validate the field performance and long-term ecological impacts to facilitate practical implementation. Full article
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24 pages, 11727 KiB  
Article
Experimental Evaluation of Residual Oil Saturation in Solvent-Assisted SAGD Using Single-Component Solvents
by Fernando Rengifo Barbosa, Amin Kordestany and Brij Maini
Energies 2025, 18(13), 3362; https://doi.org/10.3390/en18133362 - 26 Jun 2025
Viewed by 312
Abstract
The massive heavy oil reserves in the Athabasca region of northern Alberta depend on steam-assisted gravity drainage (SAGD) for their economic exploitation. Even though SAGD has been successful in highly viscous oil recovery, it is still a costly technology because of the large [...] Read more.
The massive heavy oil reserves in the Athabasca region of northern Alberta depend on steam-assisted gravity drainage (SAGD) for their economic exploitation. Even though SAGD has been successful in highly viscous oil recovery, it is still a costly technology because of the large energy input requirement. Large water and natural gas quantities needed for steam generation imply sizable greenhouse gas (GHG) emissions and extensive post-production water treatment. Several methods to make SAGD more energy-efficient and environmentally sustainable have been attempted. Their main goal is to reduce steam consumption whilst maintaining favourable oil production rates and ultimate oil recovery. Oil saturation within the steam chamber plays a critical role in determining both the economic viability and resource efficiency of SAGD operations. However, accurately quantifying the residual oil saturation left behind by SAGD remains a challenge. In this experimental research, sand pack Expanding Solvent SAGD (ES-SAGD) coinjection experiments are reported in which Pentane -C5H12, and Hexane -C6H14 were utilised as an additive to steam to produce Long Lake bitumen. Each solvent is assessed at three different constant concentrations through time using experiments simulating SAGD to quantify their impact. The benefits of single-component solvent coinjection gradually diminish as the SAGD process approaches its later stages. ES-SAGD pentane coinjection offers a smaller improvement in recovery factor (RF) (4% approx.) compared to hexane (8% approx.). Between these two single-component solvents, 15 vol% hexane offered the fastest recovery. The obtained data in this research provided compelling evidence that the coinjection of solvent under carefully controlled operating conditions, reduced overall steam requirement, energy consumption, and residual oil saturation allowing proper adjustment of oil and water relative permeability curve endpoints for field pilot reservoir simulations. Full article
(This article belongs to the Special Issue Enhanced Oil Recovery: Numerical Simulation and Deep Machine Learning)
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