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Keywords = polyurethane acrylate

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20 pages, 3251 KiB  
Review
Chemical Functionalization of Camelina, Hemp, and Rapeseed Oils for Sustainable Resin Applications: Strategies for Tailoring Structure and Performance
by Elham Nadim, Pavan Paraskar, Emma J. Murphy, Mohammadnabi Hesabi and Ian Major
Compounds 2025, 5(3), 26; https://doi.org/10.3390/compounds5030026 - 10 Jul 2025
Viewed by 306
Abstract
This review examines the chemical functionalization of Camelina, hemp, and rapeseed oils for the development of sustainable bio-based resins. Key strategies, including epoxidation, acrylation, and click chemistry, are discussed in the context of tailoring molecular structure to enhance reactivity, compatibility, and material performance. [...] Read more.
This review examines the chemical functionalization of Camelina, hemp, and rapeseed oils for the development of sustainable bio-based resins. Key strategies, including epoxidation, acrylation, and click chemistry, are discussed in the context of tailoring molecular structure to enhance reactivity, compatibility, and material performance. Particular emphasis is placed on overcoming the inherent limitations of vegetable oil structures to enable their integration into high-performance polymer systems. The agricultural sustainability and environmental advantages of these feedstocks are also highlighted alongside the technical challenges associated with their chemical modification. Functionalized oils derived from Camelina, hemp, and rapeseed have been successfully applied in various resin systems, including protective coatings, pressure-sensitive adhesives, UV-curable oligomers, and polyurethane foams. These advances demonstrate their growing potential as renewable alternatives to petroleum-based polymers and underline the critical role of structure–property relationships in designing next-generation sustainable materials. Ultimately, the objective of this review is to distill the most effective functionalization pathways and design principles, thereby illustrating how Camelina, hemp, and rapeseed oils could serve as viable substitutes for petrochemical resins in future industrial applications. Full article
(This article belongs to the Special Issue Compounds–Derived from Nature)
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15 pages, 2949 KiB  
Article
Evaluation of Temperature Regulation Efficiency of a Bilayer Coating on Glass with Evaporative and Radiative Cooling for Energy Management
by Huanying Zhang, Yonghang Yu, Dedong Ji, Chen Zhou and Shengyang Yang
Molecules 2025, 30(9), 2042; https://doi.org/10.3390/molecules30092042 - 3 May 2025
Viewed by 521
Abstract
With the increasing demand for energy-efficient and sustainable building materials, innovative cooling technologies have become a key focus in the construction industry. This study developed a double-layer cooling coating integrating evaporation and radiation mechanisms. The first layer consists of a TiO2/PUA [...] Read more.
With the increasing demand for energy-efficient and sustainable building materials, innovative cooling technologies have become a key focus in the construction industry. This study developed a double-layer cooling coating integrating evaporation and radiation mechanisms. The first layer consists of a TiO2/PUA radiation layer, where rutile TiO2 is incorporated into polyurethane acrylate (PUA) resin to enhance solar reflectivity. The second layer is a P(NVP-co-NMA) hydrogel, which evaporates water at high temperatures and absorbs moisture from the air at low temperatures, eliminating the need for additional water supply systems. The TiO2/PUA@P(NVP-co-NMA) coating demonstrates high solar reflectivity and infrared emissivity, effectively reducing indoor temperatures by dissipating heat through water evaporation and radiative cooling. Testing showed a temperature reduction of approximately 7.6 °C in a small house with this coating under simulated conditions. This material demonstrates favorable properties that may make it suitable for applications on building roofs and exterior walls, potentially addressing some limitations of conventional evaporative or radiative cooling systems. Its observed multi-effect cooling performance indicates promise for contributing to energy savings in sustainable building designs. Full article
(This article belongs to the Section Materials Chemistry)
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15 pages, 1146 KiB  
Article
Challenges of Embedding Fiber Bragg Grating Sensors in Castable Material: Influence of Material Shrinkage and Fiber Coatings on Ultrasonic Measurements
by Nicolas Derrien, Maximilien Lehujeur, Xavier Chapeleau, Olivier Durand, Antoine Gallet, Nicolas Roussel, Béatrice Yven and Odile Abraham
Sensors 2025, 25(9), 2657; https://doi.org/10.3390/s25092657 - 23 Apr 2025
Viewed by 1553
Abstract
Fiber optic sensors are increasingly used to measure dynamic strain fields caused by the propagation of mechanical waves. Their low intrusiveness when embedded within a structure makes them suitable for a wide range of applications. In this paper, the feasibility of integrating fiber [...] Read more.
Fiber optic sensors are increasingly used to measure dynamic strain fields caused by the propagation of mechanical waves. Their low intrusiveness when embedded within a structure makes them suitable for a wide range of applications. In this paper, the feasibility of integrating fiber Bragg gratings (FBGs) into castable materials for ultrasonic applications is investigated. We employed castable polyurethane resins, which are widely used in industry due to their reproducible and durable mechanical properties. Our study began with an analysis of fiber integration by examining the 1D strain profiles of two polyurethane resins during their polymerization and also the impact of their hardening on the central wavelength value of several FBGs spectra. Subsequently, we assessed the sensitivity of FBGs to ultrasonic waves generated at 100 kHz after resin polymerization. Specifically, we explored how the fiber coating influences the rate of energy transfer from the host material to the fiber core. Our findings demonstrate that the central wavelength shift in the FBG reflectivity spectra, caused by shrinkage during resin polymerization, can reach up to 10 nm. This shift must be considered when selecting FBG wavelengths to prevent the reflectivity spectra from falling outside the permissible range of the interrogation system. We measured exploitable ultrasonic waves propagating in the resin samples. Preliminary observations suggest the presence of early arrivals, which could potentially correspond to crosstalk effects between the FBGs even though they are centered at different wavelengths. Furthermore, we show that in dynamic strain fields caused by ultrasonic wave propagation, both acrylate and polyimide coatings transmit similar amounts of energy to the fiber core. These preliminary results highlight the potential of using FBGs as ultrasonic wave sensors embedded in castable materials such as polyurethane resins. Full article
(This article belongs to the Section Optical Sensors)
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19 pages, 8390 KiB  
Article
Research on the Tribological Behavior of Polyurethane Acrylate Coatings with Different Matrix Constituents as Well as Graphite and PTFE
by Weihua Cao, Xiao Yang, Zhenjie Song, Jia Geng, Changxin Liu, Ning Zhang and Xiaowen Qi
Polymers 2025, 17(8), 1121; https://doi.org/10.3390/polym17081121 - 21 Apr 2025
Viewed by 598
Abstract
With the aim of developing a wear-resistant ultraviolet (UV)-cured self-lubricating coating, this study investigated the impact of matrix components and lubricants on UV-cured interpenetrating polymer network-polyurethane acrylate (IPN-PUA) self-lubricating coatings. Four coatings with different monomer combinations were prepared, using isophorone diisocyanate (IPDI) or [...] Read more.
With the aim of developing a wear-resistant ultraviolet (UV)-cured self-lubricating coating, this study investigated the impact of matrix components and lubricants on UV-cured interpenetrating polymer network-polyurethane acrylate (IPN-PUA) self-lubricating coatings. Four coatings with different monomer combinations were prepared, using isophorone diisocyanate (IPDI) or tolylene-2,4-diisocyanate (TDI) in combination with hydroxypropyl acrylate (HPA) or 2-hydroxyethyl acrylate (HEA). These coatings were denoted as IPDI-HPA, IPDI-HEA, TDI-HPA, and TDI-HEA, respectively. The surface morphologies, compositions, friction and wear properties, as well as the comprehensive performances were investigated. The results indicated that IPDI-HPA had the lowest surface roughness and that TDI-HEA had the smallest wear rate, while TDI-HPA showed the best overall performance (roughness of 1.485 μm, coefficient of friction (COF) of 0.746, and wear rate of 10.64 × 10−14 m3/N·m). With TDI-HPA as the matrix, graphite and polytetrafluoroethylene (PTFE) particles of different sizes were added as lubricants. The T-P-25F (TDI-HPA coating with 25 μm sized PTFE) coating had self-lubricating capabilities, as was manifested by a friction coefficient of 0.395, which was 47% lower than that of the pure TDI-HPA coating, and it simultaneously showed outstanding wear-resistance performance. The wear rate of the T-P-25F coating was 3.97 × 10−14 m3/N·m, 62.7% lower than that of the pure TDI-HPA coating. This research provides valuable guidance for optimizing the performance of such coatings and yields a self-lubricating coating with excellent wear resistance. Full article
(This article belongs to the Special Issue Advances in High-Performance Polymer Materials)
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24 pages, 6600 KiB  
Article
Preparation and Optimization of Thermochromic Microcapsules as a Ternary System of Crystal Violet Lactone: Bisphenol A: Decanol Encapsulated with Urea Formaldehyde Resin in a UV-Curable Primer
by Yuming Zou and Xiaoxing Yan
Polymers 2025, 17(7), 851; https://doi.org/10.3390/polym17070851 - 22 Mar 2025
Cited by 1 | Viewed by 539
Abstract
Coatings can achieve the property of changing color with temperature variations by adding thermochromic microcapsules, which can bring a variable surface to the substrate. Ultraviolet ray (UV)-cured primers have the advantages of a fast curing rate, low-temperature curing, and low pollution. Thermochromic microcapsules [...] Read more.
Coatings can achieve the property of changing color with temperature variations by adding thermochromic microcapsules, which can bring a variable surface to the substrate. Ultraviolet ray (UV)-cured primers have the advantages of a fast curing rate, low-temperature curing, and low pollution. Thermochromic microcapsules can expand the application range of UV primers. Thermochromic microcapsules were synthesized through an orthogonal test, using crystal violet lactone, bisphenol A, and decanol as the core materials in a 1:4:50 mass ratio, with urea formaldehyde resin as the wall material. The effects of the addition of batches of the urea, the mass ratio of the formaldehyde solution to the urea, the hydrophilic–lipophilic balance (HLB) value of the emulsifier, and core-to-wall mass ratio on microcapsules yields, encapsulation rates, thermochromic color differences (ΔE), and formaldehyde releases during synthesis were investigated. The results were normalized, with the thermochromic ΔE as the primary reference for analysis. The results indicate that the HLB value of the emulsifier was the key factor that affected the microcapsule performance. In a single-factor test, the HLB value was adjusted within the range of 6.00 to 10.00. It was found that when the HLB value was 10.00, the microcapsules exhibited the best comprehensive performance, with a yield of 43.29%, an encapsulation rate of 45%, a thermochromic ΔE of 4.60, and a formaldehyde concentration released of 1.310 mg/L. The 11# microcapsules with the optimal morphology and better comprehensive performance were compared with the best 14# microcapsules. Different amounts of these microcapsules were added to the UV primer to investigate the effects of the 11# and 14# microcapsules on the mechanical and optical properties of the UV primer. The main component of the UV primer was polyurethane acrylic resin, propylene glycol diacrylate, and hexanediol diacrylate. When 14# microcapsules were added to the UV primer at a concentration of 10%, the primer exhibited the best comprehensive performance, with a fracture elongation of 17.44%, a roughness of 0.15 μm, and a visible light transmittance of 83%. Microcapsule technology was used to modify UV primers, endowing them with thermochromic properties and expanding the application range of thermochromic microcapsules. Full article
(This article belongs to the Section Polymer Applications)
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15 pages, 2878 KiB  
Article
Preparation of Ion Composite Photosensitive Resin and Its Application in 3D-Printing Highly Sensitive Pressure Sensor
by Tong Guan, Huayang Li, Jinyun Liu, Wuxu Zhang, Siying Wang, Wentao Ye, Baoru Bian, Xiaohui Yi, Yuanzhao Wu, Yiwei Liu, Juan Du, Jie Shang and Run-Wei Li
Sensors 2025, 25(5), 1348; https://doi.org/10.3390/s25051348 - 22 Feb 2025
Cited by 1 | Viewed by 826
Abstract
Flexible pressure sensors play an extremely important role in the fields of intelligent medical treatment, humanoid robots, and so on. However, the low sensitivity and the small initial capacitance still limit its application and development. At present, the method of constructing the microstructure [...] Read more.
Flexible pressure sensors play an extremely important role in the fields of intelligent medical treatment, humanoid robots, and so on. However, the low sensitivity and the small initial capacitance still limit its application and development. At present, the method of constructing the microstructure of the dielectric layer is commonly used to improve the sensitivity of the sensor, but there are some problems, such as the complex process and inaccurate control of the microstructure. In this work, an ion composite photosensitive resin based on polyurethane acrylate and ionic liquids (ILs) was prepared. The high compatibility of the photosensitive resin and ILs was achieved by adding a chitooligosaccharide (COS) chain extender. The microstructure of the dielectric layer was optimized by digital light processing (DLP) 3D-printing. Due to the introduction of ILs to construct an electric double layer (EDL), the flexible pressure sensor exhibits a high sensitivity of 32.62 kPa−1, which is 12.2 times higher than that without ILs. It also has a wide range of 100 kPa and a fast response time of 51 ms. It has a good pressure response under different pressures and can realize the demonstration application of human health. Full article
(This article belongs to the Special Issue Wearable Sensors for Continuous Health Monitoring and Analysis)
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20 pages, 3010 KiB  
Article
Synthesis of Acrylic–Urethane Hybrid Polymer Dispersions and Investigations on Their Properties as Binders in Leather Finishing
by Selime Keskin, Catalina N. Cheaburu-Yilmaz, Aylin Altinisik Tagac, Raluca Nicoleta Darie-Nita and Onur Yilmaz
Polymers 2025, 17(3), 308; https://doi.org/10.3390/polym17030308 - 24 Jan 2025
Viewed by 1288
Abstract
This study investigates the synthesis and application of acrylic–urethane hybrid polymer dispersions as advanced binders for leather finishing. Two polymerization techniques—seeded emulsion and miniemulsion—were used to produce hybrid polymer dispersions by varying the ratios of polyurethane (PU) and acrylic (AC). The synthesized dispersions, [...] Read more.
This study investigates the synthesis and application of acrylic–urethane hybrid polymer dispersions as advanced binders for leather finishing. Two polymerization techniques—seeded emulsion and miniemulsion—were used to produce hybrid polymer dispersions by varying the ratios of polyurethane (PU) and acrylic (AC). The synthesized dispersions, i.e., the hybrid polyurethanes, showed stable, uniform particle sizes, inferring good compatibility and interaction between the PU and AC phases, as confirmed by particle sizes, FTIR, and DSC analyses. The performance of the coating on leather surfaces was assessed by using standard physical tests, including rubbing fastness, flexing endurance, water spot resistance, and grain strength. The results showed that the hybrid polymers outperformed their individual PU and AC counterparts, particularly in terms of abrasion resistance and mechanical integrity. Of the two polymerization techniques, the seeded emulsion hybrids exhibited superior coating properties, providing greater resistance to cracking and abrasion under stress, improved grain strength, and better color retention during rubbing tests. These findings highlight the potential of acrylic–urethane hybrids, particularly those prepared via seeded emulsion polymerization, to address the limitations of traditional binders in high-performance leather applications. Full article
(This article belongs to the Section Polymer Composites and Nanocomposites)
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16 pages, 4085 KiB  
Article
Effects of Different Coatings on Concrete Elements Due to Chloride Ion Penetration
by Giovanna Menegussi Portela, Fernanda Pacheco, Hinoel Zamis Ehrenbring, Roberto Christ, Bernardo Tutikian and Mauricio Mancio
Coatings 2025, 15(1), 46; https://doi.org/10.3390/coatings15010046 - 3 Jan 2025
Viewed by 1278
Abstract
Reinforced concrete structures are susceptible to chloride ion attack under different conditions, such as water reservoirs, coastal regions, and industrial locations. The physical and mechanical properties of concrete are known to considerably affect the ion penetration velocity. However, studies addressing the effect of [...] Read more.
Reinforced concrete structures are susceptible to chloride ion attack under different conditions, such as water reservoirs, coastal regions, and industrial locations. The physical and mechanical properties of concrete are known to considerably affect the ion penetration velocity. However, studies addressing the effect of coatings on the chloride ion penetration of reinforced concrete are limited. Thus, the objective of this paper is to evaluate the effects of different surface coatings on chloride ion penetration in concrete elements. Acrylic, polyurethane, and epoxy resin coatings were applied in two layers as recommended by the manufacturers. Natural environment chloride ion exposure was conducted in loco in the city of Torres, Brazil, at two marine locations with different geographical characteristics and distances from the sea. In addition, laboratory tests consisting of salt spray and penetration-by-immersion tests were conducted. The concrete’s characteristics, including its compressive strength, water absorption, and void index, were evaluated. The results indicate higher efficiency with the polyurethane coating, while the acrylic resin had the worst results, with a difference of up to 4.5 mm between them. Full article
(This article belongs to the Section Corrosion, Wear and Erosion)
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17 pages, 6646 KiB  
Article
A Co-Blended and Compounded Photosensitive Resin with Improved Mechanical Properties and Thermal Stability for Nail Polish Application
by Zhihong Chen, Shengsen Wang, Shengyue Feng, Yingzi Huang, Yang Hu and Zhuohong Yang
Polymers 2025, 17(1), 40; https://doi.org/10.3390/polym17010040 - 27 Dec 2024
Cited by 1 | Viewed by 927
Abstract
UV-curable bio-based resins are widely used in the UV curing field. However, the current UV-curable bio-based resins for the application of nail polish still have the problems of too high viscosity and insufficiently excellent mechanical properties. In this study, a soybean oil-based acrylate [...] Read more.
UV-curable bio-based resins are widely used in the UV curing field. However, the current UV-curable bio-based resins for the application of nail polish still have the problems of too high viscosity and insufficiently excellent mechanical properties. In this study, a soybean oil-based acrylate photosensitive resin is synthesized by using epoxidized soybean oil as a raw material and reacting it with acrylic acid. The results show that the viscosity of soybean oil-based acrylate can achieve 8.31 Pa∙s, and the UV-cured film prepared by soybean oil-based acrylate and anhydride derivatives can obtain a tensile strength of 35.36 MPa and an elongation at break of 67.8%. In addition, the soybean oil-based acrylate is further reacted with isophorone diisocyanate to obtain soybean oil-based polyurethane acrylate, which can be thermally stable at 90 °C for 7 d. And then, the UV-cured film constructed by soybean oil-based polyurethane acrylate and anhydride derivatives are prepared, and the elongation at the break of the cured films can be up to 320%. This work provides a solvent-free approach by using biomass raw materials to form polyurethane acrylic resins, which have promising potential in the application of nail polish. Full article
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10 pages, 2830 KiB  
Article
High-Stretchable and Transparent Ultraviolet-Curable Elastomer
by Lei Chen, Yongchang He, Lu Dai, Wang Zhang, Hao Wang and Peng Liu
Polymers 2024, 16(24), 3464; https://doi.org/10.3390/polym16243464 - 11 Dec 2024
Viewed by 1503
Abstract
This work introduces an ultraviolet (UV)-curable elastomer through the co-polymerization of aliphatic polyurethane acrylate and hydroxypropyl acrylate via UV irradiation. The UV-curable elastomer presents superior mechanical properties (elongation at a break of 2992%) and high transparency (94.8% at 550 nm in the visible [...] Read more.
This work introduces an ultraviolet (UV)-curable elastomer through the co-polymerization of aliphatic polyurethane acrylate and hydroxypropyl acrylate via UV irradiation. The UV-curable elastomer presents superior mechanical properties (elongation at a break of 2992%) and high transparency (94.8% at 550 nm in the visible light region). A robust hydrogel–elastomer stretchable sensor is fabricated by coating an ionic hydrogel on the surface of an elastomer, which enables real-time monitoring of human motion. In addition, the UV-curable elastomer can be used for 3D printing, as demonstrated by complex lattice structures using a digital light processing 3D printer. Full article
(This article belongs to the Special Issue 3D Printing of Polymer Composites)
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13 pages, 4439 KiB  
Article
Fabrication of ZrO2 Armor Ceramics by 3D Printing Accompanied with Microwave Sintering
by Zhengang Liang, Dongjiang Zhang, Xin Chen, Chunxu Pang, Xuncheng Guo, Yanfei Feng and Xiqing Xu
Materials 2024, 17(24), 6034; https://doi.org/10.3390/ma17246034 - 10 Dec 2024
Viewed by 902
Abstract
Ceramic armor protection with complex shapes is limited by the difficult molding or machining processing, and 3D printing technology provides a feasible method for complex-shaped ceramics. In this study, ZrO2 ceramics were manufactured by 3D printing accompanied with microwave sintering. In 3D [...] Read more.
Ceramic armor protection with complex shapes is limited by the difficult molding or machining processing, and 3D printing technology provides a feasible method for complex-shaped ceramics. In this study, ZrO2 ceramics were manufactured by 3D printing accompanied with microwave sintering. In 3D printing, the formula of photosensitive resin was optimized by controlling the content of polyurethane acrylic (PUA) as oligomer, and the photosensitive resin with 50% PUA showed excellent curing performance with a small volume shrinkage of 4.05%, media viscosity of 550 mPa·s, and low critical exposure of 20 mJ/cm2. Compared to conventional sintering, microwave sintering was beneficial to dense microstructures with fine grain size, and microwave sintering at 1500 °C was confirmed as an optimized sintering process for the 3D-printed ZrO2 ceramics, and the obtained ceramics showed a relative density of 98.2% and mean grain size of 2.1 μm. The PUA content further affected the microstructure and mechanical property of the ZrO2 ceramics. The sample with 10%~40% PUA showed some pores due to the low viscosity and large volume shrinkage of photosensitive resins, and the sample with 60% PUA exhibited an inhomogeneous microstructure with agglomeration, attributed to the high viscosity of photosensitive resins. Finally, the ZrO2 ceramics via 3D printing with 50% PUA showed superior mechanical properties, whose Vickers hardness was 3.4 GPa, fracture toughness was 7.4 MPa·m1/2, flexure strength was 1038 MPa, and dynamic strength at 1200 s−1 was 4.9 GPa, conducive to the material’s employment as armor protection ceramics. Full article
(This article belongs to the Special Issue High Temperature-Resistant Ceramics and Composites)
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25 pages, 2409 KiB  
Review
Cysteine Conjugation: An Approach to Obtain Polymers with Enhanced Muco- and Tissue Adhesion
by Marta Chrószcz-Porębska and Agnieszka Gadomska-Gajadhur
Int. J. Mol. Sci. 2024, 25(22), 12177; https://doi.org/10.3390/ijms252212177 - 13 Nov 2024
Cited by 2 | Viewed by 2011
Abstract
The modification of polymers towards increasing their biocompatibility gathers the attention of scientists worldwide. Several strategies are used in this field, among which chemical post-polymerization modification has recently been the most explored. Particular attention revolves around polymer-L-cysteine (Cys) conjugates. Cys, a natural amino [...] Read more.
The modification of polymers towards increasing their biocompatibility gathers the attention of scientists worldwide. Several strategies are used in this field, among which chemical post-polymerization modification has recently been the most explored. Particular attention revolves around polymer-L-cysteine (Cys) conjugates. Cys, a natural amino acid, contains reactive thiol, amine, and carboxyl moieties, allowing hydrogen bond formation and improved tissue adhesion when conjugated to polymers. Conjugation of Cys and its derivatives to polymers has been examined mostly for hyaluronic acid, chitosan, alginate, polyesters, polyurethanes, poly(ethylene glycol), poly(acrylic acid), polycarbophil, and carboxymethyl cellulose. It was shown that the conjugation of Cys and its derivatives to polymers significantly increased their tissue adhesion, particularly mucoadhesion, stability at physiological pH, drug encapsulation efficiency, drug release, and drug permeation. Conjugates were also non-toxic toward various cell lines. These properties make Cys conjugation a promising strategy for advancing polymer applications in drug delivery systems and tissue engineering. This review aims to provide an overview of these features and to present the conjugation of Cys and its derivatives as a modern and promising approach for enhancing polymer tissue adhesion and its application in the medical field. Full article
(This article belongs to the Special Issue Functional Polymeric Materials: From Synthesis to Applications)
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16 pages, 8992 KiB  
Article
Synthesis and Evaluation of Polyurethane as Waterproof Adhesion Layer for Steel Bridge Deck
by Yan Chen, Jianying Hu, Xiaonan Wu, Shaochan Duan, Hongyu Wang and Tao Ma
Polymers 2024, 16(22), 3140; https://doi.org/10.3390/polym16223140 - 11 Nov 2024
Cited by 1 | Viewed by 1808
Abstract
Service life of traditional steel bridge deck pavement is significantly shortened due to the failure of waterproof adhesion. To improve the interlayer bonding performance and extend its service life, polyurethane is proposed as a waterproof adhesion layer (WAL) for a steel bridge deck. [...] Read more.
Service life of traditional steel bridge deck pavement is significantly shortened due to the failure of waterproof adhesion. To improve the interlayer bonding performance and extend its service life, polyurethane is proposed as a waterproof adhesion layer (WAL) for a steel bridge deck. This study aims to synthesize polyurethane WAL by free radical solution polymerization under different types and dosages of crosslinking agents as well as the mixing ratio of an acrylic co-blend. Tensile properties, water resistance, glass transition temperatures, thermal stability, and adhesive strength of the polyurethane binder are evaluated. The results demonstrate that polyurethane WAL yields desirable performance by using a hydroxyl molar ratio of 1/3 and an acrylic co-blend of 65%. Specifically, the tensile strength and breaking elongation of polyurethane WAL reach the maximum values of 6.466 MPa and 268.4%, respectively. The water absorption rate of polyurethane WAL is less than 4%. Glass transition temperatures of polyurethane WAL are between −80 °C and 60 °C, respectively. Polyurethane WAL features remarkable high- and low-temperature performance and thermal stability. Finally, adhesion strength between polyurethane WAL and the steel plate reaches up to 5.21 MPa. The outcome of this study facilitates the design and application of polyurethane waterproofing adhesion layers for steel bridge decks. Full article
(This article belongs to the Special Issue Polyurethane Composites: Properties and Applications)
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23 pages, 9574 KiB  
Article
Investigating Intumescent Flame-Retardant Additives in Polyurethane Foam to Improve the Flame Resistance and Sustainability of Aircraft Cabin Materials
by Oliver Loewenthal, Preety Doley, Cheng Wang, Guan Heng Yeoh and Imrana I. Kabir
Fire 2024, 7(10), 351; https://doi.org/10.3390/fire7100351 - 1 Oct 2024
Cited by 3 | Viewed by 2243
Abstract
Polyurethane (PU) foam has a high flammability and is widely used in aircraft interiors, presenting a significant danger to occupants. This study analysed three composite intumescent flame-retardant (IFR) coatings for flexible PU foam; expandable graphite (EG), ammonium polyphosphate (APP) and alginate (AG). The [...] Read more.
Polyurethane (PU) foam has a high flammability and is widely used in aircraft interiors, presenting a significant danger to occupants. This study analysed three composite intumescent flame-retardant (IFR) coatings for flexible PU foam; expandable graphite (EG), ammonium polyphosphate (APP) and alginate (AG). The coatings were prepared in concentrations of 5 wt%, 10 wt%, and 50 wt% with an acrylic binder. The coated samples were characterised using cone calorimetry, SEM, and mechanical testing. The findings showed peak heat release rate, total heat release, and carbon dioxide production from the 10 wt% triple-layer coating (EG:APP:AG) was 52%, 32%, and 58% less than the PU control. The char of the 10 wt% triple-layer sample effectively suppressed smoke release and inhibited the transfer of fuel and gas volatiles. Mechanical testing demonstrated a 3.4 times increase in tensile strength and a 15.4 times increase in compressive strength (50% compression) compared to the control PU with the 10 wt% triple-layer coating. A fire dynamics simulator model was developed that demonstrated large-scale flammability modelling for commercial aircraft. Future work can explore the integration of IFR coatings into computational analysis. These new bio-based coatings produced promising results for aircraft fire safety and flammability performance for PU polymers. Full article
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20 pages, 5563 KiB  
Article
Performance Enhancement of Polyurethane Acrylate Resin by Urushiol: Rheological and Kinetic Studies
by Yuchi Zhang, Run Fang, Hanyu Xue, Yuansong Ye, Li Chen and Jianrong Xia
Polymers 2024, 16(19), 2716; https://doi.org/10.3390/polym16192716 - 25 Sep 2024
Cited by 3 | Viewed by 1427
Abstract
A natural extract, i.e., urushiol, was employed to effectively cross-link and modify commercial wet-cured polyurethane acrylic resin. Comprehensive characterization of the paint film was performed using techniques such as FTIR, SEM, and TGA. The results indicated that the incorporation of urushiol significantly increased [...] Read more.
A natural extract, i.e., urushiol, was employed to effectively cross-link and modify commercial wet-cured polyurethane acrylic resin. Comprehensive characterization of the paint film was performed using techniques such as FTIR, SEM, and TGA. The results indicated that the incorporation of urushiol significantly increased the cross-linking density of the resin, which in turn enhanced the film-forming properties, mechanical strength, and thermal stability of the paint film. Additionally, the study discovered that under isothermal conditions, the dynamic moduli (G′ and G″) of the paint film are related to the gel point frequency by a power law, aligning with the predictions of percolation theory. The application of the autocatalytic model has provided a novel approach to studying non-isothermal kinetic reactions, offering valuable insights for process optimization and further development of urushiol-based polyurethane. Full article
(This article belongs to the Special Issue Additive Agents for Polymer Functionalization Modification)
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