Search Results (301)

Lignin-derived hard carbon (LHC) has emerged as a highly promising anode material for sodium-ion batteries (SIBs), owing to its renewable nature, structural tunability, and notable electrochemical properties. Although considerable advancements have been made in the development of LHCs in recent years, the absence of a comprehensive and critical review continues to impede further innovation in the field. To address this deficiency, the present review begins by examining the intrinsic characteristics of lignin and hard carbon (HC) to elucidate the underlying mechanisms of LHC microstructure formation. It then systematically categorizes the synthesis strategies, structural attributes, and performance influences of various LHCs, focusing particularly on how feedstock characteristics and fabrication parameters dictate final material behavior. Furthermore, optimization methodologies such as feedstock pretreatment, controlled processing, and post-synthesis modifications are explored in detail to provide a practical framework for performance enhancement. Finally, informed recommendations and future research directions are proposed to facilitate the integration of LHCs into next-generation SIB systems. This review aspires to deepen scientific understanding and guide rational design for improved LHC applications in energy storage. Full article

Introduction: Three-dimensional (3D) printing technology has rapidly evolved across various fields of medicine and dentistry, particularly in orthodontics. One key application in orthodontics is the fabrication of dental models. Numerous parameters throughout the dental cast fabrication workflow can influence the accuracy of 3D-printed models. This review aims to evaluate the influence of post-processing procedures, specifically post-curing and post-rinsing, on the dimensional accuracy of 3D-printed dental casts. Materials and Methods: An initial data search was conducted using specific keywords across four databases (PubMed, Scopus, Web of Science, and Google Scholar). A secondary search of references and citations was also performed. This systematic review ultimately identified five studies that met the inclusion criteria (in vitro studies and studies referred to post-processing only of 3D-printed models) for further evaluation and analysis, whereas reviews, opinion studies, and papers in languages other than English were excluded. Based on the QUIN tool, all studies were assessed for their risk of bias. Because of the studies’ heterogeneity, a qualitative descriptive synthesis was conducted. Results: All five included studies were in vitro investigations. One study examined the influence of the post-curing process on dimensional accuracy, while the remaining four explored the impact of post-rinsing procedures on both dimensional accuracy and other surface characteristics of 3D-printed dental casts. Conclusions: According to the findings of the included studies, both post-curing and post-rinsing procedures had statistically significant effects on the dimensional accuracy of 3D-printed dental models. Nevertheless, all five studies concluded that the observed deviations remained within clinically acceptable limits, rendering the casts suitable for diagnostic orthodontic purposes or device fabrication. However, further research is needed to reinforce current findings and to enhance our understanding of the optimal post-processing protocols of additively manufactured dental casts. Full article

The turbine mortise is a critical structural feature of turbine disks, and its manufacturing quality directly determines the performance and service life of aircraft engines. With the increasing application of advanced nickel-based superalloys, severe tool wear in conventional mechanical broaching of turbine mortises has emerged as a key limitation, substantially elevating production costs. Electrochemical broaching (ECB), which removes material through anodic dissolution reactions, eliminates tool wear and thus offers low cost and efficiency advantages, making it a promising method for turbine mortise fabrication. In this study, COMSOL Multiphysics 6.2 was employed to simulate the multiphysics field comprising the electric field, flow field, temperature field, bubble ratio, and dynamic mesh and elucidate the evolution of the electric field during the ECB process. ECB experiments of specimens on Inconel 718 were conducted under different feed speeds. On this basis, optimal processing parameters were identified. The results of the mid-position ECB experiments revealed five distinct dissolution states: pre-processing, pre-transition, stable dissolution, post-transition, and post-processing stages. A material dissolution mechanism model for the ECB process was established. Finally, fir-tree turbine mortises were successfully manufactured on Inconel 718 using a self-developed specialized electrochemical machining system at a feed speed of 70 mm/min. The mortise profile demonstrated dimensional deviations of (+16 to −21) μm, with working surface variations maintained within ±5 μm. The machined surfaces exhibited uniform and dense morphology with a surface roughness of Ra 0.275 μm. Three sets of mortise specimens processed under identical parameters showed excellent consistency, presenting a maximum deviation in profile removal thickness of +4.1 μm. The tool cathode was repeatedly reused without any detectable wear. Full article

Micro-arc oxidation (MAO) technology demonstrates remarkable advantages in fabricating ceramic coatings on lightweight alloys. For aluminum alloys, MAO rapidly forms dense, pore-free ceramic layers within minutes, significantly enhancing corrosion and wear resistance at low processing costs. In magnesium alloys, optimized electrolyte compositions and process parameters enable composite coatings with a combination of high hardness and self-lubrication properties, while post-treatments like laser melting or corrosion inhibitors extend salt spray corrosion resistance. Titanium alloys benefit from MAO coatings with exceptional interfacial bonding strength and mechanical performance, making them ideal for biomedical implants and aerospace components. Notably, dense ceramic oxide films grown in situ via MAO on high-entropy alloys (HEAs) triple surface hardness and enhance wear/corrosion resistance. However, MAO applications on steel require pretreatments like aluminizing, thermal spraying, or ion plating. Current challenges include coating uniformity control, efficiency for complex geometries, and long-term stability. Future research focuses on multifunctional coatings (self-healing, antibacterial) and eco-friendly electrolyte systems to expand engineering applications. Full article

The design and production of goods have been completely transformed by additive manufacturing (AM), which makes it possible to create components with intricate and complex geometries that were previously impossible or impractical to produce. However, current technologies continue to produce coarse-surfaced metal components that typically exhibit fatigue properties, resulting in component failure and unfavorable friction coefficients on the printed part. Therefore, to improve the surface quality of the fabricated parts, post-processing of AM-created components is required. With emphasis on electroless nickel plating, ChemPolishing (CP), and ElectroPolishing (EP), this study investigates post-processing methods for stainless steel that is additively manufactured (AM). The rough surfaces created by additive manufacturing (AM) restrict direct use. While ElectroPolishing (EP) achieves high material removal rates but may not be consistent, ChemPolishing (CP) offers uniform smoothening. Nickel plating enhances additive manufacturing (AM) products’ resistance to wear and scratches and corrosion protection. To optimize nickel deposition, medium (6%–9%) and high (10%–13%) phosphorus nickel was tested using the L9 Taguchi design of experiments (DOE). Mechanical properties, including scratch resistance and adhesion, were evaluated using the TABER 5900 reciprocating (Taber Industries, North Tonawanda, NY, USA) abraser apparatus, a 5 N scratch test, and ASTM B-733 thermal shock method. Surface analysis was performed with the KEYENCE VHX-7000 microscope (Keyence Corporation, Itasca, IL, USA), and chemical composition before and after nickel deposition was assessed via the ThermoFisher Phenom XL scanning electron microscope (SEM, Thermo Fisher Scientific, Waltham, MA, USA) Optimal processing conditions, determined using Qualitek-4 software, Version 20.1.0 revealed improvements in both surface finish and mechanical robustness. This comprehensive analysis underscores the potential of nickel-coated additive manufacturing (AM) parts for enhanced performance, offering a pathway to more durable and efficient additive manufacturing (AM) applications. Full article

Beta-gallium oxide (β-Ga₂O₃) is a semiconductor with an ultra-wide bandgap, high optical transparency, and excellent electrical properties, which can be finely tuned for a wide range of electronic devices. This study optimized the process conditions for fabricating β-Ga₂O₃ thin films with desired electrical characteristics. β-Ga₂O₃ films were deposited on (100) Si substrates via RF magnetron sputtering with varying O₂ flow rates and post-annealed at temperatures ranging from 600 °C to 800 °C. The structural and electrical properties of the films were analyzed using X-ray diffraction (XRD) spectroscopy, scanning electron microscopy (SEM), and Hall effect measurements. The XRD results confirmed the formation of nanocrystalline β-Ga₂O₃, with variations in peak intensities and shifts observed based on O₂ flow rates. The films exhibited carrier concentrations exceeding 5 × 10²² cm⁻³, mobilities ranging from 50 to 115 cm²/Vs, and resistivity around 1 × 10⁻⁶ Ω⋅cm. This study demonstrates that the electrical properties of β-Ga₂O₃ thin films can be modulated during the deposition and post-annealing processes. The ability to control these properties underscores the potential of β-Ga₂O₃ for advanced applications in high-performance high-power devices and optoelectronic devices such as deep ultraviolet photodetectors. Full article

Background: The adhesion between artificial teeth and denture bases is crucial for the longevity of complete dentures. This in vitro study evaluated the shear bond strength (SBS) and failure modes between artificial teeth and denture base resins produced with conventional, milled, and 3D-printed techniques. Materials: A total of 105 specimens were fabricated and assigned to 7 groups (n = 15) combining conventional, milled, or printed denture bases with conventional, milled, or printed teeth. SBS was tested using a universal testing machine, and failure modes were classified as adhesive, cohesive, or mixed. Data were analyzed with one-way ANOVA and Tukey’s post hoc test (α = 0.05). Results: SBS significantly varied among groups (p < 0.001). The conventional base–conventional tooth group (CB-CT) showed the highest bond strength (14.9 ± 3.69 MPa), while the printed base–milled tooth group (PB-MT) had the lowest (6.58 ± 3.41 MPa). Milled base groups showed intermediate values (11.7–12.4 MPa). Conclusions: Bond strength between denture teeth and denture bases depends on the fabrication workflow. Conventional heat-cured PMMA bases exhibited the most reliable adhesion, while milled bases demonstrated satisfactory performance with optimized bonding. Printed bases showed reduced and variable adhesion, suggesting the need for improved bonding protocols before their widespread clinical application in definitive prostheses. Full article

While material extrusion via fused filament fabrication (FFF) offers design flexibility and rapid prototyping, its practical use in engineering is limited by mechanical challenges, including residual stresses, geometric distortions, and potential interlayer debonding. These issues arise from the dynamic thermal profiles during FFF, including temperature gradients, non-uniform hardening, and rapid thermal cycling, which lead to uneven internal stress development depending on fabrication parameters and object topology. These problems can compromise the structural integrity and mechanical properties of FFF parts, especially when the load-bearing capacity and geometric accuracy are critical. This study focuses on polylactic acid (PLA) due to its widespread application in engineering. It introduces a computational framework for coupled thermo-mechanical simulations of the FFF process using ABAQUS (Version 2020) finite element software. A key innovation is an automated subroutine that converts G-code into a time-resolved event series for finite element activation. The simulation framework explicitly models the sequential stages of printing, cooling, and detachment, enabling prediction of adhesive loss and post-process warpage. A transient thermal model evaluates the temperature distribution during FFF, providing boundary conditions for a mechanical simulation that predicts residual stresses and warping. Uniquely, the proposed model incorporates the detachment stage, enabling a more realistic and experimentally validated prediction of warpage and residual stress release in FFF-fabricated components. Although the average deviation between predicted and measured displacements is about 10.6%, the simulation adequately reflects the spatial distribution and magnitude of warpage, confirming its practical usefulness for process optimization and design validation. Full article

This study investigates TNM-type titanium aluminide alloys, representing the third generation of β-stabilized γ-TiAl heat-resistant materials. The aim of this work is to study the combustion characteristics and to produce compact materials via the free SHS compaction method from initial powder reagents taken in the following ratio (wt%): 51.85Ti–43Al–4Nb–1Mo–0.15B, as well as to determine the effect of high-temperature isothermal annealing at 1000 °C on the structure and properties of the obtained materials. Using free SHS compression (self-propagating high-temperature synthesis), we synthesized compact materials from a 51.85Ti–43Al–4Nb–1Mo–0.15B (wt%) powder blend. Key combustion parameters were optimized to maximize the synthesis temperature, employing a chemical ignition system. The as-fabricated materials exhibit a layered macrostructure with wavy interfaces, aligned parallel to material flow during compression. Post-synthesis isothermal annealing at 1000 °C for 3 h promoted further phase transformations, enhancing mechanical properties including microhardness (up to 7.4 GPa), Young’s modulus (up to 200 GPa) and elastic recovery (up to 31.8%). X-ray powder diffraction, SEM, and EDS analyses confirmed solid-state diffusion as the primary mechanism for element interaction during synthesis and annealing. The developed materials show promise as PVD targets for depositing heat-resistant coatings. Full article

Additively manufactured thermoplastic polyurethane (TPU 95A) is widely used in engineering, yet its machining behavior remains insufficiently explored. This study investigates the post-processing machinability of FDM-fabricated TPU 95A using CNC milling, with a particular focus on material removal rate (MRR) and surface roughness (Ra). A full factorial design of experiments (81 runs) is conducted, considering four input parameters such as spindle speed (N; 2000, 4000, 6000 rpm) and feed rate (F; 100, 200, 300 mm/min) on the CNC vertical machining center, together with infill density (ϕ; 33%, 66%, 100%) and layer thickness (LT; 1.0, 1.5, 2.0 mm). MRR is modeled and optimized across all densities, achieving strong fit (R² = 0.94; Adj-R² = 0.93). The optimum conditions are found to be MRR ≈ 1251 mm³/min at F = 300 mm/min, ϕ = 100%, N ≈ 3500 rpm and LT ≈ 1.05 mm. Ra can only be measured for 100% infill specimens, as lower infill surfaces violate profile measurement requirements. Its regression model shows weak explanatory power (R² = 0.14; Adj-R² = 0.03) and is excluded from optimization. Instead, Ra is reported descriptively: milling reduced roughness from ≈25–30 μm (as-printed) to ≈13.8 μm under favorable conditions. Overall, the study highlights machining’s role in the hybrid manufacturing practice. Full article

The polymer deposition layer (PDL) formed during inductively coupled plasma (ICP) processing significantly limits the figuring accuracy and surface quality of fused silica optics. This study investigates the formation mechanism, composition, and evolution of the PDL under varying dwell times and proposes an innovative dwell time gradient strategy to suppress roughness deterioration. A significant disparity in hardness and elastic modulus between the deposition layer and the substrate is revealed, explaining its preferential removal and protective buffering effect in computer-controlled optical surfacing (CCOS). A hybrid ICP-CCOS polishing process was developed for processing a ϕ100 mm fused silica mirror. The results show that within 33 min, the surface graphic error RMS was significantly reduced from 58.006 nm to 12.111 nm, and within 90 min, the surface roughness was ultra-precisely reduced from Ra 1.719 nm to Ra 0.151 nm. The average processing efficiency was approximately 0.63 cm²/min. Critically, a damage-free, ultra-smooth surface without subsurface damage (SSD) was successfully achieved. This hybrid process enables the simultaneous optimization of figure accuracy and roughness, eliminating the need for iterative figuring cycles. It provides a novel theoretical framework for high-precision figuring and post-ICP polymer removal, advancing the efficient fabrication of high-performance optics. Full article

With global sustainable construction growth, fully recycled coarse aggregate concrete (RCAC)—eco-friendly for cutting construction waste and reducing natural aggregate over-exploitation—has poor durability in seasonally freezing saline-soil regions (e.g., Tumushuke, Xinjiang): freeze-thaw and salt ions (NaCl, Na₂SO₄) cause microcracking, faster performance decline, and shorter service life, limiting its use and requiring better salt freeze resistance. To address this, a field survey of Tumushuke’s saline soil was first conducted to determine local salt type and concentration, based on which a matching 12% NaCl + 4% Na₂SO₄ mixed salt solution was prepared. RCAC specimens modified with fly ash (FA), silica fume (SF), and polypropylene fiber (PPF) were then fabricated, cured under standard conditions (20 ± 2 °C, ≥95% relative humidity), and subjected to rapid freeze-thaw cycling in the salt solution. Multiple macro-performance and microstructural indicators (appearance, mass loss, relative dynamic elastic modulus (RDEM), porosity, microcracks, and corrosion products) were measured post-cycling. Results showed the mixed salt solution significantly exacerbated RCAC’s freeze-thaw damage, with degradation severity linked to cycle count and admixture dosage. The RCAC modified with 20% FA and 0.9% PPF exhibited optimal salt freeze resistance: after 125 cycles, its RDEM retention reached 75.98% (6.60% higher than the control), mass loss was only 0.28% (67.80% lower than the control), and its durability threshold (RDEM > 60%) extended to 200 cycles. Mechanistic analysis revealed two synergistic effects for improved performance: (1) FA optimized pore structure by filling capillaries, reducing space for pore water freezing and salt penetration; (2) PPF enhanced crack resistance by bridging microcracks, suppressing crack initiation/propagation from freeze-thaw expansion and salt crystallization. A “pore optimization–ion blocking–fiber crack resistance” triple synergistic protection model was proposed, which clarifies admixture-modified RCAC’s salt freeze damage mechanism and provides theoretical/technical guidance for its application in extreme seasonally freezing saline-soil environments. Full article

Culture-led urban regeneration represents a potent strategy for revitalizing post-industrial cities but necessitates navigating complex property rights fragmentation and competing stakeholder interests. This research interrogates how different institutional arrangements mediate this process, balancing economic development with cultural preservation and social sustainability. Through a comparative case study of two seminal projects in Xi’an, China—the Yisu Opera Society and the Old Food Market—this paper examines the divergent outcomes of two property rights reconfiguration strategies: land assembly and rights subdivision. Findings reveal a fundamental trade-off: while the land assembly model facilitates efficient, large-scale redevelopment and economic revitalization, it often precipitates gentrification and the erosion of socio-cultural fabric. Conversely, the rights subdivision approach, though incurring higher ongoing transaction costs, fosters more equitable and embedded regeneration by preserving community networks and authentic character. Grounded in Property Rights and Transaction Cost theories, this study con-structs an analytical framework to evaluate how governance structures, stakeholder dynamics, and contextual factors shape project outcomes. The research concludes that there is no universal solution; the optimal pathway depends on the specific heritage context and social embeddedness of a site. It contributes to urban scholarship by highlighting the critical role of flexible, hybrid governance models in managing urban complexity and offers practical policy insights for designing regeneration frameworks that can more equitably distribute the benefits of urban development. Full article

Inconel 718 is a nickel-based superalloy that has a wide range of applications in the industries that require corrosion resistance or high-temperature resistance. It is well known that parts display internal stresses, anisotropy, and alloying element segregation after the selective laser melting (SLM) process. A homogenization heat treatment, which reduces internal stresses and homogenizes the material structure, can resolve these shortcomings. The present study focuses on the impact of this heat treatment on the microstructure of the Inconel 718 material produced by SLM. The research results indicate that this heat treatment improves both the material microstructure and mechanical performance by lessening the microstructural inhomogeneities, dissolving the Laves phases, and promoting grain coarsening. The findings of this study can contribute to the optimization of post-fabrication strategies for Inconel 718 parts fabricated by SLM. Full article

Injection molding is widely used for mass-producing plastic components, demanding precise thermal control to optimize cycle times and part quality. Traditional CNC-machined molds limit design flexibility and restrict advanced cooling features like conformal cooling channels (CCCs). Integrating CCCs improves cooling performance, reduces cycle times, and offers more efficient, cost-effective designs. Additive manufacturing (AM), especially Metal-Fused Filament Fabrication (Metal-FFF), offers geometries unattainable by machining. While most mold research focuses on Laser Powder Bed Fusion (LPBF), the feasibility of Metal-FFF molds remains underexplored. This study presents the design, fabrication, and experimental evaluation of an injection mold produced via Metal-FFF with integrated CCCs. The process included computational design, resistance simulations, fabrication, debinding, sintering, and post-processing, followed by testing under injection molding conditions. Results show that Metal-FFF molds with CCCs boost cooling efficiency, cutting cycle times by about 30% compared to conventional molds, while offering greater design freedom and economic benefits. Nonetheless, issues such as porosity and shrinkage need further refinement to fully leverage this technology for industrial use. Full article