Search Results (60)

To solve the manufacturing problem of the efficient removal of multi-scale surface defects (wrinkles, cracks, scratches, etc.) on the inner wall of MP35N cobalt–chromium alloy vascular stents, this study proposes a collaborative optimization strategy of magnetic abrasive polishing (MAF) based on a new type of magnetic abrasive. In response to the unique requirements for the inner wall processing of high aspect ratio microtubes, metal-based Al₂O₃ magnetic abrasives with superior performance were prepared by the plasma melt powder spraying method. A special MAF system for the inner wall of the bracket was designed and constructed. The four-factor and three-level Box–Behnken response surface method was adopted to analyze the influences and interactions of tube rotational speed, magnetic pole feed rate, abrasive filling amount, and processing clearance on surface roughness (Ra). The significance order of each parameter for Ra is determined as follows: processing clearance > tube rotational speed > abrasive filling amount > magnetic pole feed rate. Using the established model and multiple regression equations, the optimal parameters were determined as follows: a tube rotational speed of 600 r/min, a magnetic pole feed rate of 150 mm/min, an abrasive filling amount of 0.50 g, and a processing clearance of 0.50 mm. The optimized model predicted an Ra value of 0.104 μm, while the average Ra value verified experimentally was 0.107 μm, with the minimum error being 2.9%. Compared with the initial Ra of 0.486 μm, directly measured by the ultra-depth-of-field 3D microscope of model DSX1000, the surface roughness was reduced by 77.98%. MAF effectively eliminates the surface defects and deteriorated layers on the inner wall of MP35N tubes, significantly improving the surface quality, which is of great significance for the subsequent preparation of high-quality vascular stents and their clinical applications. Full article

The limited build space of additive manufacturing (AM) machines constrains the maximum size of AM components, while manufacturing costs rise with geometric complexity. To enhance value and overcome size limitations, it can be more efficient to join non-AM and AM components to meet the requirements by means of a hybrid structure. Adhesive bonding is particularly suitable for such joints, as it imposes no constraints on the joining surface’s geometry or the adherend’s material. To ensure structural integrity, it is conceivable to exploit the design freedom underlying AM processes by optimizing the topology of the AM component to stress the adhesive layer homogeneously. This study explores the feasibility of this concept using the example of an axially loaded single-lap tubular joint between a carbon fiber-reinforced composite tube and an additively manufactured laser-based powder-bed-fusion aluminum alloy sleeve. The sleeve topology was optimized using the finite element method, achieving a $75 \%\mathrm{P}$ reduction in adhesive stress increase compared to a non-optimized sleeve. Due to the pronounced ductility of the two-component epoxy-based adhesive, the static bond strength remained unaffected, whereas fatigue life significantly improved. The findings demonstrate the feasibility of leveraging AM design freedom to enhance adhesive joint performance, providing a promising approach for hybrid structures in lightweight applications. Full article

Porous 316L stainless steel has a low density and high specific surface area, and is easy to process due to the large number of pores within it, making it ideal for applications such as piping in the chemical and food industries, as a medical tool, or as a fuel cell pole plate material. Nitriding treatment can further improve the hardness and strength of porous stainless steel. In this paper, a method combining vacuum sintering and nitriding treatment was proposed, i.e., 316L stainless steel powder was used as the raw material, and porous 316L was sintered in a vacuum tube furnace, in which the porous stainless steel was nitrided with nitrogen gas during the cooling process. In the research process, thermodynamic calculation and differential thermal analysis were used to determine the optimum nitriding temperature range of 700 °C~850 °C and nitriding pressure of 0.4 MPa~0.8 MPa. With the increase in nitriding temperature and pressure, the nitrogen content in the sample increased, and the nitrogen content of porous 316L stainless steel after nitriding was 0.03%~0.86%. The results show that nitrogen exists exclusively in solid solution at nitriding temperatures of 700 °C and 750 °C. At nitriding temperatures of 800 °C and 850 °C, the nitrogen existed in both solid solution and chromium nitride (CrN), and the Vickers hardness at 0.08 MPa and 850 °C was 135 HV, which was 2.82 times higher than that before nitriding. The compressive strength of the specimens was maximum at a nitriding pressure of 0.04 MPa and 850 °C. The corrosion resistance of the specimens is optimized when the nitriding pressure is 0.04 MPa and the temperature is 800 °C. Full article

Coal resources still occupy a dominant position in the energy consumption structure, and the prevention and control of coal dust explosion has become an important measure to ensure the safe production of coal. To this end, a new type of environmentally friendly, economical, and efficient composite powder explosion suppressant has been developed. CMS@C₁₂H₂₂O₁₄Fe was prepared by an anti-solvent crystallization method using Chinese Maifan stone (CMS) as the carrier and ferrous gluconate (C₁₂H₂₂O₁₄Fe) as the active component. The physicochemical properties of the explosion suppressant were analyzed using characterization techniques such as SEM and FT-IR. At the same time, the Hartmann tube experimental device was utilized to study the inhibition effect of the detonation suppressor on the coal powder flame, and to determine the optimal loading amount of the active component and the addition amount of the detonation suppressor. The results show that the composite powder synthesized by the anti-solvent crystallization method has a uniform particle size and good structure. The flame was almost completely suppressed when the active component loading was 50 wt.% and the additive amount of the detonation suppressant was 30 wt.%. Finally, a physicochemical synergistic inhibition mechanism of CMS@C₁₂H₂₂O₁₄Fe for coal dust explosion is proposed. Full article

The objective of this study was to investigate the distribution of pyrolysis products and the chemical reaction kinetics of a novel composite, GO@CL-20. The GO@CL-20 composite powder was synthesized using a solvent–non-solvent method. The thermal decomposition process of GO@CL-20 was analyzed through thermogravimetric differential scanning calorimetry (TG-DSC). The results indicate that the incorporation of graphene oxide (GO) reduces the activation energy of the sample, thereby catalyzing the thermal decomposition process of the complex. Subsequently, single pulse shock tube experiments were conducted to assess ignition delay time distribution, from which corresponding data on pyrolysis product distribution for GO@CL-20 were obtained. The findings regarding ignition delay times demonstrate that adding GO decreases the energy within the complex system and mitigates its reactivity, consequently prolonging ignition delay times. An important carbon and nitrogen molecule, C₂N₂, was identified in the pyrolysis product distribution; notably, its yield increased progressively with higher concentrations of GO. Finally, mass transfer characteristics and sensitivity analyses for GO@CL-20 samples were performed using CHEMKIN software to preliminarily determine pyrolysis reaction pathways. The results reveal that incorporating GO can significantly alter the thermal decomposition behavior of the entire system; moreover, C₂N₂ exhibits a high cleavage rate along this reaction pathway—findings that align well with experimental observations. This study aims to enhance understanding of CL-20 and GO reaction kinetics—materials with extensive applications in military operations as well as aviation and aerospace—and provides valuable insights for propellant development. Full article

Rare earth is an important strategic resource and a key mineral resource for global competition. As the depletion of primary rare-earth resources increases, a great number of rare-earth secondary resources, such as waste phosphor powder collected from fluorescent lamps, cathode-ray tubes, and other luminescent materials, continue to be generated and accumulated. How to achieve the low-carbon extraction and green and efficient utilization of these resources has become an urgent problem to be solved. In recent years, preliminary enrichment methods, such as flotation, magnetic separation, and adsorption, chemical methods, such as acid leaching and alkaline fusion, external-field-enhanced methods (including mechanical activation, microwave and oxidant, green solvent, etc.), and solvent extraction have been used for the separation and extraction of rare-earth elements (REEs), such as Y, Eu, Ce, Tb, La, and Ga, from waste phosphors. In this article, we systematically summarized the research progress of commonly used separation and extraction methods for REEs in waste phosphor powders, analyzed the advantages, disadvantages, and existing problems of different methods, and proposed potential directions for future research. Full article

By incorporating waste glass into concrete-filled steel tube columns, this study aims to mitigate the environmental impacts associated with the production of cement and concrete while simultaneously reducing costs. This research investigates the effects of replacing the cement in concrete with an equal mass of waste glass powder (WGP) at five different replacement rates—0%, 5%, 15%, 30%, and 60%—and focuses on the mechanical behaviors and value coefficients of concrete-filled steel tubes (CFSTs), which are evaluated through axial compression tests and value engineering methods. The results indicate that the loading process for waste glass powder CFST (WGPCFST) short columns closely resembles that of ordinary CFST short columns. While the bearing capacity of WGPCFST short columns decreased with an increasing WGP content, no significant reduction was observed compared to ordinary CFST short columns. Notably, at replacement rates of 5% to 15%, WGPCFST short columns exhibited an enhanced deformational capacity—at least 14% greater—compared to their ordinary counterparts, suggesting that WGPCFSTs are a promising alternative to CFSTs. Additionally, value engineering results revealed that the highest integrated value was achieved at a WGP replacement rate of 5%. Furthermore, a significant negative correlation was found between the value coefficient and the WGP replacement rate. Full article

A new method is proposed to generate hydrogen in situ at low pressure from powder-pressed recycled aluminum turnings activated with small amounts of NaOH and drops of water. The contribution of this system is that the user can obtain small flows of high-purity hydrogen (>99%) to charge their portable electronic devices in remote places, in a simple, controlled, and safe way, since only water is used. Test tubes that contain tiny amounts of NaOH on their surface can be transported and used without contact. In addition to being a safer system, a smaller amount of NaOH and water is needed compared to other systems, there is no need to preheat the water, and the system can even generate heat. As the feeding is drop by drop, the hydrogen flow can be easily controlled by manual or automatic dosing. The waste obtained is solid and contains mostly aluminum hydroxide with some NaOH and impurities from the waste of origin, which are easy to sell and recycle. A study has been carried out to optimize the type of test tubes and establish critical parameters. The results show that a constant and controllable flow rate of hydrogen can be obtained depending on the drip frequency where the chemical reaction predominates over diffusion, that the optimal amount of NaOH is 20 wt%, that a finer grain size can increase the H₂ yield with respect to the stoichiometric value but reduces the instantaneous flow with respect to that obtained with larger grains, and that it is very important to control the density and the impurities to increase porosity and therefore water diffusion. The estimated cost of the hydrogen produced is 3.15 EUR/kgH₂ and an energy density of 1.12 kWh/kg was achieved with a test tube of 92% aluminum purity and 20 wt% NaOH. Full article

This study investigates the development of biomimetic sound-absorbing components through laser sintering technology, drawing inspiration from wood’s natural porous structure. Using a pine wood powder/phenolic resin composite, various specimens were fabricated with different structural configurations (solid, fully porous, and varying straight-pore ratios) and cavity thicknesses. Sound absorption performance was evaluated using the impedance tube transfer function method. The effect of different composite structures, placement orientations, and cavity thicknesses on sound absorption performance was evaluated. The results demonstrate that solid laser-sintered samples exhibit inherent sound absorption properties due to microscopic pores, with absorption coefficients exceeding 0.234. The biomimetic wood-like structure, featuring multi-scale porosity at both microscopic and mesoscopic levels, shows enhanced broadband sound absorption, particularly in mid-high frequencies, with characteristic double-peak absorption curves. The study reveals that absorption performance can be optimized by adjusting structural parameters and thickness, enabling targeted frequency-specific sound absorption. This research establishes the feasibility of creating multi-frequency sound-absorbing materials using laser-sintered biomimetic wood structures, providing a foundation for future applications and development in acoustic engineering. Full article

We investigate the choosing of the fractions number for numerical simulation of a polydisperse bubbling fluidized bed using the Sauter mean diameter. The results were verified using experiments from a glass tube with a diameter of 2.2 cm and a height of 50 cm. As a fluidizing agent, air with a velocity of 0.0716 m/s to 0.1213 m/s was used. Polydispersed aluminum oxide particles with a diameter size of 20–140 µm were used as a solid phase. We propose a simple method for choosing the fractions number for the polydispersed granular phase in order to improve the quality of the numerical simulation results. In this study, we consider the Sauter mean diameter D₃₂ for each selected group of particles for the solid phase. By increasing the number of solid phase fractions, it is possible to obtain a mean boundary of the bubbling fluidized bed close to the observed experimental results. In our study, the division of polydispersed powder into four distinct solid-phase fractions enabled us to attain satisfactory agreement with experiments regarding the average value of the bed boundary. Full article

Carbon-based electrodes have recently been most widely used in P-MFC due to their desirable properties such as biocompatibility, chemical stability, affordable price, corrosion resistance, and ease of regeneration. In general, carbon-based electrodes, particularly graphite, are produced using a complex process based on petroleum derivatives at very high temperatures. This study aims to produce electrodes from bio-pitch and charcoal powder as an alternative to graphite electrodes. The carbons used to manufacture the electrodes were obtained by the carbonisation of Robinia pseudoacacia and Azadirachta indica wood. These carbons were pulverised, sieved to 50 µm, and used as the raw materials for electrode manufacturing. The binder used was bio-pitch derived from coconut shells as the raw materials. The density and coking value of the bio-pitch revealed its potential as a good alternative to coal-tar pitch for electrode manufacturing. The electrodes were made by mixing 66.50% of each carbon powder and 33.50% of bio-pitch. The resulting mixture was moulded into a cylindrical tube 8 mm in diameter and 80 mm in length. The raw electrodes obtained were subjected to heat treatment at 800 °C or 1000 °C in an inert medium. The electrical resistivity obtained by the four-point method showed that N1000 has an electrical resistivity at least five times lower than all the electrodes developed and two times higher than that of G. Fourier-transform infrared spectroscopy (FTIR) was used to determine the compositional features of the samples and their surface roughness was characterised by atomic force microscopy (AFM). Charge transfer was determined by electrical impedance spectroscopy (EIS). The FTIR of the electrodes showed that N1000 has a spectrum that is more similar to that of G compared to the others. The EIS showed the high ionic mobility of the ions and therefore that N1000 has a higher charge transfer compared to G and the others. AFM analysis revealed that N1000 had the highest surface roughness in this study. Full article

The usage of manufactured sand concrete is widespread in modern engineering, and it is important to study its performance to improve the overall engineering quality. This paper presents an experimental study on the working performance and durability of 12 groups of manufactured sand high-performance concrete (MSHPC) with varying mix ratios, in the context of the construction of the Dalian Bay undersea immersed tube tunnel. The study reveals that the stone powder content significantly affects the physical and mechanical properties, as well as the durability, of manufactured sand concrete. At an approximately 9% stone powder content, the concrete achieves the highest slump and best workability. However, excessive stone powder reduces early crack resistance. Furthermore, an optimal stone powder content (ranging from 5% to 13%) enhances the compressive strength, with the 28-day compressive strength reaching 60 MPa at a 13% stone powder content, while the effect on the splitting tensile strength is negligible. The stone powder content does not significantly impact impermeability and frost resistance, but at 7–9%, the RCM method shows the lowest chloride ion diffusion coefficient. Additionally, a lower water–binder ratio enhances resistance to chloride ion diffusion. High-performance RCM concrete with a 9% stone powder content was used in the construction of the Dalian Bay Cross-Harbor Tunnel, achieving 28-day and 56-day compressive strengths of C45 and C50, respectively, an impermeability grade of P14, a chloride ion diffusion coefficient of 1.9 × 10⁻¹² m²/s, and a frost durability index of 92%, meeting the project’s 100-year lifespan design requirements. Full article

Laser powder bed fusion (L-PBF) manufacturing technology is an emerging field of research that focuses on evaluating constraints in printed products. This study highlights the importance of considering various factors, such as mechanical properties and support structures, during the design phase, particularly in the context of microchannel heat exchangers where all limiting factors are critical. This paper presents a methodology for analyzing channel pressure limitations and examines the impact of pipe porosity on the loss of mechanical properties. A combination of simulation experiments and pressure capacity tests is used to elucidate the pressure distribution characteristics of microchannel flat tubes and their true pressure capacity. This study also explores potential methods for improving the performance of L-PBF-printed microchannel flat tubes. The results and the development of the experimental setup are summarized. Full article

Driven by the rising demand for glass, metals, and plastics in industrial and household sectors, there was a substantial increase in waste and by-products generated. This study presents a method for repurposing waste glass, mill scale, and plastics as raw materials for ferrosilicon alloy production. This process entails reducing SiO₂ and Fe₂O₃ using carbon derived from polystyrene/polypropylene mixtures. The glass, scale, and carbon powders were blended to achieve a C/O molar ratio of 1 (Blends A to F). The thoroughly mixed samples were then shaped into pellets and subsequently heated at 1550 °C in a tube furnace for 60 min. Ferrosilicon was successfully synthesized, with the reaction generating numerous metal droplets along with a slag layer in the crucible. The metallic yield for Blends A to F ranged from 16.65 wt% to 21.39 wt%, with the highest yield observed in Blend D. The bulk metal primarily consists of the FeSi phase, with Blend D exhibiting the highest Si concentration of 13.51 wt% and the highest hardness of 649.55 HV. Mechanism steps for ferrosilicon formation may vary with carbon dissolution rates. This work supports fossil fuel reduction and carbon neutrality, benefiting zero wastes practice and promoting sustainable material processing. Full article

Glass-to-metal seals are a very important element in the construction of vacuum tubes, electric discharge tubes, pressure-tight glass windows in metal cases, and metal or ceramic packages of electronic components. This paper presents the influence of different pretreatment methods on the high-temperature wettability of 304 stainless steel by high-alumina glass sealing. The pretreatment of the steel included laser surface melting and pre-oxidizing. The bonding characteristics of glass and stainless steel directly depend on the wettability in terms of the measured wetting angle, the type of oxide formed at the stainless steel surface, and the microstructural changes during the manufacturing process. The oxide film thickness on the stainless steel surface was evaluated to determine the optimal parameters. The film was wetted with high-alumina glass powder at different temperatures. The results showed that pre-oxidation decreased the wetting angle from 56.2° to 33.6°, while for the laser-melted surface, the wetting angle decreased from 49.8° to 31.5°. Scanning electron microscopy (SEM) revealed that the oxide film on the laser-melted surface was thicker and denser than that formed on the pre-oxidized surface. The present work shows that laser surface melting has a greater beneficial influence on the wetting and diffusion characteristics of 304 stainless steel sealed by high-alumina glass. Full article