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Search Results (1,418)

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Keywords = rapid prototyping

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34 pages, 8694 KB  
Article
The Influence of Mechanical Impact on the Dynamic Response of Multibody Systems
by Sorin Dumitru, Cristian Copiluși, Ionuț Geonea, Adrian Marius Calangiu, Gabriel Marinescu, Nicolae Dumitru and Diana Catalu
Mathematics 2026, 14(9), 1427; https://doi.org/10.3390/math14091427 - 23 Apr 2026
Abstract
Contact–impact phenomena caused by joint clearances can significantly alter the dynamic response of high-speed mechanical systems, yet fewer studies combine analytical impact-force modeling, virtual prototyping, and experimental observations for multi-cylinder internal combustion engine mechanisms within a unified framework. This problem is scientifically important [...] Read more.
Contact–impact phenomena caused by joint clearances can significantly alter the dynamic response of high-speed mechanical systems, yet fewer studies combine analytical impact-force modeling, virtual prototyping, and experimental observations for multi-cylinder internal combustion engine mechanisms within a unified framework. This problem is scientifically important because the piston–connecting rod–crankshaft chain is subjected to rapid motion reversals, high transmitted loads, and local clearances that may generate shocks, force amplification, and vibration growth. The objective of this study is to evaluate the influence of mechanical impact on the dynamic response of a three-cylinder inline engine mechanism by combining analytical modeling, MSC Adams virtual prototyping, and experimental investigation. The mechanism was analyzed in two operating conditions: under load, using an experimentally derived gas pressure input, and without load at low speed imposed on the crankshaft, using a sectioned engine test bench. The loaded virtual model was studied at a crankshaft speed of 6000 rpm, with cylinder gas pressure peaks above 90 bar and engine torque oscillating around 170 Nm. A radial clearance of 0.03 mm was introduced in the connecting rod–piston joint to evaluate clearance-induced impacts. The results showed that the damping coefficient strongly influences the amplitude and harmonic content of the impact force. For the analyzed no-load case at low speed, the simulated impact force reached a maximum value of 3000 N. Experimentally, the worn connecting rod with 0.03 mm clearance exhibited markedly higher dynamic response than the clearance-free case, with the maximum longitudinal acceleration increasing from 17.77 to 48.26 m/s2 at 1.341 Hz. The novelty of the study lies in the integrated analytical–virtual–experimental investigation of clearance-induced impact in a three-cylinder inline engine mechanism and in the comparative evaluation of its effects on joint forces and vibration signatures. In addition, compared to other models, the novelty lies in introducing and adapting the impact force damping component for mechanisms with rapid motion and high dynamic loads. Full article
(This article belongs to the Section E: Applied Mathematics)
17 pages, 2822 KB  
Article
Optimized Design of Side-Connected Rectified Planar Transformer for Data Center DCX Modules
by Yang Cao, Bin Wang, Zhanshan Zhu, Min Xu and David Wei Zhang
Energies 2026, 19(9), 2049; https://doi.org/10.3390/en19092049 - 23 Apr 2026
Abstract
The rapid advancement of artificial intelligence (AI) has continuously boosted the computing power of data centers, imposing stringent requirements on the efficiency and power density of low-voltage high-current power modules. The capacity expansion of planar transformers mainly includes vertical and horizontal expansion. Vertical [...] Read more.
The rapid advancement of artificial intelligence (AI) has continuously boosted the computing power of data centers, imposing stringent requirements on the efficiency and power density of low-voltage high-current power modules. The capacity expansion of planar transformers mainly includes vertical and horizontal expansion. Vertical expansion tends to cause unbalanced current among windings, accompanied by a diminishing marginal effect in loss reduction, while horizontal expansion increases the module footprint, making it difficult to achieve a high-power-density design. This paper proposes a side-connected rectified planar transformer scheme. By optimizing the winding layout and arranging the secondary-side rectifier devices on the side of windings, a balanced winding current and linear capacity expansion gain are realized, which effectively improves winding utilization and reduces power loss. Based on the proposed scheme, the PCB design and prototype development are completed, and its effectiveness is verified through numerical simulation and experiments. The full-load test results at 6 V/140 A show that the module delivers a full-load efficiency of 97.5%, a power density of 3066 W/in3, and a current density of 0.33 A/mm2. Meanwhile, a peak efficiency of 98.8% is achieved at an operating condition of 4.8 V/50 A. The loss breakdown results are highly consistent with theoretical analysis and simulation data. Full article
(This article belongs to the Topic Power Electronics Converters, 2nd Edition)
23 pages, 1391 KB  
Article
Modeling and Application of a Variable-Speed Synchronous Condenser Under New-Type Power Systems
by Wei Luo, Qiantao Huo and Fuxia Wu
Energies 2026, 19(9), 2020; https://doi.org/10.3390/en19092020 - 22 Apr 2026
Abstract
With the increasing penetration of wind and solar renewable energy into modern power systems, grids exhibit ‘dual-high’ (i.e., a high proportion of both renewable energy and power electronic devices) and ‘dual-low’ (i.e., low equivalent rotational inertia and low short-circuit capacity) structural characteristics. This [...] Read more.
With the increasing penetration of wind and solar renewable energy into modern power systems, grids exhibit ‘dual-high’ (i.e., a high proportion of both renewable energy and power electronic devices) and ‘dual-low’ (i.e., low equivalent rotational inertia and low short-circuit capacity) structural characteristics. This leads to critical challenges, notably insufficient short-circuit capacity, declining voltage and frequency stability, and weakened system damping. To address the stability requirements of new power systems, this study proposes and systematically investigates a variable-speed synchronous condenser based on AC excitation technology. The research encompasses the operational principles, starting mechanisms, and control strategies of the device, with a particular focus on analyzing its stator-flux-oriented vector control method and active–reactive power decoupling regulation mechanism. By independently adjusting the frequency, amplitude, and phase of the AC excitation on the rotor side, the system achieves a millisecond-level dynamic reactive power response, rapid frequency support, and self-starting capability without the need for external starting devices. To validate the effectiveness of the theoretical analysis and engineering practicality, this study presents grid-connected operational tests using a 3600 kVar engineering prototype at a wind farm. The test results demonstrate that the variable-speed synchronous condenser performs excellently in speed regulation, dynamic reactive power response, and primary frequency modulation. It effectively provides short-circuit capacity, enhances system damping, and significantly improves the voltage and frequency stability of power grids with high penetration of renewable energy. This study offers innovative technical pathways and empirical evidence for constructing a stability support system that meets the developmental needs of new power systems. It holds significant theoretical value and engineering guidance for promoting the smooth transition of power grids from synchronous machine-dominated to power electronics-based architectures. Full article
(This article belongs to the Section F1: Electrical Power System)
32 pages, 10421 KB  
Article
Evidence-Informed Renewal Zoning for Sustainable Urban Heritage Tourism: A Comparative Study of the Kuanzhai Alley and Daci Temple Historic Districts in Chengdu, China
by Xiangting He
Sustainability 2026, 18(8), 4037; https://doi.org/10.3390/su18084037 - 18 Apr 2026
Viewed by 129
Abstract
Rapid renewal and tourism-driven commercialization intensify tensions between heritage conservation and redevelopment in historic districts, and decision-oriented tool chains that translate Historic Urban Landscape (HUL) layering into change management remain limited. Taking Chengdu’s Kuanzhai Alley and Daci Temple historic districts as comparative cases, [...] Read more.
Rapid renewal and tourism-driven commercialization intensify tensions between heritage conservation and redevelopment in historic districts, and decision-oriented tool chains that translate Historic Urban Landscape (HUL) layering into change management remain limited. Taking Chengdu’s Kuanzhai Alley and Daci Temple historic districts as comparative cases, this study traces four benchmark time slices (1911, 1933, 1994, and 2025) using georeferenced historical maps, remote-sensing imagery, planning base maps, archival documents, and field checks. An auditable morphological-evidence coding manual is developed for street–alley skeletons, plot integrity, redevelopment intensity, interface commodification, connectivity, and heritage-anchor integrity, and it is triangulated with resident-population and commercial-mix evidence to interpret regeneration mechanisms. The results show that morphological continuity can coexist with social discontinuity. Kuanzhai Alley retains a legible street–alley backbone, while plot/operational consolidation and intensive commodification coincide with resident withdrawal. The Daci Temple district experiences broader street–plot reconfiguration and upscale clustering that heightens landmark visibility but challenges contextual integrity and community continuity. Based on these mechanisms, four renewal zoning prototypes and zone-specific monitoring indicator domains are proposed to operationalize HUL’s feedback loop and to support balanced governance of heritage, everyday life, and sustainable urban heritage tourism. Full article
(This article belongs to the Special Issue Cultural Heritage and Sustainable Urban Tourism)
23 pages, 14720 KB  
Article
A Physical-Based Vibro-Acoustic Numerical Model of a Permanent Magnet Synchronous Motor
by Dario Barri, Federico Soresini, Giacomo Guidotti, Pietro Agostinacchio, Federico Maria Ballo and Massimiliano Gobbi
World Electr. Veh. J. 2026, 17(4), 216; https://doi.org/10.3390/wevj17040216 - 18 Apr 2026
Viewed by 102
Abstract
With the growing demand for hybrid and electric vehicles, the accurate prediction of NVH (Noise, Vibration, and Harshness) behavior in Permanent Magnet Synchronous Machines (PMSMs) has become a critical aspect of electric motor design. This paper presents a detailed modeling approach for electromagnetic-induced [...] Read more.
With the growing demand for hybrid and electric vehicles, the accurate prediction of NVH (Noise, Vibration, and Harshness) behavior in Permanent Magnet Synchronous Machines (PMSMs) has become a critical aspect of electric motor design. This paper presents a detailed modeling approach for electromagnetic-induced noise and vibrations in PMSMs, integrating both analytical and numerical methods. The model focuses on quantifying the contributions of radial and tangential electromagnetic forces, which are key drivers of vibro-acoustic responses. The analytical part employs curved beam theory and a simplified acoustic model, offering rapid insights during early design stages. In parallel, a detailed numerical model based on finite element analysis is developed using a physics-based approach that accounts for the actual geometry and material properties of the PMSM prototype. This allows for enhanced accuracy without relying on experimental material parameter identification. Moreover, the detailed model includes the fluid–structure interaction introduced by the channels of the cooling fluid of the electric machine, which, although poorly addressed by the existing literature, was found to play a key role in driving the vibrational behaviour of the structure. By combining analytical speed with numerical precision, the proposed approach enables consistent and physically-based NVH predictions across various design phases, ultimately supporting improved electric machine performance and reducing development time and costs. Validation against experimental data confirms the ability of the model to accurately predict both sound pressure levels and housing surface vibrations. The novelty of this work lies in its integration of fluid–structure interaction and material modeling without the need for empirical parameter tuning, offering a robust tool for NVH design in electric vehicle applications. Full article
(This article belongs to the Section Propulsion Systems and Components)
22 pages, 3395 KB  
Article
From Virtual Trajectory Generation to Real Execution and Validation in a MATLAB-ROS Hybrid Framework for a 6 DOF Industrial Robot
by Stelian-Emilian Oltean, Mircea Dulau, Adrian-Vasile Duka and Tudor Covrig
Automation 2026, 7(2), 64; https://doi.org/10.3390/automation7020064 - 18 Apr 2026
Viewed by 88
Abstract
This paper presents a lightweight MATLAB-based framework with a graphical interface for modeling, 3D simulation, trajectory generation, and experimental validation of a 6-DOF industrial robot. The platform integrates kinematic modeling using the rigidBodyTree structure, animated visualization, and both predefined and user-defined trajectory planning [...] Read more.
This paper presents a lightweight MATLAB-based framework with a graphical interface for modeling, 3D simulation, trajectory generation, and experimental validation of a 6-DOF industrial robot. The platform integrates kinematic modeling using the rigidBodyTree structure, animated visualization, and both predefined and user-defined trajectory planning within a unified environment. A central aspect of the proposed approach is the implementation of a ROS-compatible TCP/IP communication protocol that avoids the need for a full ROS core installation while preserving compatibility with ROS-Industrial standards. This enables bidirectional data exchange between MATLAB and the robot controller within a simplified architecture. Communication performance tests indicate round-trip latency in the tens-of-milliseconds range and consistent StateServer update rates, supporting monitoring, trajectory execution, and digital twin synchronization in non-real-time conditions. Experiments conducted on an ABB IRB120 robot demonstrate a close correspondence between simulated and real motion, with RMSE below 0.0075 rad and MAE below 0.0065 rad across all joints. All data are stored in JSON format to support reproducibility and further analysis. By integrating simulation and real robot execution within a modular architecture, the proposed framework provides a practical tool for education, rapid prototyping, and experimental research in industrial robotics, while offering a basis for future extensions toward advanced control strategies and digital twin applications. Full article
35 pages, 5649 KB  
Article
From Prompts to High-Fidelity Prototypes: A Usability Evaluation of Generative AI–Driven Prototyping Tools for Smart Mobile App Design
by John Bustamante-Orejuela, Xavier Quiñonez-Ku and Pablo Pico-Valencia
Multimodal Technol. Interact. 2026, 10(4), 42; https://doi.org/10.3390/mti10040042 - 17 Apr 2026
Viewed by 161
Abstract
The integration of Generative Artificial Intelligence (GAI) into software design tools has transformed the early stages of mobile application development, particularly prototype creation from natural-language prompts. This study evaluates the usability and effectiveness of GAI-assisted prototyping tools for generating high-fidelity mobile application prototypes. [...] Read more.
The integration of Generative Artificial Intelligence (GAI) into software design tools has transformed the early stages of mobile application development, particularly prototype creation from natural-language prompts. This study evaluates the usability and effectiveness of GAI-assisted prototyping tools for generating high-fidelity mobile application prototypes. A controlled laboratory usability study was conducted in which undergraduate Information Technology Engineering students used and evaluated four widely adopted prototyping platforms: Figma, Uizard, Visily, and Stitch. Participants employed these tools to recreate mobile interfaces corresponding to the interaction model of the Duolingo application. The System Usability Scale (SUS) was used to assess perceived usability and effectiveness from the users’ perspective. The results indicate that all evaluated tools enabled rapid prototype generation; however, significant differences emerged in usability, structural fidelity, and perceived control. Figma and Stitch achieved the highest usability scores and demonstrated greater alignment with the reference prototype (82.86 and 80.36, respectively). Visily achieved a favorable usability score (78.57), while Uizard obtained a moderate score (67.14). Although Uizard and Visily exhibited strong automation capabilities and faster initial generation, their outputs required additional manual refinement to achieve higher fidelity and customization. Participant feedback emphasized the importance of output quality, responsiveness, and foundational design knowledge in achieving satisfactory results. Overall, the findings suggest that current GAI-based prototyping tools are effective and valuable in real-world software development contexts. However, their effectiveness appears closely related to the degree of user control, responsiveness, and the ability to iteratively refine AI-generated interface components. Full article
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17 pages, 6917 KB  
Proceeding Paper
Lithography-Based Ceramic Manufacturing of Diamond Lattice Structure for Bone Regeneration Scaffolds
by Morakane Gloria Moletsane, Willie Bouwer du Preez, Deon de Beer and Shathani Nkhwa
Mater. Proc. 2026, 31(1), 4; https://doi.org/10.3390/materproc2026031004 (registering DOI) - 14 Apr 2026
Viewed by 3
Abstract
This study investigates the mechanical and biological properties of diamond lattice structure produced through lithography-based ceramic manufacturing, an additive manufacturing technique. HA480 specimens, cubes of 5 × 5 × 5 mm, were manufactured with appropriate pore sizes and porosity. Printed HA480 specimens were [...] Read more.
This study investigates the mechanical and biological properties of diamond lattice structure produced through lithography-based ceramic manufacturing, an additive manufacturing technique. HA480 specimens, cubes of 5 × 5 × 5 mm, were manufactured with appropriate pore sizes and porosity. Printed HA480 specimens were tested and analysed for compression strength, cell proliferation, and cell attachment. The printed cubes displayed interconnected pore geometry. A set of ten HA480 diamond lattice structure specimens were compressed until failure to obtain a compressive strength of 10.7 MPa. HA480 solid scaffolds were seeded with the human osteoblast cell line hFOB 1.19 cells. The fluorescence level results were higher on day 3 and decreased on days 5 and 7. Cell attachment was observed from day 1 to day 7. In this study, biodegradation was also evaluated with diamond lattice structure immersed in the simulated body fluid for days 1 and 7 and 28 days. The Scanning Electron Microscopy showed precipitation after 7 days immersion and evidence of apatite after 28 days on the HA480 surface. The findings provide evidence that HA480 reacts with biological fluids and can be used as a material for bone regeneration scaffold. Full article
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24 pages, 10198 KB  
Review
Additive Manufacturing in Organic Chemistry: From Synthesis to Sustainable Process Design
by Adrian Domiński, Barbara Zawidlak-Węgrzyńska and Joanna Rydz
Int. J. Mol. Sci. 2026, 27(8), 3512; https://doi.org/10.3390/ijms27083512 - 14 Apr 2026
Viewed by 213
Abstract
Additive manufacturing (AM) is a process that creates a three-dimensional (3D) physical object from a digital design by building layers of material directly from a computer-aided design (CAD) file, allowing for precise and rapid production of parts or prototypes. AM is increasingly recognised [...] Read more.
Additive manufacturing (AM) is a process that creates a three-dimensional (3D) physical object from a digital design by building layers of material directly from a computer-aided design (CAD) file, allowing for precise and rapid production of parts or prototypes. AM is increasingly recognised as a sustainable production method due to its potential to reduce waste, energy consumption, and environmental impact. The versatility and efficiency of AM have made it an essential tool for rapid prototyping and developing custom parts and components with intricate designs that were previously difficult or impossible to produce. This review highlights the significant progress in utilising AM for the synthesis of organic compounds and the fabrication of organic devices. AM technologies are used in the synthesis of organic compounds, particularly through the use of 3D-printed catalysts, reactors and flow systems. Advances in AM have enabled this technology to be used to synthesise organic compounds and produce low-cost, customised organic equipment. This makes it possible to obtain sophisticated reactors, laboratory equipment or their individual parts, tailored to a specific chemical process in more sustainable way. AM has great potential for advancing green and sustainable chemical processes, with the ability to integrate multiple enabling technologies and facilitate safer and more efficient processes in a cost-effective manner. Overall, the integration of AM in organic synthesis has opened up new possibilities for innovative solutions in the field. Full article
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17 pages, 3692 KB  
Article
Multi-Omics and Chemometric Analysis of Aroma Profiles in Plant-Based Milk Alternatives and Cow Milk
by Junhan Zhang, Tatsuro Maeda, Shuntaro Isoya, Takayoshi Tanaka, Rin Yoshikawa, Daiki Maehara, Keisuke Motoyanagi, Mari (Maeda) Yamamoto, Kazuya Hasegawa and Tetsuya Araki
Appl. Sci. 2026, 16(8), 3708; https://doi.org/10.3390/app16083708 - 10 Apr 2026
Viewed by 185
Abstract
Rapid expansion of the plant-based milk market has increased the need to understand how the aroma profiles of these alternatives differ from that of dairy milk and how raw material selection and processing influence volatile formation. This study compared the volatile profiles of [...] Read more.
Rapid expansion of the plant-based milk market has increased the need to understand how the aroma profiles of these alternatives differ from that of dairy milk and how raw material selection and processing influence volatile formation. This study compared the volatile profiles of dairy milk, commercial plant-based milks, and laboratory-prepared cereal and pseudocereal milk prototypes to identify promising materials for plant-based milk development. Comprehensive two-dimensional gas chromatography time-of-flight mass spectrometry (GC×GC-TOFMS) combined with chemometric analysis was used to characterize volatile compounds in bovine milk, four commercial plant milks, and five laboratory-prepared plant milks. Dairy milk was characterized by fatty acids, esters, and other lipid-derived volatiles, whereas plant-based samples were associated with hydrocarbons, pyrazines, ketones, and phenols. Within the plant-based group, volatile differences were influenced by raw material type and processing history. Commercial products showed more evident processing-related features, whereas laboratory-prepared cereal samples exhibited a simpler volatile background. Among them, barley milk displayed a distinctive toasted and cereal-like signature. Overall, the selected cereal and pseudocereal matrices showed distinct volatile characteristics, as well as relatively uniform raw material backgrounds, implying greater flexibility in aroma expression. These features make them promising candidates for dairy alternatives and may help guide future plant-based milk formulation. Full article
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44 pages, 8016 KB  
Article
Reinforcement Learning-Based Landing Impact Mitigation and Stabilization Control for Lunar Quadruped Robots Under Complex Operating Conditions
by Jianfei Li, Yeqing Yuan, Zhiyong Liu and Shengxin Sun
Machines 2026, 14(4), 417; https://doi.org/10.3390/machines14040417 - 9 Apr 2026
Viewed by 247
Abstract
Lunar quadruped robots face landing challenges including weak gravity, large mass variations, uncertain sloped terrain, and strict payload acceleration limits, requiring effective impact mitigation and rapid post-landing stabilization. This paper presents a novel end-to-end reinforcement learning-based landing controller with three key novelties: (i) [...] Read more.
Lunar quadruped robots face landing challenges including weak gravity, large mass variations, uncertain sloped terrain, and strict payload acceleration limits, requiring effective impact mitigation and rapid post-landing stabilization. This paper presents a novel end-to-end reinforcement learning-based landing controller with three key novelties: (i) a phase-structured yet implicitly encoded formulation that distinguishes contact preparation, energy dissipation, and stabilization without explicit phase switching; (ii) a terrain-agnostic state and control representation using equivalent support direction construction and contact-gated modulation to decouple normal–tangential dynamics; and (iii) an extremum oriented learning strategy that directly captures peak impact suppression and buffering sufficiency, addressing limitations of cumulative rewards in hybrid, peak-dominated tasks. A hybrid control model for lunar quadruped landing dynamics is established, incorporating variable mass, low impact, and full stroke as key constraints during training. Simulation and full-scale experimental prototypes are built to validate the controller. Simulation results demonstrate robust landing buffering and stability control under varying mass, landing velocity, and slope conditions, with favorable robustness against parameter variations. Experimental verification is conducted under diverse conditions including different masses (200 kg, 250 kg), vertical/horizontal landing velocities (0.8 m/s, 0.2 m/s), and slopes (0°, 8°). The deviation between simulation and experimental results does not exceed 30%, confirming the effectiveness and transferability of the proposed approach. Full article
(This article belongs to the Section Robotics, Mechatronics and Intelligent Machines)
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21 pages, 4667 KB  
Article
Vibration Suppression and Dynamic Optimization of Multi-Layer Motors for Direct-Drive VICTS Antennas
by Xinlu Yu, Aojun Li, Pingfa Feng and Jianghong Yu
Aerospace 2026, 13(4), 346; https://doi.org/10.3390/aerospace13040346 - 8 Apr 2026
Viewed by 258
Abstract
Weight reduction and dynamic performance optimization are critical for airborne direct-drive VICTS satellite communication antennas, which require lightweight, high-speed, and high-precision rotation. Traditional vibration suppression methods, such as uniform support layout and added damping, rely heavily on empirical trial and error, lack targeted [...] Read more.
Weight reduction and dynamic performance optimization are critical for airborne direct-drive VICTS satellite communication antennas, which require lightweight, high-speed, and high-precision rotation. Traditional vibration suppression methods, such as uniform support layout and added damping, rely heavily on empirical trial and error, lack targeted modal control, and cannot balance lightweight design with dynamic stiffness. To address these issues, this paper proposes a wave-theory-based dynamic modeling and rapid optimization method for multi-layer rotating components in direct-drive VICTS antennas. The kinematic model of the rotating ring and ball revolution excitation are derived using the annular wave equation and bearing kinematics. A Modal Blocking Mechanism is established: placing support balls at positions satisfying the half-wavelength constraint suppresses target mode shapes via wave interference, achieving vibration attenuation at the source. A homogenization equivalent method based on RVE is developed for irregular cross-section rings, yielding analytical expressions for in-plane equivalent elastic modulus and out-of-plane equivalent shear modulus. These parameters are integrated into the wave equation to analytically solve vibration modes, avoiding iterative finite element computations. A rapid multi-objective optimization framework is then constructed, minimizing the structural weight and maximizing the modal separation interval under dynamic stiffness and excitation frequency constraints. Numerical simulations, FE analysis, and prototype tests validate the method: the maximum analytical error is only 3.1%. Compared with uniform support designs, the optimized structure achieves a 40% weight reduction, a 40% increase in minimum modal separation, and a 65% reduction in the RMS tracking error. This work provides an efficient, deterministic dynamic design method for large-diameter ring structures, transforming vibration control from empirical adjustment into a precise, physics-informed optimization. Full article
(This article belongs to the Section Astronautics & Space Science)
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30 pages, 4983 KB  
Article
A Predictive Model for Separation Efficiency in Gas–Liquid Cyclone Separators
by Dongjing Chen, Jin Zhang, Ruiqi Lv, Ying Li and Xiangdong Kong
Processes 2026, 14(7), 1157; https://doi.org/10.3390/pr14071157 - 3 Apr 2026
Viewed by 361
Abstract
Entrained gas in hydraulic oil undermines system stability. A rapid engineering method for predicting the separation efficiency of gas–liquid cyclone separators is still lacking. This study proposes an engineering-oriented predictive framework by combining the split ratio, the characteristic scale of the locus of [...] Read more.
Entrained gas in hydraulic oil undermines system stability. A rapid engineering method for predicting the separation efficiency of gas–liquid cyclone separators is still lacking. This study proposes an engineering-oriented predictive framework by combining the split ratio, the characteristic scale of the locus of zero vertical velocity envelope, and the axial residence time. A relative migration index, derived from maximum tangential velocity and axial residence time, is coupled with a relative overflow-pipe insertion indicator to characterize the interaction between swirl intensity and effective separation space. The separation-capability transition is described using a coupled logistic mapping. Model coefficients are identified via Eulerian–Eulerian simulations on a calibration set. The model was evaluated on isolated simulation validation sets with varying geometries and inlet gas volume fractions, yielding an R2 of 0.762 and a root mean square error (RMSE) of 0.07. Particle Image Velocimetry validation tests on one representative prototype geometry gave RMSE values of 0.061 for simulation versus test and 0.108 for prediction versus test. The framework captures the macroscopic trend of separation efficiency within the investigated range, with the caveat that part of the model coefficients and intermediate inputs remain conditioned by simulation-derived quantities. Full article
(This article belongs to the Section Separation Processes)
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15 pages, 6416 KB  
Article
Comparative Microstructural and Mechanical Assessment of Wire vs. Powder Laser-DED (AISI 316L)
by Sai Vempati, Fabian Riss, Daniel Schlemmer, Ali Aourdou, María José Tobar Vidal, Olexiy Shynkarenko and Armando José Yáñez Casal
Metals 2026, 16(4), 400; https://doi.org/10.3390/met16040400 - 3 Apr 2026
Viewed by 350
Abstract
Laser-directed energy deposition (DED) using wire or powder feedstock is a promising way to fabricate prototypes in rapid time, including complex metal parts for advanced engineering applications. In this work, AISI 316L stainless steel—a well-known, weldable alloy model—was used to perform a foundational [...] Read more.
Laser-directed energy deposition (DED) using wire or powder feedstock is a promising way to fabricate prototypes in rapid time, including complex metal parts for advanced engineering applications. In this work, AISI 316L stainless steel—a well-known, weldable alloy model—was used to perform a foundational comparative study of wire-fed (LW-DED) and powder-fed (LP-DED) processes, establishing a baseline before progressing to high-temperature alloys. Hollow cylindrical specimens were fabricated and characterized microstructurally and mechanically. LP-DED produced a refined cellular–dendritic structure with primary dendrite arm spacing of 3.29 ± 0.49 µm and slightly higher average hardness (226 ± 8 HV0.2), accompanied by fine, spherical porosity inherent to the powder feedstock. LW-DED generated coarser epitaxial columnar dendrites (5.15 ± 0.69 µm) and slightly lower hardness (206 ± 10 HV0.2) but achieved nearly full density and high material catching efficiency. The results indicate that both methods yield comparable deposits when parameters are controlled, with LP-DED offering enhanced microstructural refinement and LW-DED providing faster deposition and higher build volume. These findings provide practical guidance for the additive manufacturing of high-performance parts and establish a baseline for the application of DED processes to advanced alloys. Full article
(This article belongs to the Section Additive Manufacturing)
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32 pages, 9172 KB  
Article
Design, Modeling, Self-Calibration and Grasping Method for Modular Cable-Driven Parallel Robots
by Wanlin Mai, Yonghe Wang, Zhiquan Yang, Bin Zhu, Lin Liu and Jianqing Peng
Sensors 2026, 26(7), 2204; https://doi.org/10.3390/s26072204 - 2 Apr 2026
Viewed by 316
Abstract
Cable-driven parallel robots (CDPRs) are attractive for large-space manipulation because of their lightweight structure, large workspace, and reconfigurability. However, existing systems still face three practical challenges: limited modularity of the mechanical architecture, repeated calibration after reconfiguration, and insufficient integration between visual perception and [...] Read more.
Cable-driven parallel robots (CDPRs) are attractive for large-space manipulation because of their lightweight structure, large workspace, and reconfigurability. However, existing systems still face three practical challenges: limited modularity of the mechanical architecture, repeated calibration after reconfiguration, and insufficient integration between visual perception and grasp execution. To address these issues, this paper presents a modular cable-driven parallel robot (MCDPR), together with its kinematic modeling, vision-based self-calibration, and visual grasping methods. First, a modular mechanical architecture is developed in which the drive, sensing, and cable-guiding functions are integrated to support rapid assembly/disassembly, convenient debugging, and cable anti-slack operation. Second, a pulley-considered multilayer kinematic model is established, and a vision-based self-calibration method is proposed to identify the structural parameters after assembly using onboard sensing and AprilTag observations, thereby reducing the number of recalibrations required during robot operation after reconfiguration. Third, a vision-guided bin-picking method is developed by combining RGB-D perception, coordinate transformation, and the calibrated robot model. Simulation and prototype experiments are conducted to validate the proposed system. A software/hardware combined validation framework is established, in which the CoppeliaSim-based simulation and the hardware prototype are used together to verify the proposed design and methods. In simulation, self-calibration reduces the Euclidean grasping position error from 0.371 mm to 0.048 mm and the orientation error from 0.071° to 0.004°. In experiments, the relative position error is reduced by 58.33% after self-calibration. Full article
(This article belongs to the Special Issue Motor Control and Remote Handling in Robotic Applications)
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