Search Results (22)

The environmental burden of textile waste has become a critical challenge for sustainable development. This review explores recent developments in the recycling of textiles, especially polyethylene tereph-2 thalate (PET)-based fabrics, with a focus on fiber-to-fiber regeneration as a pathway toward circular textile production. Recent developments in PET recycling, such as mechanical and chemical recycling methods, are critically examined, highlighting the potential of chemical depolymerization for recovering high-purity monomers suitable for textile-grade PET synthesis. Special attention is given to electrospinning as an emerging technology for converting recycled PET into high-value nanofibers, offering functional properties suitable for advanced applications in filtration, medical textiles, and smart fabrics. The integration of these innovations, alongside improved sorting technologies and circular design strategies, is essential for overcoming current limitations and enabling scalable, high-quality recycling systems. This review aims to support the development of a more resource efficient textile industry by outlining key challenges, technologies, and future directions in PET recycling. Full article

Microplastics (MPs) have been extensively studied in the marine environment, but reliable data on their sources and pathways in freshwater ecosystems, which are the main sources of such pollutants, are still limited. In this study, we investigated the spatiotemporal variations, characteristics, and sources of MPs in Nakivubo catchment, which drains waste and stormwater from Kampala city (Uganda) and empties it into Lake Victoria through the Nakivubo channel. Surface water samples (n = 117) were collected from thirteen sites in the Nakivubo catchment (S1 to S13) during the dry and wet seasons in 2022. The MPs were recovered by wet peroxide oxidation protocol, followed by salinity-based density separation, stereomicroscopy, and micro-attenuated total reflectance Fourier-transform infrared spectroscopy. All the samples had MPs, with mean concentrations ranging from 1568.6 ± 1473.8 particles/m³ during the dry season to 2140.4 ± 3670.1 particles/m³ in the wet season. Nakivubo catchment discharges an estimated 293.957 million particles/day into Lake Victoria. A Two-Way ANOVA revealed significant interactive effects of seasons and sampling sites on MPs abundance (p < 0.05). Spatially, the highest mean concentrations of MPs (5466.67 ± 6441.70 particles/m³) were in samples from site S3, which is characterized by poor solid waste and wastewater management practices. Filaments (79.7%) and fragments (17.9%) made of polyethylene (75.4%) and polyethylene/polypropylene co-polymer (16.0%) were the most common MPs. These are likely from single-use polyethylene and polypropylene packaging bags, water bottles, and filaments shed from textiles during washing. These results highlight the ubiquity of MPs in urban drainage systems feeding into Lake Victoria. To mitigate this pollution, urban authorities need to implement strict waste management policies to prevent plastic debris from entering drainage networks. Full article

The exponential increase in medical waste production has increased the difficulty of waste management, resulting in higher medical waste dispersion into the environment. By employing a circular economy approach, it is possible to develop new materials by waste valorization. The employment of biodegradable and renewable agro-food, waste-derived materials may reduce the environmental impact caused by the dispersion of medical waste. In this work, tomato peel recovered cutin was blended with poly(L-lactide-co-ε-caprolactone) (PLAPCL) to develop new textiles for medical application through electrospinning. The textile fabrication process was studied by varying Cut content in the starting suspensions and by optimizing fabrication parameters. Devices with dense and porous structures were developed, and their morphological, thermal, and physical–chemical properties were evaluated through scanning electron microscopy, differential scanning calorimetry, thermogravimetric analysis, and Fourier transformed infrared spectroscopy. Textile material stability to γ-irradiation was evaluated through gel permeation chromatography, while its wettability, mechanical properties, and biocompatibility were analyzed through contact angle measurement, tensile test, and MTT assay, respectively. The LCA methodology was used to evaluate the environmental impact of textile production, with a specific focus on greenhouse gas (GHG) emissions. The main results demonstrated the suitability of PLAPCL–cutin blends to be processed through electrospinning and the obtained textile’s suitability to be used to develop surgical face masks or patches for wound healing. Full article

The conversion of textile water sludge (TWS) into solid recovered fuel (SRF) represents a promising approach to addressing environmental challenges, advancing waste-to-energy strategies, and promoting circular economy principles. This manuscript explores Taiwan’s innovative efforts in SRF production from textile industry waste, highlighting its integration into industrial processes, regulatory frameworks, and global relevance. The study examines the key technological processes involved, including sorting, drying, and torrefaction, which enhance fuel properties such as calorific value and combustion efficiency. Challenges related to raw material availability, quality control, economic viability, and public perception are analyzed alongside potential solutions such as advanced processing technologies, government incentives, and industry collaboration. Comparisons with international practices reveal Taiwan’s leadership in leveraging textile water sludge as a feedstock while identifying opportunities for further alignment with global standards and scalability. The environmental benefits of SRF, including waste reduction and greenhouse gas mitigation, are juxtaposed with risks like emissions control and high production costs. This comprehensive review underscores the potential of SRF production from textile water sludge as a sustainable solution for waste management and energy generation, contributing to Taiwan’s net-zero emissions goals and offering valuable insights for global adoption. Full article

Global warming and climate change demand rapid and swift action in terms of reducing resource consumption, gas emissions, and waste generation. The textile industry is responsible for a large share of global pollution; therefore, to define a route to tackle part of the issue, a literature review on the current state of research in the field of recycling silk waste was conducted. The methods used to recover, process, and characterize silk waste fibers were summarized. The aim of this work was to investigate the possible applications of recycled silk waste in the field of composite materials for load bearing applications. In this sense, some prominent studies in the field of silk-based composites were reported, favoring thermoplastic materials for sustainability reasons. Studies on nonwoven silk waste fabrics were covered as well, finding an abundance of results but no applications as a reinforcement for composite materials. In a circular economy approach, we believe that the combination of nonwoven silk waste fabrics, thermoplastic polymers, and possibly hybridization with other fibers from sustainable sources could be beneficial and could lead to green and high-performance products. The aim of this work was to summarize the information available so far and help define a route in that direction. Full article

The presence of pollutants in water sources, particularly dyes coming by way of the textile industry, represents a major challenge with far-reaching environmental consequences, including increased scarcity. This phenomenon endangers the health of living organisms and the natural system. Numerous biosorbents have been utilized for the removal of dyes from the textile industry. The aim of this study was to optimize discarded Zygophyllum gaetulum stems as constituting an untreated natural biosorbent for the efficient removal of C.I. Direct Black 80, an azo textile dye, from an aqueous solution, thus offering an ecological and low-cost alternative while recovering the waste for reuse. The biosorbent was subjected to a series of characterization analyses: scanning electron microscopy (SEM), thermogravimetric analysis (TGA), Brunauer–Emmett–Teller (BET) method, X-ray diffraction (XRD), and infrared spectroscopy (IR) were employed to characterize the biosorbent. Additionally, the moisture and ash content of the plant stem were also examined. The absorption phenomenon was studied for several different parameters including the effect of the absorption time (0 to 360 min), the sorbent mass (3 to 40 g/L), the pH of the solution (3 to 11), the dye concentration (5 to 300 mg/L), and the pH of the zero-charge point (2–12). Thermodynamic studies and desorption studies were also carried out. The results showed that an increase in plant mass from 3 to 40 g/L resulted in a notable enhancement in dye adsorption rates, with an observed rise from 63.96% to 97.08%. The pH at the zero-charge point (pHpzc) was determined to be 7.12. The percentage of dye removal was found to be highest for pH values ≤ 7, with a subsequent decline in removal efficiency as the pH increased. Following an initial increase in the amount of adsorbed dye, equilibrium was reached within 2 h of contact. The kinetic parameters of adsorption were investigated using the pseudo-first-order, pseudo-second-order and Elovich models. The results indicated that the pseudo-first-order kinetic model was the most appropriate for the plant adsorbent. The isotherm parameters were determined using the Langmuir, Frendlich, Temkin, and Dubinin–Radushkevich models. The experimental data were more satisfactory and better fitted using the Langmuir model for the adsorption of dye on the plant. This study demonstrated that Zygophyllum gaetulum stems could be employed as an effective adsorbent for the removal of our organic dye from an aqueous solution. Full article

Textile products comprise approximately 10% of the total global carbon footprint. Standard practice is to discard apparel textile waste after use, which pollutes the environment. There are professional collectors, charity organizations, and municipalities that collect used apparel and either resell or donate them. Non-reusable apparel is partially recycled, mainly through incineration or processed as solid waste during landfilling. More than 60 million tons of textiles are burnt or disposed of in landfills annually. The main aim of this paper is to model the heterogeneous kinetics of hydrolysis of multicomponent textile waste containing polyester (polyethylene terephthalate (PET) fibers), by using water without special catalytic agents or hazardous and costly chemicals. This study aims to contribute to the use of closed-loop technology in this field, which will reduce the associated negative environmental impact. The polyester part of waste is depolymerized into primary materials, namely monomers and intermediates. Reaction kinetic models are developed for two mechanisms: (i) the surface reaction rate controlling the hydrolysis and (ii) the penetrant in terms of the solid phase rate controlling the hydrolysis. A suitable kinetic model for mono- and multicomponent fibrous blends hydrolyzed in neutral and acidic conditions is chosen by using a regression approach. This approach can also be useful for the separation of cotton/polyester or wool/polyester blends in textile waste using the acid hydrolysis reaction, as well as the application of high pressure and the neutral hydrolysis of polyester to recover primary monomeric constituents. Full article

Textiles are composed of different types of fibers; thus, different processes for end-of-life recovery are currently applied. After collection, a prior sorting process is essential to classify the textiles and assess their quality in order to ensure that the best available technology is selected, with mechanical recycling being the most widespread and mature. Nevertheless, it still has important limitations as it is not suitable for the treatment of all fibers, especially those of non-organic origin and blends. On the other hand, chemical recycling appears to be a necessary technology to valorize the fibers that cannot be reused or mechanically recycled and to avoid landfilling. This article aims to provide an overview of the available technologies in the field of textile waste recycling, including collection, pretreatment, and mechanical and chemical recycling processes. Each technology is described identifying pros and cons, and a techno-economical assessment is presented including technology readiness levels (TRLs), investments, and costs. European and Spanish regulations and policies on textile waste are analyzed to identify the trends and directions the sector is moving towards. Full article

After the period of halogenated compounds, the period of nano-structured systems, and that of phosphorus (and nitrogen)-based additives (still in progress), following the increasingly demanding circular economy concept, about ten years ago the textile flame retardant world started experiencing the design and exploitation of bio-sourced products. Indeed, since the demonstration of the potential of such bio(macro)molecules as whey proteins, milk proteins (i.e., caseins), and nucleic acids as effective flame retardants, both natural and synthetic fibers and fabrics can take advantage of the availability of several low-environmental impact/“green” compounds, often recovered from wastes or by-products, which contain all the elements that typically compose standard flame-retardant recipes. The so-treated textiles often exhibit flame-retardant features that are similar to those provided by conventional fireproof treatments. Further, the possibility of using the same deposition techniques already available in the textile industry makes these products very appealing, considering that the application methods usually do not require hazardous or toxic chemicals. This review aims to present an overview of the development of bio-sourced flame retardants, focusing attention on the latest research outcomes, and finally discussing some current challenging issues related to their efficient application, paving the way toward further future implementations. Full article

The textile industry is global, and most brands export their products to many different markets with different infrastructures, logistics, and regulations. A textile waste recovery system that works in one country may fail in another. European Union legislation (Directive (EU) 2018/851) mandates that post-consumer textile waste must be separately collected in all associated countries. This directive has also stated that, in January 2025, the rate of textile waste recycling in Europe should be increased. Local governments will be under pressure to improve the collection, sorting, and recycling of textiles. Supporting local governments could be part of a more long-term approach to managing high-value textile waste by implementing Extended Producer Responsibility, which would increase the recycling rate of textile companies. This would enable reuse of over 60% of recovered clothes, recycling into fibers of 35%, and only throwing away 5%. Today, most textile waste (85%) is disposed of as solid waste and must be disposed of through municipal or local waste management systems that either landfill or incinerate the waste. To increase reuse and recycling efficiency, textile waste should be collected and sorted according to the relevant input requirements. The dominant form of textile waste sorting is manual sorting. Sorting centers could be a future solution for intensifying the recycling of textile waste. Advances in textile waste management will require digitization processes, which will facilitate the collection, sorting, and recycling of textiles. It is very important that digitization will help to guide used products to recycling and encourage manufacturers to participate in the use and collection of product data. Currently, both the digitization of textile waste management and fiber recycling technologies are at the level of laboratory research and have not been implemented. The aim of this publication is to analyze the state of textile waste management, especially the various forms of recycling that involve a local governments and the textile industry. Full article

Textile waste constitutes a significant fraction of municipal solid waste sent to landfill or incinerated. Its innovative management is important to enhance sustainability and circularity. This review aims to present the latest policies and the state-of-the-art technologies in the collection, sorting and recycling of textile waste. Policies at global and regional levels are increasingly made to address the sustainability of the textile industry and integrate the concept of circular economy. They are crucial to driving changes and innovations in current textile waste management. The Internet of Things, big data, blockchain and smart contracts have been proposed to improve transparency, traceability and accountability in the textile waste collection process. They optimize collection routes, and transactions and agreements among stakeholders. The sorting of textile waste using near-infrared spectroscopy, optical sorting and artificial intelligence enables its separation based on composition, color and quality. The mechanical recycling of textiles regenerates fibers with the same or different applications from those of the original fabrics. Fibers have been used for making building and slope protection materials. Chemical recycling depolymerizes waste textiles using chemicals to produce monomers for new textiles or other materials, while biological recycling uses enzymes and microorganisms for this purpose instead of chemicals. Thermal recycling recovers energy and fuels from textile waste through pyrolysis, gasification and hydrothermal liquefaction. These innovations may have the drawbacks of high cost and scalability. This review contributes to decision making by synthesizing the strengths and weaknesses of the innovations in textile waste management. Full article

During the production of furniture, large amounts of waste materials are generated, which are most often stored in warehouses without a specific purpose for their subsequent use. In highly developed countries, as many as 25 million tons of textile waste are produced annually, of which approximately 40% is non-clothing waste such as carpets, furniture and car upholstery. The aim of this research was to produce and evaluate dry-formed high-density fiberboards (HDF) bonded with urea-formaldehyde resin, 12% resination, with various shares of recycled particles of natural leather used in upholstery furniture production at different contents (1, 5 and 10% by weight). The panels were hot-pressed (200 °C, 2.5 MPa, pressing factor 20 s mm⁻¹). Mechanical properties (modulus of rupture, modulus of elasticity and screw withdrawal resistance) and physical properties (density profile, thickness swelling after water immersion, water absorption and surface absorption) were tested. The density profile and contact angle of natural leather have been also characterized. The results show that increasing the content of leather particles in HDF mostly has a positive effect on mechanical properties, especially screw withdrawal resistance and water absorption. It can be concluded that, depending on the further use of HDF, it is possible to use recovered upholstery leather particles as a reasonable addition to wood fibers in HDF technology. Full article

Textile effluents are among the most polluting industrial effluents in the world. Textile finishing processes, especially dyeing, discharge large quantities of waste that is difficult to treat, such as dyes. By recovering this material from the water, in addition to cleaning and the possibility of reusing the water, there is the opportunity to reuse this waste as a raw material for dyeing different textile substrates. One of the lines of reuse is the use of hybrid nanoclays obtained from the adsorption of dyes, which allow dye baths to be made for textile substrates. This study analyses how, through the use of the nanoadsorbent hydrotalcite, dyes classified by their charge as anionic, cationic and non-ionic can be adsorbed and recovered for successful reuse in new dye baths. The obtained hybrids were characterised by X-ray diffraction and infrared spectroscopy. In addition, the colour was analysed by spectrophotometer in the UV-VIS range. The dyes made on cotton, polyester and acrylic fabrics are subjected to different colour degradation tests to assess their viability as final products, using reflection spectroscopy to measure the colour attribute before and after the tests, showing results consistent with those of a conventional dye. Full article

Circularity of cellulose-based pre- and post-consumer wastes requires an integrated approach which has to consider the characteristics of the fibre polymer and the presence of dyes and additives from textile chemical processing as well. Fibre-to-fibre recycling is a condition to avoid downcycling of recycled material. For cellulose fibres regeneration via production of regenerated cellulose fibres is the most promising approach. Textile wastes contain dyes and additives, thus a recycling technique has to be robust enough to process such material. In an ideal case the reuse of colorants can be achieved as well. At present nearly 80% of the regenerated cellulose fibre production utilises the viscose process, therefore this technique was chosen to investigate the recycling of dyed material including the reuse of the colorant. In this work, for the first time, a compilation of all required process steps to a complete circular concept is presented and discussed as a model. Indigo-dyed viscose fibres were used as a model to study cellulose recycling via production of regenerated cellulose fibres to avoid downcycling. Indigo was found compatible to the alkalisation and xanthogenation steps in the viscose process and blue coloured cellulose regenerates were recovered from indigo-dyed cellulose. A supplemental addition of reduced indigo to the cellulose solution was also found feasible to adjust colour depth in the regenerated cellulose to the level required for use as warp material in denim production. By combination of fibre recycling and indigo dyeing the conventional yarn dyeing in denim production can be omitted. Model calculations for the savings in water and chemical consumption demonstrate the potential of the process. The proportion of the substitution will depend on the collection rate of denim wastes and on the efficiency of the fibre regeneration process. Estimates indicate that a substitution of more than 70% of the cotton fibres by regenerated cellulose fibres could be achieved when 80% of the pre- and post-consumer denim wastes are collected. Therefore, the introduction of fibre recycling via regenerated cellulose fibres will also make a substantial impact on the cotton consumption for jeans production. Full article

Reactive dyeing is primarily used in the textile industry to achieve a high level of productivity for high-quality products. This method requires heating a large amount of freshwater for dyeing and cooling for the biological treatment of discharged wastewater. If the heat of the wastewater discharged from the textile industry is recovered, energy used for heating freshwater and cooling wastewater can be significantly reduced. However, the energy efficiency of this industry remains low, owing to the limited use of waste heat. Hence, this study suggested a cost-optimal heat exchanger network (HEN) in a heat pump-assisted textile industry wastewater heat recovery system with maximizing energy efficiency simultaneously. A novel two-step approach was suggested to develop the optimal HEN in heat pump-assisted textile industry wastewater heat recovery system. In the first step, the system was designed to integrate the heat exchanger and heat pump to recover waste heat effectively. In the second step, the HEN in the newly developed system was retrofitted using super-targeted pinch analysis to minimize cost and maximize energy efficiency simultaneously. As a result, the proposed wastewater heat recovery system reduced the total annualized cost by up to 43.07% as compared to the conventional textile industry lacking a wastewater heat recovery system. These findings may facilitate economic and environmental improvements in the textile industry. Full article