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21 pages, 3116 KB  
Article
A Python-Based Thermodynamic Equilibrium Library for Gibbs Energy Minimization: A Case Study on Supercritical Water Gasification of Ethanol and Methanol
by Julles Mitoura dos Santos Junior, Antonio Carlos Daltro de Freitas and Adriano Pinto Mariano
Eng 2025, 6(9), 208; https://doi.org/10.3390/eng6090208 - 30 Aug 2025
Viewed by 554
Abstract
This work aims to present tes-thermo, a Python library developed to solve thermodynamic equilibrium problems using the Gibbs energy minimization approach. The library is a variant of TeS v.3, a standalone executable developed for the same purpose. The tool formulates the chemical [...] Read more.
This work aims to present tes-thermo, a Python library developed to solve thermodynamic equilibrium problems using the Gibbs energy minimization approach. The library is a variant of TeS v.3, a standalone executable developed for the same purpose. The tool formulates the chemical equilibrium problem of combined phases as a nonlinear programming problem, implemented using Pyomo (Python Optimization Modeling Objects) and solved with IPOPT (Interior Point OPTimizer). To validate the tool and demonstrate its robustness, the supercritical water gasification (SCWG) of methanol and ethanol was investigated. The PengRobinson equation of state was employed to account for non-idealities in the gas phase. Experimental and simulated data from the literature were used for validation, and, in both cases, the results were satisfactory, with root mean square errors consistently below 0.23. The SCWG processes studied revealed that hydrogen production is favored by increasing temperature and decreasing pressure. For both methanol and ethanol, increasing the carbonaceous substrate fraction in the feed promotes hydrogen formation; however, it also leads to reduced hydrogen relative yield due to the enhanced formation of methane and carbon monoxide under these conditions. Consequently, although hydrogen production increases, the hydrogen molar fraction in the dry gas stream tends to decrease with the higher substrate content. As expected, the SCWG of methanol produces more hydrogen and less carbon monoxide compared to ethanol under similar conditions. This behavior is consistent with the higher carbon content in ethanol, which favors reactions leading to carbon oxides. In summary, tes-thermo proves to be a robust and reliable tool for conducting research and studies on topics related to thermodynamic equilibrium. Full article
(This article belongs to the Section Chemical, Civil and Environmental Engineering)
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20 pages, 481 KB  
Article
Dynamic Scheduling and Preventive Maintenance in Small-Batch Production: A Flexible Control Approach for Maximising Machine Reliability and Minimising Delays
by Alexandra Maierhofer, Sebastian Trojahn and Frank Ryll
Appl. Sci. 2025, 15(8), 4287; https://doi.org/10.3390/app15084287 - 13 Apr 2025
Cited by 1 | Viewed by 1269
Abstract
Single- and small-batch production requires flexible production control to maximise machine reliability and minimise delivery delays. Existing planning approaches often do not take into account the dynamic production conditions of these environments, where machine breakdowns, variable order volumes and short-term changes lead to [...] Read more.
Single- and small-batch production requires flexible production control to maximise machine reliability and minimise delivery delays. Existing planning approaches often do not take into account the dynamic production conditions of these environments, where machine breakdowns, variable order volumes and short-term changes lead to inefficiencies. This paper presents an enhanced job-shop scheduling model that integrates preventive maintenance strategies directly into production control. Using a mixed-integer programming approach, machine allocation and maintenance measures are optimised simultaneously in order to reduce unplanned downtimes and make efficient use of free time slots. The model is implemented in Python with Pyomo (Python 3.13.0 and Pyomo Version: 6.8.0) and validated using a scenario. The results show that an adaptive maintenance strategy contributes significantly to reducing machine downtimes without compromising production output. Visualisations support users in their decision-making by clearly presenting machine availability, maintenance slots and production orders. The approach is specifically designed for production and maintenance planners who need efficient and adaptable scheduling in volatile production environments. Compared to traditional maintenance models, this approach improves schedule adherence and optimises resource utilisation by dynamically linking production control and maintenance planning. Full article
(This article belongs to the Special Issue Smart Maintenance for Sustainable Manufacturing and Industry 4.0)
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20 pages, 3548 KB  
Article
Optimization of Material Flow and Product Allocation in Inter-Unit Operations: A Case Study of a Refrigerator Manufacturing Facility
by Selman Karagoz and Yasin Karagoz
Logistics 2025, 9(1), 13; https://doi.org/10.3390/logistics9010013 - 16 Jan 2025
Cited by 1 | Viewed by 2007
Abstract
Background: Logistics operations are integral to manufacturing systems, particularly in the transportation processes that occur not only between facilities and stakeholders but also between warehouses and workstations within a facility. The design of functional areas and allocating goods to appropriate zones within [...] Read more.
Background: Logistics operations are integral to manufacturing systems, particularly in the transportation processes that occur not only between facilities and stakeholders but also between warehouses and workstations within a facility. The design of functional areas and allocating goods to appropriate zones within the warehouse management system (WMS) are critical activities that substantially influence the efficiency of manufacturing logistics operations. Methods: This study develops a mixed-integer programming (MIP) model to optimize material flow and product routing in manufacturing. The model identifies efficient pathways, assigns products to routes, and determines the required material-handling equipment. It is implemented in Python (3.11.5) using the Pyomo (6.7.3) package and the CBC solver (2.10.11), with sensitivity analysis performed on constraints and decision variables to evaluate robustness. Results: The findings indicate that Material Flow 3 and Material-Handling Equipment 1 represent the optimal configurations for managing the majority of goods within the manufacturing system. Conclusions: The proposed mathematical model supports the decision-making process by enabling adjustments to the proportions of functional areas within the manufacturing logistics system, ensuring operational efficiency and flexibility in response to changing demands. Furthermore, the study offers managerial insights and suggests directions for future research. Full article
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21 pages, 2602 KB  
Review
Optimal Power Flow for Unbalanced Three-Phase Microgrids Using an Interior Point Optimizer
by Piyapath Siratarnsophon, Woosung Kim, Nicholas Barry, Debjyoti Chatterjee and Surya Santoso
Energies 2024, 17(1), 32; https://doi.org/10.3390/en17010032 - 20 Dec 2023
Cited by 1 | Viewed by 2576
Abstract
Optimal power flow (OPF) analysis enables the in-depth study and examination of islanded microgrid design and operation. The development of the analysis framework, including modeling, formulating, and selecting effective OPF solvers, however, is a nontrivial task. As a result, this paper presents a [...] Read more.
Optimal power flow (OPF) analysis enables the in-depth study and examination of islanded microgrid design and operation. The development of the analysis framework, including modeling, formulating, and selecting effective OPF solvers, however, is a nontrivial task. As a result, this paper presents a tutorial on an OPF modeling framework, offering a mathematical model that can be readily implemented using established open-source software tools such as OpenDSS, Pyomo, and IPOPT. The framework is versatile, capable of representing single-phase and unbalanced three-phase islanded microgrids. Various inverter models, such as those of grid forming and following equipped with their operating characteristics, can be incorporated. The efficacy of the proposed framework is demonstrated in studying the OPF of single-phase and three-phase microgrids. Full article
(This article belongs to the Special Issue Modeling, Optimization, and Control in Smart Grids)
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24 pages, 1437 KB  
Article
Multi-Area and Multi-Period Optimal Reactive Power Dispatch in Electric Power Systems
by Martín M. Sánchez-Mora, Walter M. Villa-Acevedo and Jesús M. López-Lezama
Energies 2023, 16(17), 6373; https://doi.org/10.3390/en16176373 - 2 Sep 2023
Cited by 4 | Viewed by 1887
Abstract
Factors such as persistent demand growth, expansion project delays, and the rising adoption of renewable energy sources highlight the importance of operating power systems within safe operational margins. The optimal reactive power dispatch (ORPD) seeks to find operating points that allow greater flexibility [...] Read more.
Factors such as persistent demand growth, expansion project delays, and the rising adoption of renewable energy sources highlight the importance of operating power systems within safe operational margins. The optimal reactive power dispatch (ORPD) seeks to find operating points that allow greater flexibility in reactive power reserves, thus ensuring the safe operation of power systems. The main contribution of this paper is a multi-area and multi-period ORPD (MA-MP-ORPD) model, which seeks the minimization of the voltage deviation in pilot nodes, the reactive power deviation of shunt elements, and the total reactive power generated, all taking into account the operational constraints for each area. The MA-MP-ORPD was implemented in the Python programming language using the Pyomo library; furthermore, the BONMIN solver was employed to solve this mixed-integer nonlinear programming problem. The problem was formulated from the standpoint of the system operator; therefore, it minimizes the variations of critical variables from the desired operative values; furthermore, the number of maneuvers of the reactive compensation elements was also minimized to preserve their lifetimes. The results obtained on IEEE test systems of 39 and 57 buses validated its applicability and effectiveness. The proposed approach allowed obtaining increases in the reactive power reserves of up to 59% and 62% for the 39- and 57-bus test systems, respectively, while ensuring acceptable operation values of the critical variables. Full article
(This article belongs to the Section F: Electrical Engineering)
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19 pages, 559 KB  
Article
Assessing by Simulation the Effect of Process Variability in the SALB-1 Problem
by Luis A. Moncayo-Martínez and Elias H. Arias-Nava
AppliedMath 2023, 3(3), 563-581; https://doi.org/10.3390/appliedmath3030030 - 28 Jul 2023
Cited by 3 | Viewed by 2002
Abstract
The simple assembly line balancing (SALB) problem is a significant challenge faced by industries across various sectors aiming to optimise production line efficiency and resource allocation. One important issue when the decision-maker balances a line is how to keep the cycle time under [...] Read more.
The simple assembly line balancing (SALB) problem is a significant challenge faced by industries across various sectors aiming to optimise production line efficiency and resource allocation. One important issue when the decision-maker balances a line is how to keep the cycle time under a given time across all cells, even though there is variability in some parameters. When there are stochastic elements, some approaches use constraint relaxation, intervals for the stochastic parameters, and fuzzy numbers. In this paper, a three-part algorithm is proposed that first solves the balancing problem without considering stochastic parameters; then, using simulation, it measures the effect of some parameters (in this case, the inter-arrival time, processing times, speed of the material handling system which is manually performed by the workers in the cell, and the number of workers who perform the tasks on the machines); finally, the add-on OptQuest in SIMIO solves an optimisation problem to constrain the cycle time using the stochastic parameters as decision variables. A Gearbox instance from literature is solved with 15 tasks and 14 precedence rules to test the proposed approach. The deterministic balancing problem is solved optimally using the open solver GLPK and the Pyomo programming language, and, with simulation, the proposed algorithm keeps the cycle time less than or equal to 70 s in the presence of variability and deterministic inter-arrival time. Meanwhile, with stochastic inter-arrival time, the maximum cell cycle is 72.04 s. The reader can download the source code and the simulation models from the GitHub page of the authors. Full article
(This article belongs to the Special Issue Trends in Simulation and Its Applications)
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23 pages, 4633 KB  
Article
Techno-Economic Analysis and Optimization of a Compressed-Air Energy Storage System Integrated with a Natural Gas Combined-Cycle Plant
by Pavitra Senthamilselvan Sengalani, Md Emdadul Haque, Manali S. Zantye, Akhilesh Gandhi, Mengdi Li, M. M. Faruque Hasan and Debangsu Bhattacharyya
Energies 2023, 16(13), 4867; https://doi.org/10.3390/en16134867 - 22 Jun 2023
Cited by 5 | Viewed by 3265
Abstract
To address the rising electricity demand and greenhouse gas concentration in the environment, considerable effort is being carried out across the globe on installing and operating renewable energy sources. However, the renewable energy production is affected by diurnal and seasonal variability. To ensure [...] Read more.
To address the rising electricity demand and greenhouse gas concentration in the environment, considerable effort is being carried out across the globe on installing and operating renewable energy sources. However, the renewable energy production is affected by diurnal and seasonal variability. To ensure that the electric grid remains reliable and resilient even for the high penetration of renewables into the grid, various types of energy storage systems are being investigated. In this paper, a compressed-air energy storage (CAES) system integrated with a natural gas combined-cycle (NGCC) power plant is investigated where air is extracted from the gas turbine compressor or injected back into the gas turbine combustor when it is optimal to do so. First-principles dynamic models of the NGCC plant and CAES are developed along with the development of an economic model. The dynamic optimization of the integrated system is undertaken in the Python/Pyomo platform for maximizing the net present value (NPV). NPV optimization is undertaken for 14 regions/cases considering year-long locational marginal price (LMP) data with a 1 h interval. Design variables such as the storage capacity and storage pressure, as well as the operating variables such as the power plant load, air injection rate, and air extraction rate, are optimized. Results show that the integrated CAES system has a higher NPV than the NGCC-only system for all 14 regions, thus indicating the potential deployment of the integrated system under the assumption of the availability of caverns in close proximity to the NGCC plant. The levelized cost of storage is found to be in the range of 136–145 $/MWh. Roundtrip efficiency is found to be between 74.6–82.5%. A sensitivity study with respect to LMP shows that the LMP profile has a significant impact on the extent of air injection/extraction while capital expenditure reduction has a negligible effect. Full article
(This article belongs to the Topic Modeling, Optimization, and Control of Energy Systems)
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30 pages, 8165 KB  
Article
Day-Ahead Scheduling Strategy Optimization of Electric–Thermal Integrated Energy System to Improve the Proportion of New Energy
by Chunxia Gao, Zhaoyan Zhang and Peiguang Wang
Energies 2023, 16(9), 3781; https://doi.org/10.3390/en16093781 - 28 Apr 2023
Cited by 9 | Viewed by 2579
Abstract
The coordinated use of electricity and a heat energy system can effectively improve the energy structure during winter heating in the northern part of China and improve the environmental pollution problem. In this paper, an economic scheduling model of an electric–thermal integrated energy [...] Read more.
The coordinated use of electricity and a heat energy system can effectively improve the energy structure during winter heating in the northern part of China and improve the environmental pollution problem. In this paper, an economic scheduling model of an electric–thermal integrated energy system, including a wind turbine, regenerative electric boiler, solar heat collection system, biomass boiler, ground source heat pump and battery is proposed, and a biomass boiler was selected as the auxiliary heat source of the solar heat collection system. A mixed integer linear programming model was established to take the operating cost of the whole system as the target. A day-ahead optimization scheduling strategy considering the demand side response and improving new energy consumption is proposed. In order to verify the influence of the coordinated utilization of the flexible load and energy storage equipment on the optimal scheduling in the model built, three scenarios were set up. Scenario 3 contains energy storage and a flexible load. Compared with scenario 1, the total cost of scenario 3 was reduced by 51.5%, and the abandonment cost of wind energy was reduced by 43.3%. The use of a flexible load and energy storage can effectively reduce the cost and improve new energy consumption. By increasing the capacity of the energy-storage device, the wind power is completely absorbed, but the operation and maintenance cost is increased, so the capacity of energy storage equipment is allocated reasonably according to the actual situation. Full article
(This article belongs to the Special Issue Modeling and Optimization Research of Integrated Energy Power System)
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15 pages, 4427 KB  
Article
Decision Support System for Emergencies in Microgrids
by Maria Fotopoulou, Dimitrios Rakopoulos and Stefanos Petridis
Sensors 2022, 22(23), 9457; https://doi.org/10.3390/s22239457 - 3 Dec 2022
Cited by 13 | Viewed by 2322
Abstract
The usual operation of a microgrid (MG) may often be challenged by emergencies related to extreme weather conditions and technical issues. As a result, the operator often needs to adapt the MG’s management by either: (i) excluding disconnected components, (ii) switching to islanded [...] Read more.
The usual operation of a microgrid (MG) may often be challenged by emergencies related to extreme weather conditions and technical issues. As a result, the operator often needs to adapt the MG’s management by either: (i) excluding disconnected components, (ii) switching to islanded mode or (iii) performing a black start, which is required in case of a blackout, followed by either direct reconnection to the main grid or islanded operation. The purpose of this paper is to present an optimal Decision Support System (DSS) that assists the MG’s operator in all the main possible sorts of emergencies, thus providing an inclusive solution. The objective of the optimizer, developed in Pyomo, is to maximize the autonomy of the MG, prioritizing its renewable production. Therefore, the DSS is in line with the purpose of the ongoing energy transition. Furthermore, it is capable of taking into account multiple sorts of Distributed Energy Resources (DER), including Renewable Energy Sources (RES), Battery Energy Storage Systems (BESS)—which can only be charged with renewable energy—and local, fuel-based generators. The proposed DSS is applied in a number of emergencies considering grid-forming and grid-following mode, in order to highlight its effectiveness and is verified with the use of PowerFactory, DIgSILENT. Full article
(This article belongs to the Special Issue Smart Sensor for Smartgrids and Microgrids)
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28 pages, 2427 KB  
Article
Decomposition Methods for the Network Optimization Problem of Simultaneous Routing and Bandwidth Allocation Based on Lagrangian Relaxation
by Ihnat Ruksha and Andrzej Karbowski
Energies 2022, 15(20), 7634; https://doi.org/10.3390/en15207634 - 16 Oct 2022
Cited by 1 | Viewed by 2160
Abstract
The main purpose of the work was examining various methods of decomposition of a network optimization problem of simultaneous routing and bandwidth allocation based on Lagrangian relaxation. The problem studied is an NP-hard mixed-integer nonlinear optimization problem. Multiple formulations of the optimization problem [...] Read more.
The main purpose of the work was examining various methods of decomposition of a network optimization problem of simultaneous routing and bandwidth allocation based on Lagrangian relaxation. The problem studied is an NP-hard mixed-integer nonlinear optimization problem. Multiple formulations of the optimization problem are proposed for the problem decomposition. The decomposition methods used several problem formulations and different choices of the dualized constraints. A simple gradient coordination algorithm, cutting-plane coordination algorithm, and their more sophisticated variants were used to solve dual problems. The performance of the proposed decomposition methods was compared to the commercial solver CPLEX and a heuristic algorithm. Full article
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18 pages, 913 KB  
Article
Web-Based Tool for Algebraic Modeling and Mathematical Optimization
by Vaidas Jusevičius and Remigijus Paulavičius
Mathematics 2021, 9(21), 2751; https://doi.org/10.3390/math9212751 - 29 Oct 2021
Cited by 5 | Viewed by 4058
Abstract
In this article, we present a new open-source tool for algebraic modeling and mathematical optimization. We begin by distilling the main gaps within the existing algebraic modeling languages and tools (varying performance, limited cross-compatibility, complex syntax, and different solver, feature, and problem type [...] Read more.
In this article, we present a new open-source tool for algebraic modeling and mathematical optimization. We begin by distilling the main gaps within the existing algebraic modeling languages and tools (varying performance, limited cross-compatibility, complex syntax, and different solver, feature, and problem type support). Later, we propose a state-of-the-art web-based tool (WebAML and Optimization System) for algebraic modeling languages and mathematical optimization. The tool does not require specific algebraic language knowledge, allows solving problems using different solvers, and utilizes the best characteristics of existing algebraic modeling languages. We also provide clear extension points and ideas on how we could further improve such a tool. Full article
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