Shear Bond Strength Between Artificial Teeth and Denture Base Resins Fabricated by Conventional, Milled, and 3D-Printed Workflows: An In Vitro Study
Abstract
1. Introduction
2. Materials and Methods
2.1. Conventional Group
2.2. Digital Groups
2.3. Statistical Analysis
3. Results
4. Discussion
5. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
- Petersen, E.; Yamamoto, T. Improving the oral health of older people: The approach of the WHO Global Oral Health Programme. Community Dent. Oral Epidemiol. 2005, 33, 81–92. [Google Scholar] [CrossRef] [PubMed]
- Darbar, U.R.; Huggett, R.; Harrison, A. Denture fracture—A survey. Br. Dent. J. 1994, 176, 342–345. [Google Scholar] [CrossRef]
- Barbosa, D.B.; Monteiro, D.R.; Barão, V.A.R.; Pero, A.C.; Compagnoni, M.A. Effect of monomer treatment and polymerisation methods on the bond strength of resin teeth to denture base material. Gerodontology 2009, 26, 225–231. [Google Scholar] [CrossRef] [PubMed]
- Goodacre, B.J.; Goodacre, C.J. Additive manufacturing for complete denture fabrication: A narrative review. J. Prosthodont. 2022, 31, 47–51. [Google Scholar] [CrossRef]
- Thomson, W. Monitoring edentulism in older adults for public health planning. J. Public Health Dent. 2012, 72, 45–52. [Google Scholar] [CrossRef]
- Casucci, A.; Verniani, G.; Barbieri, A.L.; Ricci, N.M.; Ferrari Cagidiaco, E.; Ferrari, M. Flexural strength analysis of different complete denture resin-based materials obtained by conventional and digital manufacturing. Materials 2023, 16, 6559. [Google Scholar] [CrossRef]
- Goodacre, C.J.; Garbacea, A.; Naylor, W.P.; Daher, T.; Marchack, C.B.; Lowry, J. CAD/CAM fabricated complete dentures: Concepts and clinical methods of obtaining required outcomes. J. Prosthet. Dent. 2012, 107, 34–46. [Google Scholar] [CrossRef] [PubMed]
- Saponaro, P.C.; Yilmaz, B.; Heshmati, R.H.; McGlumphy, E.A. Clinical performance of CAD-CAM-fabricated complete dentures: A cross-sectional study. J. Prosthet. Dent. 2016, 116, 431–435. [Google Scholar] [CrossRef]
- Srinivasan, M.; Kamnoedboon, P.; McKenna, G.; Angst, L.; Schimmel, M.; Özcan, M.; Müller, F. CAD-CAM removable complete dentures: A systematic review and meta-analysis of trueness of fit, biocompatibility, mechanical properties, surface characteristics, color stability, time-cost analysis, clinical and patient-reported outcomes. J. Dent. 2021, 113, 103777. [Google Scholar] [CrossRef] [PubMed]
- Kattadiyil, M.T.; AlHelal, A.; Goodacre, B.J. Clinical complications and quality assessments with computer-engineered complete dentures: A systematic review. J. Prosthet. Dent. 2017, 117, 721–728. [Google Scholar] [CrossRef] [PubMed]
- Casucci, A.; Ferrari Cagidiaco, E.; Verniani, G.; Ferrari, M.; Borracchini, A. Digital vs. conventional removable complete dentures: A retrospective study on clinical effectiveness and cost-efficiency in edentulous patients: Clinical effectiveness and cost-efficiency analysis of digital dentures. J. Dent. 2025, 153, 105505. [Google Scholar] [CrossRef] [PubMed]
- Patil, S.B.; Naveen, B.H.; Patil, N.P. Bonding acrylic teeth to acrylic resin denture bases: A review. Gerodontology 2006, 23, 131–139. [Google Scholar] [CrossRef] [PubMed]
- Löscher, M.; Hahnel, S.; Lang, R.; Rosentritt, M. In vitro bonding strength of denture teeth to denture base in CAD/CAM-milled, 3D-printed and conventional manufacturing processes. Clin. Oral Investig. 2024, 29, 4. [Google Scholar] [CrossRef]
- Han, S.Y.; Moon, Y.H.; Lee, J. Shear bond strength between CAD/CAM denture base resin and denture artificial teeth when bonded with resin cement. J. Adv. Prosthodont. 2020, 12, 251–258. [Google Scholar] [CrossRef]
- Prpić, V.; Schauperl, Z.; Glavina, D.; Ćatić, A.; Čimić, S. Comparison of shear bond strengths of different types of denture teeth to different denture base resins. J. Adv. Prosthodont. 2020, 12, 376–382. [Google Scholar] [CrossRef]
- Helal, M.A.; Al-Gazzar, A.E.; Abas, M.; Akhtar, S.; Gad, M.M.; Al-Thobity, A.M. Comparative effect of different surface treatments on the shear bond strength of two types of artificial teeth bonded to two types of denture base resins. J. Prosthodont. 2022, 31, 427–436. [Google Scholar] [CrossRef]
- Mine, A.; Kabetani, T.; Kawaguchi-Uemura, A.; Higashi, M.; Tajiri, Y.; Hagino, R.; Imai, D.; Yumitate, M.; Ban, S.; Matsumoto, M.; et al. Effectiveness of current adhesive systems when bonding to CAD/CAM indirect resin materials: A review of 32 publications. Jpn. Dent. Sci. Rev. 2019, 55, 41–50. [Google Scholar] [CrossRef]
- ISO 29022:2013; Dentistry—Adhesion—Notched-Edge Shear Bond Strength Test. International Organization for Standardization: Geneva, Switzerland, 2013.
- Choi, J.J.E.; Uy, C.E.; Plaksina, P.; Ramani, R.S.; Ganjigatti, R.; Waddell, J.N. Bond strength of denture teeth to heat-cured, CAD/CAM and 3D-printed denture acrylics. J. Prosthodont. 2020, 29, 415–421. [Google Scholar] [CrossRef]
- Ucar, N.; Aydin, F.; Yosuncu, H.; Ucar, Y. A comparison of the shear bond strength between denture teeth and denture base resins manufactured either conventionally or with a 3D printer. J. Prosthet. Dent. 2023, 129, 445–451. [Google Scholar]
- Ibrahim, Y.M.; Mohamed, P.A.; Hanno, K.I.; Abdul-Monem, M.M. Biaxial flexural strength of nanoglass and multiwalled carbon nanotubes reinforced 3D-printed denture base resins and their shear bond strength to 3D-printed and acrylic denture teeth. Dent. Mater. 2024, 40, 1557–1567. [Google Scholar] [CrossRef]
- Pereira, A.L.C.; Porto de Freitas, R.F.C.; Grangeiro, M.T.V.; de Medeiros, A.K.B.; Bottino, M.A.; Barão, V.A.; Carreiro, A.d.F.P. Targeting bonding protocols to increase the bond between acrylic resin or 3D printed denture bases and prefabricated or 3D printed denture teeth. J. Prosthet. Dent. 2024, 131, 1252.e1–1252.e10. [Google Scholar] [CrossRef] [PubMed]
- Aydin, N.; Uslu Kavrama, F.; Yosuncigir, H.; Ucar, Y. A comparison of the shear bond strength between denture teeth and denture base resins manufactured either conventionally or with a 3D printer. J. Prosthet. Dent. 2023, 130, 742.e1–742.e6. [Google Scholar] [CrossRef] [PubMed]
- Alharbi, N.; Alharbi, A.; Osman, R.B. Mode of bond failure between 3D-printed denture teeth and printed resin base material: Effect of fabrication technique and dynamic loading. An in vitro study. Int. J. Prosthodont. 2021, 34, 763–774. [Google Scholar] [CrossRef]
- Cleto, M.P.; Silva, M.D.D.; Nunes, T.S.B.S.; Viotto, H.E.C.; Coelho, S.R.G.; Pero, A.C. Evaluation of shear bond strength between denture teeth and 3D printed denture base resin. J. Prosthodont. 2023, 32, 3–10. [Google Scholar] [CrossRef] [PubMed]
- Andrade de Freitas, S.L.; Brandt, W.C.; Miranda, M.E.; Vitti, R.P. Effect of thermocycling, teeth, and polymerization methods on bond strength teeth–denture base. Int. J. Dent. 2018, 2018, 2374327. [Google Scholar] [CrossRef]
Group Name | Base Type | Resin Base Manufacturer | Chemical Composition | Tooth Type | Tooth Manufacturer | Chemical Composition |
---|---|---|---|---|---|---|
CB-CT | Conventional Base | Probase Hot (Ivoclar Vivadent, Liechtenstein) | PMMA, cross-linked with butanediol dimethacrylate | Conventional Tooth | SPE (Ivoclar Vivadent, Liechtenstein) | PMMA, microfilled composite |
MB-CT | Milled Base | Ivobase (Ivoclar Vivadent, Liechtenstein) | Pre-polymerized PMMA | Conventional Tooth (SEP) | SPE (Ivoclar Vivadent, Liechtenstein) | PMMA, microfilled composite |
MB-PT | Milled Base | Ivobase (Ivoclar Vivadent, Liechtenstein) | Pre-polymerized PMMA | Printed Tooth | Varseo Smile Teeth (Bego, Germany) | Methacrylate-based light-curing resin |
MB-MT | Milled Base | Ivotion base (Ivoclar Vivadent, Liechtenstein) | Multilayered PMMA | Milled Tooth | Ivotion Dent Multi (Ivoclar Vivadent, Liechtenstein) | Multilayered PMMA |
PB-CT | Printed Base | V-Print (VOCO, Germany) | Light-curing resin based on dimethacrylates | Conventional Tooth (SEP) | SPE (Ivoclar Vivadent, Liechtenstein) | PMMA, microfilled composite |
PB-PT | Printed Base | V-Print (VOCO, Germany) | Light-curing resin based on dimethacrylates | Printed Tooth (Smile Bego) | Varseo Smile Teeth (Bego, Germany) | Methacrylate-based light-curing resin |
Group | Mean SBS (MPa) | Standard Deviation |
---|---|---|
CB-CT | 14.9 | 3.69 A |
MB-CT | 12.43 | 2.31 A |
MB-PT | 12.16 | 3.14 A |
MB-MT | 11.71 | 2.91 B |
PB-CT | 12.28 | 2.37 B |
PB-PT | 8.77 | 3.52 C |
PB-MT | 6.58 | 3.41 C |
Group | Adhesive (MPa) | Cohesive (MPa) | Mixed (MPa) |
---|---|---|---|
CB-CT | 15.11 ± 5.48 (2) A,a | 15.57 ± 3.71(10) A,a | 12.55 ± 2.79 (3) A,a |
MB-CT | 11.53 ± 1.25 (2) A,a | 12.92 ± 2.18 (12) B,a | 8.41(1) A,a |
MB-PT | 5.75 (1) C,a | 13.44 ± 3.16 (8) A,a | 11.51 ± 1.49(6) A,a |
MB-MT | – | 11.56 ± 3.05 (11) A,b | 12.11 ± 2.85(4) A,a |
PB-CT | 9.76 (1) B,a | 12.96 ± 2.38 (11) A,a | 10.59 ± 0.94 (3) B,a |
PB-MT | 3.45 ± 1.12 (3) A,b | 9.55 ± 4.24 (5) B,b | 5.97 ± 1.34(7) A,b |
PB-PT | 5.49 ± 1.37 (6) C,b | 13.24 ± 1.44 (4) A,a | 9.13 ± 1.81 (5) B,a |
Failure Mode | Mean ± SD (MPa) (n) |
---|---|
Adhesive | 7.5 ± 4.4 (15) B |
Cohesive | 12.9 ± 3.2 (61) A |
Mixed | 9.7 ± 3.0 (29) B |
Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content. |
© 2025 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
Share and Cite
Verniani, G.; Namdar, F.; Saracutu, O.I.; Casucci, A.; Ferrari, M. Shear Bond Strength Between Artificial Teeth and Denture Base Resins Fabricated by Conventional, Milled, and 3D-Printed Workflows: An In Vitro Study. Materials 2025, 18, 4590. https://doi.org/10.3390/ma18194590
Verniani G, Namdar F, Saracutu OI, Casucci A, Ferrari M. Shear Bond Strength Between Artificial Teeth and Denture Base Resins Fabricated by Conventional, Milled, and 3D-Printed Workflows: An In Vitro Study. Materials. 2025; 18(19):4590. https://doi.org/10.3390/ma18194590
Chicago/Turabian StyleVerniani, Giulia, Fatemeh Namdar, Ovidiu Ionut Saracutu, Alessio Casucci, and Marco Ferrari. 2025. "Shear Bond Strength Between Artificial Teeth and Denture Base Resins Fabricated by Conventional, Milled, and 3D-Printed Workflows: An In Vitro Study" Materials 18, no. 19: 4590. https://doi.org/10.3390/ma18194590
APA StyleVerniani, G., Namdar, F., Saracutu, O. I., Casucci, A., & Ferrari, M. (2025). Shear Bond Strength Between Artificial Teeth and Denture Base Resins Fabricated by Conventional, Milled, and 3D-Printed Workflows: An In Vitro Study. Materials, 18(19), 4590. https://doi.org/10.3390/ma18194590