Search Results (31)

This article presents a technology for the physical recycling of printed circuit boards (PCBs) that is consistent with the principles of circular economy and sustainable production. A life cycle assessment (LCA) was performed for PCB recycling using shredding, grinding, and physical and physicochemical processes such as electrostatic separation, gravity separation, and flotation for the separation of metals and plastics. Based on this assessment and the selectivity criterion, electrostatic separation was found to be the best separation method, followed by shredding and cryogenic grinding. For this option, the yield of metals and plastics was 25.1% and 72.5% of feed, respectively, while the yield of the middling’s product (mixture of metals and plastics) was only 2.4%. Furthermore, the financial benefits of recycling, including economics of the business case and the environmental benefits are presented. The possibility of using non-metallic fraction (plastic) generated during recycling as an additive in the production of composite materials was also assessed. The results suggest that low filler contents (2.5–5%) provide a compromise between maintaining mechanical performance and improving hardness and tribological properties. Physical recycling technology is a pretreatment method for WPCB, complementing conventional chemical recycling methods. The global warming potential for the entire physical and chemical process is then lowered by about 70%, due to the smaller mass of input material going to the downstream metallurgical processes. Full article

Waste printed circuit boards (WPCBs) account for approximately 3%–6% of electrical and electronic equipment (WEEE) and contain high concentrations of valuable metals such as copper, often at levels higher than those in natural ores. Consequently, WPCB recycling represents an important opportunity for resource recovery through urban mining and supports the transition toward a circular economy. This study investigates the application of a Falcon centrifugal concentrator for the gravity separation of metallic and non-metallic fractions from WPCBs, with a focus on fine particles below 300 μm. Despite its potential, this method has received little attention, particularly in research. Optimal operating conditions were identified as 80 Hz rotation frequency and 1 LPM water flow rate for particles −100 μm, and 30 Hz rotation frequency and 3 LPM water flow rate for particles in the −300 + 100 μm range. Under these conditions, copper recovery reached 98.25% with Cu content of 10.34% for the coarse fraction and 95.97% with Cu content of 4.47% for the fine fraction after a cleaner stage. The results demonstrate that Falcon gravity concentration is an efficient technique for recovering fine metallic particles and outperforms the multi-gravity separator (MGS). A sustainable beneficiation flowsheet is proposed to enhance metal recovery and reduce environmental impacts. Full article

Variability in life cycle assessment (LCA) results for metal recycling technologies arises from multiple sources, including allocation methods, recycling route, regionality of impacts, and type of waste treated. Among these factors, waste composition is particularly critical, as it directly influences process performance by affecting auxiliary material consumption and emissions. This work investigates four waste categories: metals from incineration bottom ash (MBA), waste-printed circuit boards (WPCBs), industrial waste from gold refining (GRA), and spent automotive and industrial catalysts (SCs). The Climate Change (CC) for 1000 kg of waste was estimated at 3251 × 10³ kg CO₂eq for WPCBs, 3923 × 10³ kg CO₂eq for MBA, 1569 × 10³ kg CO₂eq for GRA, and 2101 × 10³ kg CO₂eq for SCs. A sensitivity analysis was performed to assess the influence of allocation methods on results for 1 kg of recycled metal. The highest variability in CC across waste categories was observed for gold (up to 8477%) with the black-box economic allocation method, while different allocation methods reached 21,700% for WPCBs. These results highlight the strong influence of methodological choices and waste characteristics, emphasizing the need for transparent and consistent LCA reporting. Full article

Waste printed circuit boards (WPCBs) contain valuable metals such as gold, palladium, and silver, which are typically recovered through non-ferrous metal smelting. Currently, WPCBs are manually classified by workers, who visually compare board colors and component layouts with previously processed boards. This approach is time-consuming and prone to human error. To address these limitations, we propose an image-based algorithm for automated WPCB similarity assessment. The method extracts visual features from board images and computes similarity scores, incorporating classification strategies based on board-specific characteristics. Key features identified as effective for similarity evaluation include the hue value, coefficient of variation in terminal regions, number of line elements in terminal regions, structural complexity, and number of integrated circuits. Weighted feature contributions further improve accuracy. Our experimental results demonstrate that the proposed approach achieves 88.0% accuracy for the targeted PCB types, outperforming a comparative self-supervised contrastive learning method. This image-driven solution can significantly streamline WPCB recycling by reducing reliance on manual inspection and improving operational efficiency. Full article

Waste printed circuit boards (WPCBs) are one of the fastest-growing waste streams and pose a significant environmental challenge while also representing a valuable secondary resource due to their rich metal content, particularly copper (Cu). Since effective recovery of metals requires mechanical pre-treatment and advanced characterization, WPCB boards were subjected to size reduction and then characterized through X-ray fluorescence (XRF), inductively coupled plasma optical emission spectroscopy (ICP-OES), scanning electron microscopy (SEM-EDS), and mineral liberation analysis (MLA). Results indicated that copper is predominantly found in coarser particle sizes due to its ductility, while glass fibers and ceramics dominate finer fractions. Liberation studies revealed that Cu is essentially free in fine particles (<100 μm) but tends to remain locked in coarser fractions. Based on these results, gravity separation methods were employed to concentrate the copper: coarse particles (>300 μm) were treated on a shaking table, achieving a Cu recovery of 95%, while fine particles (<300 μm) were processed using a multi-gravity separator (MGS), with recoveries of 94% for 100 × 300 μm and 81.5% for <100 μm size fractions. This study presents a gravity-based separation strategy that combines shaking tables and MGS to optimize Cu recovery from automotive WPCBs. To the authors’ knowledge, the MGS application for WPCBs has received little attention, despite its strong potential for separating this type of waste. The proposed methodology enhances the concentration and purity of the metallic fraction (in this case, Cu), especially in fine particles, which are challenging to work with, while reducing environmental impacts through minimal chemical use, thereby contributing to sustainable e-waste recycling. Full article

The rapid advancement of technology has led to a substantial increase in Waste Electrical and Electronic Equipment (WEEE), which poses significant environmental threats and increases pressure on the planet’s limited natural resources. In response, Artificial Intelligence (AI) has emerged as a key enabler of the Circular Economy (CE), particularly in improving the speed and precision of waste sorting through machine learning and computer vision techniques. Despite this progress, to our knowledge, no comprehensive, systematic review has focused specifically on the role of AI in disassembling and recycling Waste-Printed Circuit Boards (WPCBs). This paper addresses this gap by systematically reviewing recent advancements in AI-driven disassembly and sorting approaches with a focus on machine learning and vision-based methodologies. The review is structured around three areas: (1) the availability and use of datasets for AI-based WPCB recycling; (2) state-of-the-art techniques for selective disassembly and component recognition to enable fast WPCB recycling; and (3) key challenges and possible solutions aimed at enhancing the recovery of critical raw materials (CRMs) from WPCBs. Full article

Next-generation recycling technologies must be urgently innovated to tackle huge volumes of spent batteries, photovoltaic panels or printed circuit boards (WPCBs). Current e-waste recycling industrial technology is dominated by traditional recycling technologies. Herein, ionic liquids (ILs), deep eutectic solvents (DESs) and promising oxidizing additives that can overcome some traditional recycling methods of metal ions from e-waste, used in our works from last year, are presented. The unique chemical environments of ILs and DESs, with the application of low-temperature extraction procedures, are important environmental aspects known as “Green Methods”. A closed-loop system for recycling zinc and manganese from the “black mass” (BM) of waste, Zn-MnO₂ batteries, is presented. The leaching process achieves a high efficiency and distribution ratio using the composition of two solvents (Cyanex 272 + diethyl phosphite (DPh)) for Zn(II) extraction. High extraction efficiency with 100% zinc and manganese recovery is also achieved using DESs (cholinum chloride/lactic acid, 1:2, DES 1, and cholinum chloride/malonic acid, 1:1, DES 2). New, greener recycling approaches to metal extraction from the BM of spent Li-ion batteries are presented with ILs ([N_8,8,8,1][Cl], (Aliquat 336), [P_6,6,6,14][Cl], [P_6,6,6,14][SCN] and [Benzet][TCM]) eight DESs, Cyanex 272 and D2EHPA. A high extraction efficiency of Li(I) (41–92 wt%) and Ni(II) (37–52 wt%) using (Cyanex 272 + DPh) is obtained. The recovery of Ni(II) and Cd(II) from the BM of spent Ni-Cd batteries is also demonstrated. The extraction efficiency of DES 1 and DES 2, contrary to ILs ([P_6,6,6,14][Cl] and [P_6,6,6,14][SCN]), is at the level of 30 wt% for Ni(II) and 100 wt% for Cd(II). In this mini-review, the option to use ILs, DESs and Cyanex 272 for the recovery of valuable metals from end-of-life WPCBs is presented. Next-generation recycling technologies, in contrast to the extraction of metals from acidic leachate preceded by thermal pre-treatment or from solid material only after thermal pre-treatment, have been developed with ILs and DESs using the ABS method, as well as Cyanex 272 (only after the thermal pre-treatment of WPCBs), with a process efficiency of 60–100 wt%. In this process, four new ILs are used: didecyldimethylammonium propionate, [N_10,10,1,1][C₂H₅COO], didecylmethylammonium hydrogen sulphate, [N_10,10,1,H][HSO₄], didecyldimethylammonium dihydrogen phosphate, [N_10,10,1,1][H₂PO₄], and tetrabutylphosphonium dihydrogen phosphate, [P_4,4,4,4][H₂PO₄]. The extraction of Cu(II), Ag(I) and other metals such as Al(III), Fe(II) and Zn(II) from solid WPCBs is demonstrated. Various additives are used during the extraction processes. The Analyst 800 atomic absorption spectrometer (FAAS) is used for the determination of metal content in the solid BM. The ICP-OES method is used for metal analysis. The obtained results describe the possible application of ILs and DESs as environmental media for upcycling spent electronic wastes. Full article

The ever-growing volume of global electronic waste (e-waste) poses significant environmental and health challenges. Printed circuit boards (PCBs), which form the core of most electronic devices, contain valuable metals as well as hazardous materials. The efficient disassembly and recycling of e-waste is critical for both economic and environmental sustainability. The traditional manual disassembly methods are time-consuming, labor-intensive, and often hazardous. The integration of edge computing and the Internet of Things (IoT) provides a novel approach to automating the disassembly process, potentially transforming the way e-waste is managed. Automated disassembly of WPCBs involves the use of advanced technologies, specifically edge computing and the IoT, to streamline the recycling process. This strategy aims to improve the efficiency and sustainability of e-waste management by leveraging real-time data analytics and intelligent decision-making at the edge of the network. This paper explores the application of edge computing and the IoT in the automated disassembly of WPCBs, discussing the technological framework, benefits, challenges, and future prospects. The experimental results show that the YOLOv10 model achieves 99.9% average precision (AP), enabling accurate real-time detection of electronic components, which greatly facilitates the automated disassembly process. Full article

Waste printed circuit boards (WPCBs) hold great recycling value, but improper recycling can lead to environmental issues. This study combines pyrolysis and microwave technologies, leveraging the unique phenomenon where metal materials tend to “spark” in a microwave field, to develop a microwave pyrolysis process for WPCBs that incorporates metal fillers. The research analyzes the effects of microwave power, metal filler addition, and pyrolysis time on the efficiency of microwave pyrolysis. It explores the mechanisms of microwave pyrolysis and the pathways of pyrolysis product formation, and the kinetics of the pyrolysis reaction of WPCBs. The results indicate that microwave-assisted pyrolysis greatly improves efficiency. Within the experimental range, the optimal conditions are found to be a microwave power of 1600–1800 W, a metal filler addition of 10%, and a pyrolysis time of 10 min. Under these conditions, the yield of pyrolysis liquid was 12.8%, with approximately 5–12 different components, while the yield of pyrolysis gas was 12.7–13.4%, with about 9–11 different components. Compared to conventional pyrolysis products, the liquid products from microwave pyrolysis are simpler and more advantageous for resource utilization. Theoretical calculations show that the average activation energy for the microwave pyrolysis process is 81.05 kJ/mol, with an average reaction order of 0.93, which is greatly better than the 147.75 kJ/mol of the conventional pyrolysis process. Full article

This study presents a hydrometallurgical process for the leaching and recovery of tin from waste-printed circuit boards (wPCBs). The process aims to separate and recover tin from filter dust produced during the crushing of wPCBs in a recycling facility. The separation of the metallic and non-metallic fractions was carried out by gravimetric separation. The metallic fraction consisted mainly of Cu (23.8%), Fe (17.8%), Sn (12.7%), Pb (6.3%), and Zn (3.4%). During the leaching tests, the effects of (a) HCl concentration (2, 4, 6 M), (b) pulp density (0.1, 0.2, 0.3 g/mL), and (c) the addition of NaCl (no addition, 1 M, 3 M) were investigated. All tests were conducted at an ambient temperature without agitation. A leaching efficiency of 78.2% was obtained during leaching with 6 M HCl and 0.3 g/mL pulp density, while 94.8% of tin was leached under the same conditions with the addition of 3 M NaCl. Tin was recovered from the pregnant solution by addition of 2 M NaOH at pH = 3.0, with an efficiency of 97.4%. The precipitate, despite being amorphous, was easily filtered and it consisted of 64.7% Sn and less than 2% of impurities. The proposed process consists of a leaching stage with 6 M HCl, 3 M NaCl, 0.3 g/mL pulp density, and a contact time of 24 h, and a recovery stage by chemical precipitation at pH = 3.0. The total tin recovery of the suggested process was 92.3%. Full article

Deep and efficient debromination is a critical step in achieving environmentally friendly recycling and ensuring the sustainability of waste-printed circuit boards (WPCBs) because of their high toxicity and carcinogenicity. To this end, this study used a copper–iron (Cu/Fe) bimetal as a debromination agent to remove bromides from WPCBs using in situ catalytic pyrolysis technology. The results show that the maximum debromination efficiency was 97.14% under the following conditions: a Cu mole ratio of 0.20 (Cu/Fe-0.20), a Cu/Fe-0.20 dosage of 0.4, a pyrolysis temperature of 600 °C, and a retention time of 10 min. The main bromine species in pyrolysis oil and gas were bromophenol, bromomethane, HBr, and Br₂. The conversion of bromine species and the debromination of the Cu/Fe-0.20 bimetal were analyzed in real time using a thermogravimetry-coupled Fourier transform infrared and mass spectrometer (TG-FTIR-MS). Using the Cu/Fe bimetal synergistic effect, we determined that the debromination mechanism could be used for bromide conversion and fixing. The Cu in the Cu/Fe-0.20 transformed the organic Br (bromophenol and bromomethane) into inorganic Br (HBr and Br₂) by providing empty orbitals for lone pairs of electrons. Then, the generated HBr and Br₂ reacted with Fe in the Cu/Fe-0.20 and were fixed in pyrolysis residue. This study provides theoretical support and a practical method for WPCB deep debromination and recycling. Full article

The recycling of metals from waste printed circuit boards (WPCBs) has been presented as a solid–liquid extraction process using two deep eutectic solvents (DESs) and four ionic liquids (ILs). The extraction and separation of Cu(II), Ag(I), and other metals, such as Al(III), Fe(II), and Zn(II), from the solid WPCBs (after the physical, mechanical, and thermal pre-treatments) with different solvents are demonstrated. Two popular DESs were used to recover valuable metal ions: (1) choline chloride + malonic acid, 1:1, and (2) choline chloride + ethylene glycol, 1:2. The extraction efficiencies of DES 1 after two extraction and two stripping stages were only 15.7 wt% for Cu(II) and 17.6 wt% for Ag(I). The obtained results were compared with those obtained with four newly synthetized ILs as follows: didecyldimethylammonium propionate ([N_10,10,1,1][C₂H₅COO]), didecylmethylammonium hydrogen sulphate ([N_10,10,1,H][HSO₄]), didecyldimethylammonium dihydrogen phosphate ([N_10,10,1,1][H₂PO₄]), and tetrabutylphosphonium dihydrogen phosphate ([P_4,4,4,4][H₂PO₄]). Various additives, such as didecyldimethyl ammonium chloride surfactant, DDACl; hydrogen peroxide, H₂O₂; trichloroisocyanuric acid, TCCA; and glycine or pentapotassium bis(peroxymonosulphate) bis(sulphate), PHM, were used with ILs during the extraction process. The solvent concentration, quantity of additivities, extraction temperature, pH, and solid/liquid, as well as organic/water ratios, and the selectivity and distribution ratios were described for all of the systems. The utilization of DESs and the new ILs with different additives presented in this work can serve as potential alternative extractants. This will help to compare these extractants, additives, extraction efficiency, temperature, and time of extraction with those of others with different formulas and procedures. The metal ion content in aqueous and stripped organic solutions was determined by the ICP-MS or ICP-OES methods. The obtained results all show that solvent extraction can successfully replace traditional hydrometallurgical and pyrometallurgical methods in new technologies for the extraction of metal ions from a secondary electronic waste, WPCBs. Full article

Electronic waste (e-waste) is one of the fastest-growing waste streams in the world and Europe is classified as the first producer in terms of per capita amount. To reduce the environmental impact of e-waste, it is important to recycle it. This work shows the possibility of reusing glassy substrates, derived from the MW-assisted acidic leaching of Waste Printed Circuit Boards (WPCBs), as an adsorbent material. The results revealed an excellent adsorption capability against methylene blue (MB; aqueous solutions in the concentration range 10⁻⁵ M–2 × 10⁻⁵ M, at pH = 7.5). Comparisons were performed with reference samples such as activated carbons (ACs), the adsorbent mostly used at the industrial level; untreated PCB samples; and ground glass slides. The obtained results show that MW-treated WPCB powder outperformed both ground glass and ground untreated PCBs in MB adsorption, almost matching AC adsorption. The use of this new adsorbent obtained through the valorization of e-waste offers advantages not only in terms of cost but also in terms of environmental sustainability. Full article

The exponential growth of electronic waste (e-waste) has raised significant environmental concerns, with projections indicating a surge to 74.7 million metric tons of e-waste generated by 2030. Waste printed circuit boards (WPCBs), constituting approximately 10% of all e-waste, are particularly intriguing due to their high content of valuable metals and rare earth elements. However, the presence of hazardous elements necessitates sustainable recycling strategies. This review explores innovative approaches to sustainable metal nanoparticle synthesis from WPCBs. Efficient metal recovery from WPCBs begins with disassembly and the utilization of advanced equipment for optimal separation. Various pretreatment techniques, including selective leaching and magnetic separation, enhance metal recovery efficiency. Green recovery systems such as biohydrometallurgy offer eco-friendly alternatives, with high selectivity. Converting metal ions into nanoparticles involves concentration and transformation methods like chemical precipitation, electrowinning, and dialysis. These methods are vital for transforming recovered metal ions into valuable nanoparticles, promoting sustainable resource utilization and eco-friendly e-waste recycling. Sustainable green synthesis methods utilizing natural sources, including microorganisms and plants, are discussed, with a focus on their applications in producing well-defined nanoparticles. Nanoparticles derived from WPCBs find valuable applications in drug delivery, microelectronics, antimicrobial materials, environmental remediation, diagnostics, catalysis, agriculture, etc. They contribute to eco-friendly wastewater treatment, photocatalysis, protective coatings, and biomedicine. The important implications of this review lie in its identification of sustainable metal nanoparticle synthesis from WPCBs as a pivotal solution to e-waste environmental concerns, paving the way for eco-friendly recycling practices and the supply of valuable materials for diverse industrial applications. Full article

The exponential growth in the consumption of electronics, in combination with the reduction in their useful life, has led to a significant increase in the volume of electronic materials which are discarded. Printed Circuit Boards (PCBs) are modules composed of ceramic, polymer, and metallic materials of high economic value and with a great potential for damage to biotic and anthropic environments when inadequately discarded. The aims of this work were to study the main environmental impacts and the efficiency of mechanical operations in the electronic waste recycling process in optimizing the concentration of metallic copper. For this, the samples obtained were characterized according to their morphology and chemical composition, and subjected to physical and mechanical treatments: dismantling, grinding, separation by granulometry, density, and magnetic property. The environment impacts were estimated by the Life Cycle Assessment of the pre-treatment processes, associated with copper extraction operations in Waste Printed Circuit Boards (WPCBs). According to the results obtained, it is possible to infer that the NM + 1 mm Concentrated product presents in its metallic composition around 78% copper, which contributes to the efficiency of the hydrometallurgical extraction processes. It is noteworthy that the Concentrated class represents about 14% of copper (wt) taking into account the amount of 3.789 kg of PCB waste input material. The potential for reinsertion of the dust in the material recovery process is highlighted, given that the chemical composition of this particulate has a significant presence of metals. In general, it was found that due to the higher concentration (wt%) of the sample being allocated in the range of −0.15 mm + 0.05 mm, the elements Fe (18.30%), Si (10.73%), Ca (9.21%), and Cu (8.89%) stand out regarding the participation of the elemental composition of this fraction and also regarding the general composition of the sample. Furthermore, the generation of dust during the fragmentation process can be associated with occupational respiratory diseases when not managed. About the Life Cycle Assessment, in seven of the nine categories evaluated, crushing and screening activities accounted for more than 90% of the recorded impact values. In general, it is estimated that in the pre-treatment phase it generated 15.4 kg CO₂ eq. Full article