Search Results (49)

To address the poor resistance of recycled aggregate concrete (RAC) to chloride ion penetration and freeze–thaw deterioration in cold coastal regions, this study introduces basalt fibers (BFs) as a reinforcement to improve its durability and structural integrity. Rapid freeze–thaw and electric flux tests, combined with scanning electron microscopy (SEM), were employed to systematically evaluate the effects of fiber volume fraction and length configuration on the frost resistance and chloride impermeability of basalt fiber-reinforced RAC (BFRAC). The experimental results demonstrated that the incorporation of basalt fibers markedly enhanced the coupled durability of RAC, with the mixture containing 0.15% fiber volume and a balanced hybrid of short (12 mm) and long (18 mm) fibers achieving the most favorable performance. This mixture effectively reduced mass loss and strength degradation under repeated freeze–thaw cycles while substantially lowering chloride ion penetration compared with plain RAC. Microstructural observations revealed that the hybrid fiber system formed a multi-scale three-dimensional network, in which short fibers restrained microcrack initiation and long fibers bridged macrocracks, jointly refining the pore structure and improving the interfacial bonding between recycled aggregates and the cement matrix. This synergistic mechanism enhanced matrix compactness and obstructed chloride transport, leading to a more stable and durable composite. The findings not only establish an optimal basalt fiber design for improving RAC durability but also elucidate the fundamental mechanism underlying hybrid fiber synergy. These insights provide valuable theoretical guidance and practical strategies for developing sustainable, high-performance concrete suitable for long-term service in cold-region coastal infrastructures. Full article

Penetration of harmful substances, such as chloride ions, is a major contributor to durability issues in concrete structures. Low permeability is critical for long-term performance, prompting the assessment and classification of concrete based on its resistance to ionic transport. However, the transport mechanisms are complicated and influenced by a range of interdependent factors including binder type, mixture proportions, specimen age, and curing conditions. There are two widely adopted test methods used for assessing chloride ion permeability: the Rapid Chloride Permeability Test (RCPT) and the Surface Resistivity Test (SRT), a non-destructive alternative. While RCPT is well-established, its long testing time as well as its high costs and sensitivity to specimen preparation limit its practicality. The SRT offers faster, more repeatable, and easier implementation. This state-of-the-art review systematically compares RCPT and SRT results across studies, revealing a strong inverse correlation with coefficients of determination (R²) from 0.85 to 0.95, as influenced by compressive strength, testing age, water-to-cement ratio, and supplementary cementitious material (SCM) type. Results showed that RCPT often has standard deviation (SD) values exceeding 300 coulombs and coefficient of variation (COV) values up to 10%, while SRT has lower variability (SD < 3 kΩ·cm and COV ≈ 5%). The review concludes that, with appropriate calibration, the SRT can reliably classify concrete permeability, closely aligning with RCPT results. However, research gaps remain regarding the applicability of existing models to less conventional SCMs and concrete types. Future research should prioritize the development of binder-specific correlations, validation using diffusion-based methods, and exploration of alternative SCMs and curing regimens to expand SRT applicability. Full article

Premature deterioration of concrete structures in coastal areas requires a careful evaluation based on durability criteria. Electrical Resistivity (ER) serves as a valuable indicator of concrete durability, as it reflects how easily aggressive agents can penetrate its pores. This testing method offers several advantages; it is non-destructive, rapid, and more cost-effective than the chloride permeability test (RCPT). Furthermore, durable concrete typically necessitates larger quantities of cement, which contradicts the goals of sustainable concrete development. Thus, a significant challenge is to create concrete that is both durable and sustainable. This research explores the effects of pozzolanic additives, specifically Volcanic Ash (VA) and Sugarcane Bagasse Ash (SCBA), on the electrical resistivity of eco-friendly concretes exposed to the coastal conditions of the Gulf of Mexico. The electrical resistivity (ER) was measured at intervals of 3, 7, 14, 21, 28, 45, 56, 90, and 180 days across 180 cylinders, each with dimensions of 10 cm × 20 cm. The sustainability of the concrete was evaluated based on its energy efficiency. Three types of mixtures were developed using the ACI 211.1 method, maintaining a water-to-cement (w/c) ratio of 0.57 with CPC 30 R RS cement and incorporating various additions: (1) varying percentages of VA (2.5%, 5%, and 7.5%), (2) SCBA at rates of 5%, 10%, and 15%, and (3) ternary mixtures featuring VA-SCBA ratios of 1:1, 1:2, and 1:3. The findings indicated an increase in ER of up to 37% and a reduction in CO₂ emissions ranging from 4.2% to 16.8% when compared to the control mixture, highlighting its potential for application in structures situated in aggressive environments. Full article

Normal concrete exhibits poor resistance to chloride penetration, often leading to reinforcement corrosion and premature structural failure. In contrast, ultra-high-performance concrete (UHPC) demonstrates superior resistance to corrosion caused by chloride salts. The chloride diffusion behaviour of UHPC was investigated via long-term immersion (LTI) and rapid chloride migration (RCM) tests. Additionally, this study presents the first development of a time-dependent diffusion model for UHPC under chloride corrosion, as well as the proposal of a performance-based design method for calculating the protective layer thickness. Results show that the incorporation of steel fibers reduced the chloride diffusion coefficient ($D$) by 37.9%. The free chloride content (FCC) in UHPC increased by 92.0% at 2 mm after 300 d of the action of LTI. $D$ decreased by up to 91.0%, whereas the surface chloride concentration ($C_{\mathrm{s}}$) increased by up to 92.5% under the action of LTI. The time-dependent models of $D$ and $C_{\mathrm{s}}$ followed power and logarithmic functions, respectively. An increase in UHPC surface temperature, relative humidity, and tensile stress ratio significantly diminishes the chloride resistance of UHPC. The minimum UHPC protective layer thicknesses required for UHPC-HPC composite beams with design service lives of 100 years, 150 years, and 200 years are 30 mm, 37 mm, and 43 mm, respectively. Full article

Considering the harsh marine environment characterized by dry–wet cycles, freeze–thaw action, chloride penetration, and sulfate attack, four optimized ultra-high-performance concrete (UHPC) mix designs were developed. Durability was assessed via electric flux, dry–wet cycles, and rapid freeze–thaw tests to evaluate the effects of curing methods, aggregate types, and mineral admixtures on key durability indicators, including chloride ion permeability, compressive strength loss, and mass loss. Scanning electron microscopy (SEM) examined microstructural changes under various conditions. Results showed that curing method significantly affected chloride ion permeability and sulfate resistance. High-temperature curing (70 ± 2 °C) reduced 28-day chloride ion electric flux by about 50%, and the compressive strength loss rate of specimens subjected to sulfate attack decreased by 2.7% to 45.7% compared to standard curing. Aggregate type had minimal impact on corrosion resistance, while mineral admixtures improved durability more effectively. Frost resistance was excellent, with mass loss below 0.87% after 500 freeze–thaw cycles. SEM analysis revealed that high-temperature curing decreased free cement particles, and mineral admixtures refined pore structure, enhancing matrix compactness. Among all mixtures, Mix Proportion 4 demonstrated the best overall durability. This study offers valuable insights for UHPC design in aggressive marine conditions. Full article

Ensuring the durability of concrete pavements against chloride ingress is critical, yet the relationship between electrical resistivity and chloride penetration remains underexplored. This study evaluates the effectiveness of entrained air and fly ash in mitigating chloride ingress using an electrical resistivity model and surface resistivity tests. Concrete samples with varying entrained air contents (0% to 10%) and Class C or Class F fly ash underwent three-year ponding tests in temperature-controlled indoor water baths and outdoor CaCl₂-NaCl brine solutions. The results indicate that lower entrained air contents led to a more rapid increase in resistivity, with concrete mixes incorporating Class C fly ash exhibiting 1.5 times greater resistivity gains than those with Class F fly ash. Surface resistivity tests revealed that reaction factors were 67% higher in specimens with 3.5% entrained air compared to 10.0%, while decreasing by 57% and 41% in concrete mixes containing Class F and Class C fly ash, respectively, across all chloride concentrations. Using back-calculated environmental factors, corrosion initiation potential in concrete pavements was projected for exposure periods of up to 50 years. These findings provide insights for optimizing entrained air and fly ash formulations to enhance pavement performance and durability. Full article

Recent studies have shown the viability of low-grade calcined clays as a partial substitute for cement in construction applications. However, there is limited information about the performance of low-grade calcined clay in withstanding chloride-rich environments. This paper investigates the durability performance of mortar prepared by partially substituting cement with low-grade calcined clay. Naturally occurring clay having a kaolinite content of 17% was calcined at 900 °C, blended and used to prepare composite cement samples containing up to 40% by weight low-grade calcined clay. Durability studies were conducted using the rapid chloride penetration test (RCPT), freeze and thaw, sorptivity, permeable porosity, ultrasonic pulse velocity (UPV), and autogenous shrinkage. The incorporation of calcined clay resulted in significant improvements in durability properties, including reductions in sorptivity, permeable porosity, and chloride ion penetration. Additionally, enhanced freeze–thaw resistance was observed, indicating the ability of calcined clays to mitigate deterioration under harsh environmental conditions. These improvements in durability translate to extended service life and reduced maintenance requirements for concrete structures. Full article

In many offshore structures, structural components are often subjected to compressive forces and seawater corrosion. Therefore, understanding their resistance to chloride ion-induced corrosion under compression is crucial. This study investigates the effects of macro polypropylene fibers and macro steel fibers on the chloride permeability and damage of concrete under uniaxial compression. Ultrasonic testing is performed before and after the uniaxial compression test to assess the damage to concrete specimens at different stress levels. Simultaneously, the Rapid Chloride Migration test is conducted on the specimens subjected to various compressive stress levels. The results reveal that the chloride permeability of concrete is influenced by the stress level after uniaxial compression. Additionally, a threshold phenomenon is observed in the chloride permeability: after reaching the threshold stress level, the chloride diffusion coefficient increases significantly. Compared with plain concrete, incorporating macro fibers raises the threshold stress level for chloride ion penetration. Furthermore, this threshold stress level increases with higher fiber content. The variation in ultrasonic velocity with stress level is also found to be an effective indicator for evaluating the chloride permeability of concrete under uniaxial compression. Moreover, a prediction model for the chloride permeability of FRC (fiber reinforced concrete) is proposed based on the results. Full article

Properties of high early-strength concretes (HESCs) containing Type V, Type III, and rapid hardening calcium sulfoaluminate (CSA) cements were investigated at curing ages of opening time, 24 h, and 28 days. Investigated properties included the fresh (workability, setting time, air content, unit weight, and released heat of hydration), mechanical (compressive and flexural strengths), transport (absorption, volume of permeable voids, water penetration, rapid chloride permeability, and accelerated corrosion resistance), dimensional stability (drying shrinkage), and durability (de-icing salt and abrasion resistance) properties. Test results revealed that the HESC containing Rapid-Set cement achieved the shortest opening time to attain the required minimum strength, followed by Type III and Type V cement HESCs. For the most part, Type V cement HESC produced the best transport and de-icing salt resistance, whereas Rapid-Set cement HESC displayed the best dimensional stability and wear resistance. Full article

This study evaluated the effects of adding waste PET fibers on the mechanical properties and chloride ion penetration of latex-modified ultra-rapid hardening cement concrete used for emergency road pavement repairs. The primary experimental variable was the content of waste PET fibers. The mechanical properties of the concrete were evaluated through compressive strength, flexural strength, and splitting tensile strength tests. Its durability was evaluated through chloride ion penetration, surface resistivity, and abrasion resistance tests. The experimental results were compared with the quality standards for emergency repair concrete set by the Korea Expressway Corporation. As a result, this study has enhanced the strength and resistance to chloride ions of latex-modified concrete by incorporating waste PET fibers. In the mixture with 3.84 kg/m³ of waste PET fibers, the compressive strength was 29.9 MPa at 4 h and 42.5 MPa at 28 curing days. The flexural strength was 6.0 MPa at 4 curing hours and 7.0 MPa at 28 days, and the splitting tensile strength was 4.5 MPa at 28 days of curing. The chloride ion permeability amount and abrasion depth were 1081C and 0.82 mm, respectively. The mixture with 3.84 kg/m³ of waste PET fibers has superior compressive strength, flexural strength, splitting tensile strength, chloride ion penetration, and surface resistivity compared to the mixture with 7.68 kg/m³. This result means that the waste PET fibers caused poor dispersion and fiber-balling within the concrete, leading to loose internal void structures when incorporated at 3.84 kg/m³. However, the abrasion resistance test showed better results for the mixture with 7.68 kg/m³ of waste PET fibers than the 3.84 kg/m³ mixture. Therefore, the test results indicated that 3.84 kg/m³ of waste PET fibers is the most effective for latex-modified concrete used in emergency road pavement repairs. Full article

As an important gelling material, cementitious materials are widely used in civil engineering construction. Currently, research on these materials is conducted using experimental and numerical image processing methods, which enable the observation and analysis of structural changes and mechanical properties. These methods are instrumental in designing cementitious materials with specific performance criteria, despite their resource-intensive nature. The material genome approach represents a novel trend in material research and development. The establishment of a material gene database facilitates the rapid and precise determination of relationships between characteristic genes and performance, enabling the bidirectional design of cementitious materials’ composition and properties. This paper reviews the characteristic genes of cementitious materials from nano-, micro-, and macro-scale perspectives. It summarizes the characteristic genes, analyzes expression parameters at various scales, and concludes regarding their relationship to mechanical properties. On the nanoscale, calcium hydrated silicate (C-S-H) is identified as the most important characteristic gene, with the calcium–silicon ratio being the key parameter describing its structure. On the microscale, the pore structure and bubble system are key characteristics, with parameters such as porosity, pore size distribution, pore shape, air content, and the bubble spacing coefficient directly affecting properties like frost resistance, permeability, and compressive strength. On the macroscale, the aggregate emerges as the most important component of cementitious materials. Its shape, angularity, surface texture (grain), crushing index, and water absorption are the main characteristics influencing properties such as chloride ion penetration resistance, viscosity, fluidity, and strength. By analyzing and mapping the relationship between these genes and properties across different scales, this paper offers new insights and establishes a reference framework for the targeted design of cementitious material properties. Full article

Cement production requires considerable energy and natural resources, severely impacting the environment due to harmful gas emissions. Coal bottom ash (CBA) and coal boiler slag (CBS), byproducts of coal-fired powerplants having pozzolanic properties, can be mechanically ground and replace cement in concrete, which reduces waste in landfills, preserves natural resources, and reduces health hazards. This study was performed to determine the optimum cement replacement amount of ground CBA (GCBA) and ground CBS (GCBS) in concrete, which was 10% for GCBA and 5% for GCBS. GCBA-based concrete exhibited superior tensile strength, modulus of elasticity, and durability compared to the control. In the Rapid Chloride Penetration Test, 10% GCBA concrete resulted in 2026 coulombs at 56 days, compared to 3405 coulombs for the control, indicating more resistance to chloride penetration. Incorporating 2.5% nanoclay in GCBA-based concrete increased the optimum GCBA content by 5%, and the compressive strength of 15% GCBA concrete increased by 4 MPa. The mortar consisting of the finest GCBA(L1) having Blaine fineness of 3072 g/cm² yielded the highest compressive strength (32.7 MPa). The study discovered that the compressive strength of GCBA and GCBS-based mortars increases with fineness, and meeting the recommended fineness limit in ASTM C618 enhances concrete or mortar properties. Full article

South Africa is endowed with a wealth of coal-fired power stations that can produce extremely high volumes of fly ash per year exceeding 34 million tonnes. The use of high-volume fly ash (HVFA) binders in the construction sector has the capacity to significantly reduce greenhouse gas emissions associated with traditional cement production and offset the carbon footprint of Eskom. The excessive production of fly ash by Eskom warrants the need for developing ultra-high-volume fly ash binders (UHVFA, fly ash/binder > 60 wt%). Nonetheless, fly ash (FA) replacement of cement is still largely limited to 35% regardless of more ambitious research indicating the potential to surpass 60%. In view of the urgent need for South Africa to offset and reduce its carbon footprint, this work reviews and summarises the literature on the performance of HVFA binders with a focus on two specific areas: (i) strength and (ii) durability. On HVFA binder strength, the focus is drawn on work that analysed the compressive strength, flexural strength, and split tensile strength. This review focuses on the extant literature analysing the durability of HVFA binders using various tests, including sorptivity, resistivity, permeability, tortuosity, rapid chloride penetration tests, resistance to sulphate attack, and microstructural analysis. As the FA content increases towards optima, i.e., 50–80%, the most indicative composite characteristics of the strength and durability properties are UCS (30–90 MPa) and permeability (low). This review reveals the leading methodologies, instrumentation, findings, challenges, and contradictions. Full article

The impact of the calcination temperature and grinding time on the mechanical properties and durability of limestone-calcined clay concrete (LC3) is crucial. In this research, calcined clay was produced within the temperature range of 700 °C to 900 °C, and the grinding time varied from 15 to 120 min. This study examines compressive strength and chloride penetration resistance using the rapid chloride migration test on LC3 concrete over a period of 180 days. The findings reveal that clay calcined at 800 °C for 120 min exhibited the highest specific surface area compared to other calcined clays. Furthermore, the compressive strength of LC3 concrete incorporating clay calcined at 800 °C for 60 min surpassed that of other mixtures investigated. Additionally, the chloride diffusion coefficient of LC3 concrete with calcined clay prepared at 800 °C for 120 min was lower than other mixtures. Full article

This case study aimed to compare the differences in the durability and prestress loss between normal-weight-concrete (NC) and lightweight-aggregate-concrete (LWC) prestressed box girders, which were constructed at the same time in the same area, so as to verify the superiority of using synthetic lightweight aggregate (LWA) made from reservoir sediments in prestressed bridges. For the NCs and LWCs used in the prestressed box girders, the basic mechanical properties (compressive strength, flexural strength, splitting tensile strength, and elastic modulus) were tested, as well as the durability properties (chloride ion penetration resistance and rapid chloride permeability). Then, through the prestress-monitoring system, the prestress losses of the two groups of prestressed box girders were tracked. The results of the durability test confirmed that LWC can inhibit the penetration of air, water, and chloride ions by strengthening the interfacial transition zone between the aggregate and the cement paste, thereby improving its durability. Moreover, the magnetic-flux prestress loss of the NC prestressed box girder reached 8.1%. In contrast, the magnetic-flux prestress losses on both sides of the LWC prestressed box girder were 4.6% and 4.9%, respectively. This verified that, under the same environmental conditions, the use of LWC produced less of a prestress loss than the use of NC. Full article