Search Results (243)

High-density polyethylene (HDPE) pipes are widely used in urban natural gas pipeline systems due to their excellent mechanical and chemical properties. However, welding joints are critical weak points in these pipelines, and defects, such as cold welding—caused by reduced temperature or/and insufficient pressure—pose significant safety risks. Traditional non-destructive testing (NDT) methods face challenges in detecting cold welding defects due to the polymer’s complex structure and characteristics. This study presents a microwave-based NDT system for detecting cold welding defects in thermal fusion welds of HDPE pipes. The system uses a focusing antenna with a resonant cavity, connected to a vector network analyzer (VNA), to measure changes in microwave parameters caused by cold welding defects in thermal fusion welds. Experiments conducted on HDPE pipes welded at different temperatures demonstrated the system’s effectiveness in identifying areas with a lack of fusion. Mechanical and microstructural analyses, including tensile tests and scanning electron microscopy (SEM), confirmed that cold welding defects lead to reduced mechanical properties and lower material density. The proposed microwave NDT method offers a sensitive, efficient approach for detecting cold welds in HDPE pipelines, enhancing pipeline integrity and safety. Full article

Currently, the shear-extrusion behavior of solid propellants (SPs), which comprise a significant volume fraction of micro-/nanoscale solid particles (e.g., octogen/HMX), nitroglycerin as a plasticizer/solvent, nitrocellulose as a binder, and other functional additives, is still insufficiently understood. While the rheology of highly filled polymers has been extensively documented, the rheological behavior of SPs within the practical processing temperature range of 80–95 °C remains poorly understood. This study investigated, in particular, the pressure dependence of the viscosity of SPs melts during steady-state shear flow. Steady-state shear measurements were conducted using a twin-bore capillary rheometer with capillary dies of varying diameters and lengths to explore the viscosity dependence of SPs. The results reveal that interface defects between octogen particles and the polymer matrix generate a melt pressure range of 3–30 MPa in the long capillary die, underscoring the non-negligible impact of pressure on the measured viscosity (η). At constant temperature and shear rate, the measured viscosity of SPs exhibits strong pressure dependence, showing notable deviations in pressure sensitivity (β), which was found to be greatly relevant to the contents of solvent and solid particles. Such discrepancies are attributed to the compressibility of particle–particle and particle–polymer networks during capillary flow. The findings emphasize the critical role of pressure effect on the rheological properties of SPs, which is essential for optimizing manufacturing processes and ensuring consistent propellant performance. Full article

Direct Air Capture (DAC) is emerging as a critical climate change mitigation strategy, offering a pathway to actively remove atmospheric CO₂. This comprehensive review synthesizes advancements in DAC technologies, with a particular emphasis on the pivotal role of nanostructured solid sorbent materials. The work critically evaluates the characteristics, performance, and limitations of key nanomaterial classes, including metal–organic frameworks (MOFs), covalent organic frameworks (COFs), zeolites, amine-functionalized polymers, porous carbons, and layered double hydroxides (LDHs), alongside solid-supported ionic liquids, highlighting their varied CO₂ uptake capacities, regeneration energy requirements, and crucial water sensitivities. Beyond traditional temperature/pressure swing adsorption, the review delves into innovative DAC methodologies such as Moisture Swing Adsorption (MSA), Electro Swing Adsorption (ESA), Passive DAC, and CO₂-Binding Organic Liquids (CO₂ BOLs), detailing their unique mechanisms and potential for reduced energy footprints. Despite significant progress, the widespread deployment of DAC faces formidable challenges, notably high capital and operational costs (currently USD 300–USD 1000/tCO₂), substantial energy demands (1500–2400 kWh/tCO₂), water interference, scalability hurdles, and sorbent degradation. Furthermore, this review comprehensively examines the burgeoning global DAC market, its diverse applications, and the critical socio-economic barriers to adoption, particularly in developing countries. A comparative analysis of DAC within the broader carbon removal landscape (e.g., CCS, BECCS, afforestation) is also provided, alongside an address to the essential, often overlooked, environmental considerations for the sustainable production, regeneration, and disposal of spent nanomaterials, including insights from Life Cycle Assessments. The nuanced techno-economic landscape has been thoroughly summarized, highlighting that commercial viability is a multi-faceted challenge involving material performance, synthesis cost, regeneration energy, scalability, and long-term stability. It has been reiterated that no single ‘best’ material exists, but rather a portfolio of technologies will be necessary, with the ultimate success dependent on system-level integration and the availability of low-carbon energy. The review paper contributes to a holistic understanding of cutting-edge DAC technologies, bridging material science innovations with real-world implementation challenges and opportunities, thereby identifying critical knowledge gaps and pathways toward a net-zero carbon future. Full article

This review examines the chemical functionalization of Camelina, hemp, and rapeseed oils for the development of sustainable bio-based resins. Key strategies, including epoxidation, acrylation, and click chemistry, are discussed in the context of tailoring molecular structure to enhance reactivity, compatibility, and material performance. Particular emphasis is placed on overcoming the inherent limitations of vegetable oil structures to enable their integration into high-performance polymer systems. The agricultural sustainability and environmental advantages of these feedstocks are also highlighted alongside the technical challenges associated with their chemical modification. Functionalized oils derived from Camelina, hemp, and rapeseed have been successfully applied in various resin systems, including protective coatings, pressure-sensitive adhesives, UV-curable oligomers, and polyurethane foams. These advances demonstrate their growing potential as renewable alternatives to petroleum-based polymers and underline the critical role of structure–property relationships in designing next-generation sustainable materials. Ultimately, the objective of this review is to distill the most effective functionalization pathways and design principles, thereby illustrating how Camelina, hemp, and rapeseed oils could serve as viable substitutes for petrochemical resins in future industrial applications. Full article

A fiber Bragg grating (FBG)-based ocean temperature and depth sensor structure is proposed. The pressure sensing section employs a secondary sensitization design comprising a piston and the polycarbonate buffer, while the temperature sensing section utilizes an FBG encapsulated within a metal silver tube, accompanied by a temperature compensation structure. Simulation analyses verify the enhanced sensitivity of the proposed configuration. By selecting suitable materials for the piston, metal tube, and polymer, and optimizing the dimensions of key components, the sensitivity of the bare FBG sensor is significantly improved through the combined effects of the piston, polymer, and metal tube. After optimization, the sensor exhibits a pressure sensitivity of 1.33 nm/MPa and a temperature sensitivity of 102.77 pm/°C, meeting the high-precision detection requirements for ocean temperature and depth sensing. The experimental results show that the temperature sensitivity is 109.9 pm/°C within the temperature range of −5~35 °C, and that the pressure sensitivity is 1.63 nm/MPa within the pressure range of 1~10 MPa. These results confirm that the sensor is well-suited for high-precision ocean temperature and depth measurements. Full article

Conductive polymer composites (CPCs) are widely used in flexible electronics due to their tunable electrical properties and mechanical deformability. However, accurately predicting the evolution of conductive networks, particularly under compressive strain, remains a significant challenge. In this study, we developed a statistical mechanics model and an extended dynamic statistical mechanics model to quantitatively describe percolation behavior in CPCs. The static model incorporates filler geometry, aspect ratio (AR), and surface-to-volume ratio, and was validated using Monte Carlo simulations. Results show that the percolation threshold for spherical fillers was 0.11965, while significantly lower values of 0.00669 and 0.00203 were observed for plate- and rod-shaped fillers, respectively, confirming the enhanced connectivity of anisotropic particles. To capture strain-dependent behavior, a dynamic model was constructed using a Smoluchowski-type gain–loss framework. This model separates conductive network formation (gain) from network disconnection (loss) caused by filler alignment and Poisson-induced expansion. At high Poisson’s ratios (0.3 and 0.5), the model accurately predicted the reduction in connectivity, particularly for anisotropic fillers. Across all tested conditions, the model exhibited strong agreement with simulation data, with RMSE values ranging from 0.0004 to 0.0449. The results confirm that high AR fillers enhance conductivity under compression, while large Poisson’s ratios suppress network formation. These findings provide a reliable, physically grounded modeling framework for designing strain-sensitive devices such as flexible pressure sensors. Full article

Fibrous structure is a promising building block for developing high-performance wearable piezoresistive sensors. However, the inherent non-conductivity of the fibrous polymer remains a bottleneck for highly sensitive and fast-responsive piezoresistive sensors. Herein, we reported a polyaniline/reduced graphene oxide @ polydopamine/poly (vinylidene fluoride) (PANI/rGO@PDA/PVDF) nanofiber piezoresistive sensor (PNPS) capable of versatile wearable biomonitoring. The PNPS was fabricated by integrating rGO sheets and PANI particles into a PDA-modified PVDF nanofiber network, where PDA was implemented to boost the interaction between the nanofiber networks and functional materials, PANI particles were deposited on a nanofiber substrate to construct electroactive nanofibers, and rGO sheets were utilized to interconnect nanofibers to strengthen in-plane charge carrier transport. Benefitting from the synergistic effect of multi-dimensional electroactive materials in piezoresistive membranes, the as-fabricated PNPS exhibits a high sensitivity of 13.43 kPa⁻¹ and a fast response time of 9 ms, which are significantly superior to those without an rGO sheet. Additionally, a wide pressure detection range from 0 to 30 kPa and great mechanical reliability over 12,000 cycles were attained. Furthermore, the as-prepared PNPS demonstrated the capability to detect radial arterial pulses, subtle limb motions, and diverse respiratory patterns, highlighting its potential for wearable biomonitoring and healthcare assessment. Full article

Coalbed methane (CBM), a significant unconventional natural gas resource, holds a crucial position in China’s ongoing energy structure transformation. However, the inherent low permeability, high brittleness, and strong sensitivity of CBM reservoirs to drilling fluids often lead to severe formation damage during drilling operations, consequently impairing well productivity. To address these challenges, this study developed a novel low-damage, plugging, and anti-collapse water-based drilling fluid gel system (ACWD) specifically designed for coalbed methane drilling. Laboratory investigations demonstrate that the ACWD system exhibits superior overall performance. It exhibits stable rheological properties, with an initial API filtrate loss of 1.0 mL and a high-temperature, high-pressure (HTHP) filtrate loss of 4.4 mL after 16 h of hot rolling at 120 °C. It also demonstrates excellent static settling stability. The system effectively inhibits the hydration and swelling of clay and coal, significantly reducing the linear expansion of bentonite from 5.42 mm (in deionized water) to 1.05 mm, and achieving high shale rolling recovery rates (both exceeding 80%). Crucially, the ACWD system exhibits exceptional plugging performance, completely sealing simulated 400 µm fractures with zero filtrate loss at 5 MPa pressure. It also significantly reduces core damage, with an LS-C1 core damage rate of 7.73%, substantially lower than the 19.85% recorded for the control polymer system (LS-C2 core). Field application in the JX-1 well of the Ordos Basin further validated the system’s effectiveness in mitigating fluid loss, preventing wellbore instability, and enhancing drilling efficiency in complex coal formations. This study offers a promising, relatively environmentally friendly, and cost-effective drilling fluid solution for the safe and efficient development of coalbed methane resources. Full article

The agricultural sector faces growing pressure to enhance productivity and sustainability, prompting innovation in machinery design. Traditional materials such as steel still dominate but are a cause of increased weight, soil compaction, increased fuel consumption, and corrosion. Composite materials—and, more specifically, fiber-reinforced polymers (FRPs)—offer appealing alternatives due to their high specific strength and stiffness, corrosion resistance, and design flexibility. Meanwhile, increasing environmental awareness has triggered interest in biocomposites, which contain natural fibers (e.g., flax, hemp, straw) and/or bio-based resins (e.g., PLA, biopolyesters), aligned with circular economy principles. This review offers a comprehensive overview of synthetic composites and biocomposites for agricultural machinery and equipment (AME). It briefly presents their fundamental constituents—fibers, matrices, and fillers—and recapitulates relevant mechanical and environmental properties. Key manufacturing processes such as hand lay-up, compression molding, resin transfer molding (RTM), pultrusion, and injection molding are discussed in terms of their applicability, benefits, and limits for the manufacture of AME. Current applications in tractors, sprayers, harvesters, and planters are covered in the article, with advantages such as lightweighting, corrosion resistance, flexibility and sustainability. Challenges are also reviewed, including the cost, repairability of damage, and end-of-life (EoL) issues for composites and the moisture sensitivity, performance variation, and standardization for biocomposites. Finally, principal research needs are outlined, including material development, long-term performance testing, sustainable and scalable production, recycling, and the development of industry-specific standards. This synthesis is a practical guide for researchers, engineers, and manufacturers who want to introduce innovative material solutions for more efficient, longer lasting, and more sustainable agricultural machinery. Full article

Flexible piezoresistive pressure sensors have great potential in wearable electronics due to their simple structure, low cost, and ease of fabrication. Porous polymer materials, with their highly deformable internal pores, effectively expand the sensing range. However, a single-sized pore structure struggles to achieve both high sensitivity and a broad sensing range simultaneously. In this study, a PDMS-based flexible pressure sensor with a bilayer porous structure (BLPS) was successfully fabricated using clamping compression and a sacrificial template method with spherical sucrose cores. The resulting sensor exhibits highly uniform pore sizes, thereby improving performance consistency. Furthermore, since different pore sizes and thicknesses correspond to varying Young’s moduli, this study achieves tunable sensitivity across a wide pressure range by adjusting the bilayer thickness ratio (maximum sensitivity of $0.063 {\mathrm{kPa}}^{-1}$ in the 0–23.6 kPa range, with a pressure response range of 0–654 kPa). The sensor also demonstrates a fast response time (128 ms) and excellent fatigue stability (>10,000 cycles). Additionally, this sensor holds great application potential for facial expression monitoring, joint motion detection, pressure distribution matrices, and Morse code communication. Full article

A double-cavity Fabry-Perot (F-P) interferometer sensor based on a polymer-filled hollow core fiber (HCF) has been proposed and experimentally verified. The double cavity of the sensor is formed by filling the hollow core fiber with two kinds of polymer materials and curing these materials, with the other end of the hollow core fiber connected to a single-mode fiber (SMF). The three reflective surfaces of the sensor reflect three beams of light, which interfere to form a spectrum with an envelope. By using Fast Fourier Transform (FFT) and a Fourier filter, the spectrum of each cavity can be separated and, based on this, the demodulation matrix of the sensor can be constructed. By controlling the length of the polymer cavity, a single sensor cavity can achieve high temperature and gas pressure sensitivity, with values of 2.05 nm/°C and 17.63 nm/MPa, respectively. More importantly, the sensor can be used under an environment of 40–110 °C and 0–3.0 MPa, with simple fabrication, good robustness, and better stability and repeatability compared to similar sensors. Based on its high sensitivity and large measurement range, this sensor has broad application prospects in industrial manufacturing and harsh environmental monitoring fields. Full article

The rapid advancement of wearable electronics and the Internet of Things (IoT) has driven the demand for sustainable power sources to replace conventional batteries. In this study, we developed a high-performance, lead-free triboelectric nanogenerator (TENG) using methylammonium tin chloride (MASnCl₃) perovskite–poly(methyl methacrylate) (PMMA) composite films. MASnCl₃ was synthesized via an anti-solvent-assisted collision technique and incorporated into a flexible PMMA matrix to enhance dielectric properties, thereby improving triboelectric output. The optimized 10 wt% MASnCl₃–PMMA composite-based TENG exhibited a maximum output voltage of 525 V, a current of 13.6 µA, and of power of 2.5 mW, significantly outperforming the many halide perovskite-based TENGs. The device demonstrated excellent pressure sensitivity, achieving 7.72 V/kPa in voltage detection mode and 0.2 μA/kPa in current detection mode. The device demonstrated excellent mechanical stability and was successfully used to power a small electronic device. The findings highlight the potential of halide perovskite–polymer composites in developing eco-friendly, efficient mechanical energy harvesters for next-generation self-powered electronics and sensor applications. Full article

Conventional techniques for incorporating active ingredients into polymeric matrices are accompanied by certain disadvantages, primarily attributable to the inherent characteristics of the active ingredient itself, including its sensitivity to temperature. A potential solution to these challenges lies in the utilization of supercritical carbon dioxide (scCO₂) for the formation of polymeric foam and the incorporation of active ingredients, in conjunction with the encapsulation of inclusion complexes (ICs), to ensure physical stability and augmented bioactivity. The objective of this study was to assess the impact of IC impregnation and subsequent foam formation on PLA films and PLA/PBAT blends that had been previously impregnated. The study’s methodology encompassed the formation and characterization of ICs with caffeic acid (CA) and β-cyclodextrin (β-CD), along with the thermal, structural, and morphological properties of the resulting materials. Higher incorporation of impregnated IC into the PLA(42)/PBAT(58) blend was observed at 12 MPa pressure and a depressurization rate of 1 MPa/min. The presence of IC, in addition to a lower rate of expansion, contributed to the formation of homogeneous cells with a size range of 4–44 um. On the other hand, the incorporation of IC caused a decrease in the crystallinity of the PLA fraction due to the interaction of the complex with the polymer. This study makes a significant contribution to the advancement of knowledge on the incorporation of compounds encapsulated in β-CD by scCO₂, as well as to the development of active materials with potential applications in food packaging. Full article

This paper examines the improvement in the performance characteristics and the rheological properties of modified bitumen through the addition of the thermoplastic polymer polyvinyl acetate (PVA). PVA is a synthetic polymer derived from the polymerization of the vinyl acetate. The effect of PVA on bitumen and bituminous mixtures was investigated through the conventional (penetration, softening point, force-ductility, elastic recovery, Marshall and Nicholson stripping tests) and Superpave (rotational viscosity (RV), rolling thin film oven (RTFOT), pressure aging vessel (PAV), dynamic shear rheometer (DSR) and beam bending rheometer (BBR)) tests. PVA was added to bitumen at rates of 2%, 4%, 6% and 8% by mass. Based on the bitumen test results, a PVA rate of 6% was selected for the mixture tests. The modification process was carried out at relatively low temperature (150 °C) and mixing time (20 min) based on various trials, considering the short-term aging of the bitumen. With PVA modification, the penetration value of the bitumen decreased while the softening point increased. As a result, the calculated penetration index (PI) increased and the thermal sensitivity of the bitumen decreased. Significant improvements were detected in elastic recovery and force-ductility tests. Additionally, PVA improved the resistance of asphalt to settling and cracking. Similar results were observed in the DSR and BBR tests. Furthermore, the stripping resistance increased and the stability value improved significantly in the mixture tests. Full article

As a novel seismic reinforcement measure for earth–rock dams, the PFA-reinforced rockfill materials technology lacks comprehensive investigation into both its reinforcement efficacy and the underlying mechanisms. In this study, we establish a fluid–solid coupling model of PFA-reinforced rockfill materials utilizing the matrix discrete element software MatDEM3.24, developed independently by Nanjing University. The model simulates the dynamic process of polymer grouting within the rockfill body and analyzes the impact of slurry diffusion patterns and various grouting pressures on polymer grouting. Our findings reveal that the diffusion of polymer foam in rockfill occurs in three distinct stages, which are characteristic of penetration grouting. Moreover, we observed that grouting pressure had a significant effect on the diffusion range of the slurry, with greater sensitivity noted in the Z direction. Additionally, we observed a decrease in porosity with increasing grouting pressure, and stress augmentation exhibited an approximately linear relationship with grouting pressure, but the stress augmentation in different directions was different. These research outcomes offer valuable insights into the practical implementation and optimization of PFA-reinforced rockfill materials technology, bearing considerable engineering implications. Full article