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Keywords = polymer nanocomposites

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16 pages, 3450 KiB  
Article
Comparative In Vitro Analysis of Composite Resins Used in Clear Aligner Attachments
by Francesca Gazzani, Denise Bellisario, Chiara Pavoni, Loredana Santo, Paola Cozza and Roberta Lione
Appl. Sci. 2025, 15(15), 8698; https://doi.org/10.3390/app15158698 (registering DOI) - 6 Aug 2025
Abstract
Background: Attachments are essential components in clear aligner therapy, enhancing retention and improving the predictability of tooth movements. Mechanical and wear properties of the composite resins used for attachment reproduction are critical to maintaining their integrity and shape over time. This study aimed [...] Read more.
Background: Attachments are essential components in clear aligner therapy, enhancing retention and improving the predictability of tooth movements. Mechanical and wear properties of the composite resins used for attachment reproduction are critical to maintaining their integrity and shape over time. This study aimed to evaluate and compare the mechanical properties, thermal behavior, and wear performance of the hybrid composite Aligner Connect (AC) and the flowable resin (Connect Flow, CF). Methods: Twenty samples (ten AC and ten CF) were reproduced. All specimens underwent differential scanning calorimetry (DSC), combustion analysis, flat instrumented indentation, compression stress relaxation tests, and tribological analysis. A 3D wear profile reconstruction was performed to assess wear surfaces. Results: DSC and combustion analyses revealed distinct thermal transitions, with CF showing significantly lower Tg values (103.8 °C/81.4 °C) than AC (110.8 °C/89.6 °C) and lower residual mass after combustion (23% vs. 61%), reflecting reduced filler content and greater polymer mobility. AC exhibited superior mechanical properties, with higher maximum load (585.9 ± 22.36 N) and elastic modulus (231.5 ± 9.1 MPa) than CF (290.2 ± 5.52 N; 156 ± 10.5 MPa). Stress relaxation decrease was less pronounced in AC (18 ± 4%) than in CF (20 ± 4%). AC also showed a significantly higher friction coefficient (0.62 ± 0.060) than CF (0.55 ± 0.095), along with greater wear volume (0.012 ± 0.0055 mm3 vs. 0.0070 ± 0.0083 mm3) and maximum depth (36.88 ± 3.642 µm vs. 17.91 ± 3.387 µm). Surface roughness before wear was higher for AC (Ra, 0.577 ± 0.035 µm; Rt, 4.369 ± 0.521 µm) than for CF (Ra, 0.337 ± 0.070 µm; Rt, 2.862 ± 0.549 µm). After wear tests, roughness values converged (Ra, 0.247 ± 0.036 µm for AC; Ra, 0.236 ± 0.019 µm for CF) indicating smoothened and similar surfaces for both composites. Conclusions: The hybrid nanocomposite demonstrated greater properties in terms of stiffness, load-bearing capacity, and structural integrity when compared with flowable resin. Its use may ensure more durable attachment integrity and improved aligner–tooth interface performance over time. Full article
(This article belongs to the Special Issue Innovative Materials and Technologies in Orthodontics)
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40 pages, 7182 KiB  
Review
Additively Manufactured Polymers for Electronic Components
by Filippo Iervolino, Raffaella Suriano, Marco Cavallaro, Laura Castoldi and Marinella Levi
Appl. Sci. 2025, 15(15), 8689; https://doi.org/10.3390/app15158689 (registering DOI) - 6 Aug 2025
Abstract
Over the last decade, polymers have attracted increasing attention for the fabrication of electronic devices due to the innovative results that can be achieved using additive manufacturing (AM) processes. Intrinsically conductive polymers are commonly used to obtain flexible and stretchable devices. They also [...] Read more.
Over the last decade, polymers have attracted increasing attention for the fabrication of electronic devices due to the innovative results that can be achieved using additive manufacturing (AM) processes. Intrinsically conductive polymers are commonly used to obtain flexible and stretchable devices. They also enable the customisation of electronic devices when processed through AM. However, their main limitation is the reduction in electrical conductivity under mechanical deformation, such as bending. Extrinsically conductive nanocomposites, incorporating conductive fillers into polymer matrices, demonstrate the ability to retain electrical conductivity even following repeated bending, presenting a promising solution to the limitations of intrinsically conductive polymers. However, a gap remains in optimising their processing conditions for diverse 3D printing technologies. Moreover, fillers should be carefully selected according to the application’s specific needs. Dielectric polymers are also very promising for various electronic applications, but they are less investigated and have lower visibility than their conductive counterparts. This review presents three classes of polymer materials, i.e., intrinsically and extrinsically conductive polymers and insulators, discussing their advantages, drawbacks, and applications for 3D printing in electronics. This overview concludes with assessing future investigation areas needed to unlock the possibilities of 3D-printed polymers in electronics. Full article
(This article belongs to the Special Issue Feature Review Papers in Additive Manufacturing Technologies)
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16 pages, 1827 KiB  
Article
Mixed Candida albicansStaphylococcus aureus Biofilm Is Reduced by Light-Activated Nanocomposite with Phloxine B
by Jarmila Czucz Varga, Juraj Bujdák and Helena Bujdáková
J. Fungi 2025, 11(8), 582; https://doi.org/10.3390/jof11080582 - 5 Aug 2025
Abstract
Candida albicans and Staphylococcus aureus are opportunistic pathogens that cause life-threatening infections. This study focused on using photodynamic inactivation (PDI) to eliminate mixed biofilms of C. albicans–S. aureus formed on poly (urethane) (PU) discs functionalized with a nanocomposite layer containing phloxine B (PhB). [...] Read more.
Candida albicans and Staphylococcus aureus are opportunistic pathogens that cause life-threatening infections. This study focused on using photodynamic inactivation (PDI) to eliminate mixed biofilms of C. albicans–S. aureus formed on poly (urethane) (PU) discs functionalized with a nanocomposite layer containing phloxine B (PhB). Additionally, the effect of PDI on the ALS3 and HWP1 genes of C. albicans was examined in mixed biofilms. Spectral analysis showed a continuous release of PhB from the nanocomposite in Mueller–Hinton broth within 48 h, with a released amount of PhB < 5% of the total amount. The anti-biofilm effectiveness of the light-activated nanocomposite with PhB showed a reduction in the survival rate of biofilm cells to 0.35% and 31.79% for S. aureus and C. albicans, respectively, compared to the control biofilm on PU alone. Scanning electron microscopy images showed that the nanocomposite effectively reduced the colonization and growth of the mixed biofilm. While PDI reduced the regulation of the ALS3 gene, the HWP1 gene was upregulated. Nevertheless, the cell survival of the C. albicansS. aureus biofilm was significantly reduced, showing great potential for the elimination of mixed biofilms. Full article
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22 pages, 13925 KiB  
Article
Strontium-Decorated Ag2O Nanoparticles Obtained via Green Synthesis/Polyvinyl Alcohol Films for Wound Dressing Applications
by Vanita Ghatti, Sharanappa Chapi, Yogesh Kumar Kumarswamy, Nagaraj Nandihalli and Deepak R. Kasai
Materials 2025, 18(15), 3568; https://doi.org/10.3390/ma18153568 - 30 Jul 2025
Viewed by 361
Abstract
This study involved the fabrication of poly (vinyl alcohol) (PVA) nanocomposite films using the solution-casting process, which incorporated strontium-coated silver oxide (Sr-Ag2O) nanoparticles generated by a plant-extract assisted method. Various characterization techniques, such as XRD, SEM, TEM, UV, and FTIR, showed [...] Read more.
This study involved the fabrication of poly (vinyl alcohol) (PVA) nanocomposite films using the solution-casting process, which incorporated strontium-coated silver oxide (Sr-Ag2O) nanoparticles generated by a plant-extract assisted method. Various characterization techniques, such as XRD, SEM, TEM, UV, and FTIR, showed the formation and uniform distribution of Sr-Ag2O nanoparticles in the PVA film, which are biocompatible nanocomposite films. The presence of hydroxyl groups leads to appreciable mixing and interaction between the Sr-Ag2O nanoparticles and the PVA polymer. Mechanical and thermal results suggest enhanced tensile strength and increased thermal stability. In addition, the sample of PVA/Sr-Ag2O (1.94/0.06 wt. ratio) nanocomposite film showed decreased hydrophilicity, lower hemolysis, non-toxicity, and appreciable cell migration activity, with nearly 19.95% cell migration compared to the standard drug, and the presence of Sr-Ag2O nanoparticles favored the adhesion and spreading of cells, which triggered the reduction in the gaps. These research findings suggest that PVA/Sr-Ag2O nanocomposite films with good mechanical, antimicrobial, non-toxic, and biocompatible properties could be applied in biological wound-healing applications. Full article
(This article belongs to the Special Issue Nanoparticle Assembly: Fundamentals and Applications)
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12 pages, 2164 KiB  
Article
Preparation of Inverse-Loaded MWCNTs@Fe2O3 Composites and Their Impact on Glycidyl Azide Polymer-Based Energetic Thermoplastic Elastomer
by Shuo Pang, Yihao Lv, Shuxia Liu, Chao Sang, Bixin Jin and Yunjun Luo
Polymers 2025, 17(15), 2080; https://doi.org/10.3390/polym17152080 - 30 Jul 2025
Viewed by 200
Abstract
As a novel carbon material, multi-walled carbon nanotubes (MWCNTs) have attracted significant research interest in energetic applications due to their high aspect ratio and exceptional physicochemical properties. However, their inherent structural characteristics and poor dispersion severely limit their practical utilization in solid propellant [...] Read more.
As a novel carbon material, multi-walled carbon nanotubes (MWCNTs) have attracted significant research interest in energetic applications due to their high aspect ratio and exceptional physicochemical properties. However, their inherent structural characteristics and poor dispersion severely limit their practical utilization in solid propellant formulations. To address these challenges, this study developed an innovative reverse-engineering strategy that precisely confines MWCNTs within a three-dimensional Fe2O3 gel framework through a controllable sol-gel process followed by low-temperature calcination. This advanced material architecture not only overcomes the traditional limitations of MWCNTs but also creates abundant Fe-C interfacial sites that synergistically catalyze the thermal decomposition of glycidyl azide polymer-based energetic thermoplastic elastomer (GAP-ETPE). Systematic characterization reveals that the MWCNTs@Fe2O3 nanocomposite delivers exceptional catalytic performance for azido group decomposition, achieving a >200% enhancement in decomposition rate compared to physical mixtures while simultaneously improving the mechanical strength of GAP-ETPE-based propellants by 15–20%. More importantly, this work provides fundamental insights into the rational design of advanced carbon-based nanocomposites for next-generation energetic materials, opening new avenues for the application of nanocarbons in propulsion systems. Full article
(This article belongs to the Special Issue Eco-Friendly Polymeric Coatings and Adhesive Technology, 2nd Edition)
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13 pages, 1172 KiB  
Article
Informatics-Based Design of Virtual Libraries of Polymer Nano-Composites
by Qinrui Liu and Scott R. Broderick
Int. J. Mol. Sci. 2025, 26(15), 7344; https://doi.org/10.3390/ijms26157344 - 30 Jul 2025
Viewed by 188
Abstract
The purpose of this paper is to use an informatics-based analysis to develop a rational design approach to the accelerated screening of nano-composite materials. Using existing nano-composite data, we develop a quantitative structure–activity relationship (QSAR) as a function of polymer matrix chemistry and [...] Read more.
The purpose of this paper is to use an informatics-based analysis to develop a rational design approach to the accelerated screening of nano-composite materials. Using existing nano-composite data, we develop a quantitative structure–activity relationship (QSAR) as a function of polymer matrix chemistry and nano-additive volume, with the property predicted being electrical conductivity. The development of a QSAR for the electrical conductivity of nano-composites presents challenges in representing the polymer matrix chemistry and backbone structure, the additive content, and the interactions between the components while capturing the non-linearity of electrical conductivity with changing nano-additive volume. An important aspect of this work is designing chemistries with small training data sizes, as the uncertainty in modeling is high, and potentially the representated physics may be minimal. In this work, we explore two important components of this aspect. First, an assessment via Uniform Manifold Approximation and Projection (UMAP) is used to assess the variability provided by new data points and how much information is contributed by data, which is significantly more important than the actual data size (i.e., how much new information is provided by each data point?). The second component involves assessing multiple training/testing splits to ensure that any results are not due to a specific case but rather that the results are statistically meaningful. This work will accelerate the rational design of polymer nano-composites by fully considering the large array of possible variables while providing a high-speed screening of polymer chemistries. Full article
(This article belongs to the Section Molecular Informatics)
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2 pages, 434 KiB  
Correction
Correction: Barbosa et al. Production of rGO-Based Electrospinning Nanocomposites Incorporated in Recycled PET as an Alternative Dry Electrode. Polymers 2022, 14, 4288
by Michelle Chizzolini Barbosa, Claudia do Amaral Razzino, Thiago Domingues Stocco, Moisés das Virgens Santana, Anupama Ghosh, Luiz Fernando Pereira, Carlos Julio Tierra-Criollo and Anderson Oliveira Lobo
Polymers 2025, 17(15), 2056; https://doi.org/10.3390/polym17152056 - 28 Jul 2025
Viewed by 126
Abstract
During the final review of our manuscript [...] Full article
(This article belongs to the Special Issue Advanced Electrospinning Technology)
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16 pages, 1870 KiB  
Review
Recent Advances in the Development and Industrial Applications of Wax Inhibitors: A Comprehensive Review of Nano, Green, and Classic Materials Approaches
by Parham Joolaei Ahranjani, Hamed Sadatfaraji, Kamine Dehghan, Vaibhav A. Edlabadkar, Prasant Khadka, Ifeanyi Nwobodo, VN Ramachander Turaga, Justin Disney and Hamid Rashidi Nodeh
J. Compos. Sci. 2025, 9(8), 395; https://doi.org/10.3390/jcs9080395 - 26 Jul 2025
Viewed by 347
Abstract
Wax deposition, driven by the crystallization of long-chain n-alkanes, poses severe challenges across industries such as petroleum, oil and natural gas, food processing, and chemical manufacturing. This phenomenon compromises flow efficiency, increases energy demands, and necessitates costly maintenance interventions. Wax inhibitors, designed to [...] Read more.
Wax deposition, driven by the crystallization of long-chain n-alkanes, poses severe challenges across industries such as petroleum, oil and natural gas, food processing, and chemical manufacturing. This phenomenon compromises flow efficiency, increases energy demands, and necessitates costly maintenance interventions. Wax inhibitors, designed to mitigate these issues, operate by altering wax crystallization, aggregation, and adhesion over the pipelines. Classic wax inhibitors, comprising synthetic polymers and natural compounds, have been widely utilized due to their established efficiency and scalability. However, synthetic inhibitors face environmental concerns, while natural inhibitors exhibit reduced performance under extreme conditions. The advent of nano-based wax inhibitors has revolutionized wax management strategies. These advanced materials, including nanoparticles, nanoemulsions, and nanocomposites, leverage their high surface area and tunable interfacial properties to enhance efficiency, particularly in harsh environments. While offering superior performance, nano-based inhibitors are constrained by high production costs, scalability challenges, and potential environmental risks. In parallel, the development of “green” wax inhibitors derived from renewable resources such as vegetable oils addresses sustainability demands. These eco-friendly formulations introduce functionalities that reinforce inhibitory interactions with wax crystals, enabling effective deposition control while reducing reliance on synthetic components. This review provides a comprehensive analysis of the mechanisms, applications, and comparative performance of classic and nano-based wax inhibitors. It highlights the growing integration of sustainable and hybrid approaches that combine the reliability of classic inhibitors with the advanced capabilities of nano-based systems. Future directions emphasize the need for cost-effective, eco-friendly solutions through innovations in material science, computational modeling, and biotechnology. Full article
(This article belongs to the Section Composites Manufacturing and Processing)
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24 pages, 4281 KiB  
Article
Free Vibration Characteristics of FG-CNTRC Conical–Cylindrical Combined Shells Resting on Elastic Foundations Using the Haar Wavelet Discretization Method
by Jianyu Fan, Haoran Zhang, Yongqiang Tu, Shaohui Yang, Yan Huang, Zhichang Du and Hakim Boudaoud
Polymers 2025, 17(15), 2035; https://doi.org/10.3390/polym17152035 - 25 Jul 2025
Viewed by 221
Abstract
Functionally graded carbon nanotube reinforced composites (FG-CNTRCs) are a novel breed of polymer nanocomposite, in which the nonuniform distribution of the carbon nanotube (CNT) reinforcement is adopted to maximize the macro-mechanical performance of the polymer with a lower content of CNTs. Composite conical–cylindrical [...] Read more.
Functionally graded carbon nanotube reinforced composites (FG-CNTRCs) are a novel breed of polymer nanocomposite, in which the nonuniform distribution of the carbon nanotube (CNT) reinforcement is adopted to maximize the macro-mechanical performance of the polymer with a lower content of CNTs. Composite conical–cylindrical combined shells (CCCSs) are widely utilized as loading-bearing components in various engineering applications, and a comprehensive understanding of the vibration characteristics of these shells under different external excitations and boundary conditions is crucial for engineering applications. In this study, the free vibration behaviors of FG-CNTRC CCCSs supported by an elastic foundation are examined using the Haar wavelet discretization method (HWDM). First, by means of the HWDM, the equations of motion of each shell segment, the continuity and boundary conditions are converted into a system of algebraic equations. Subsequently, the natural frequencies and modes of the CCCSs are achieved by calculating the resultant algebraic equations. The convergence and accuracy are evaluated, and the results demonstrate that the proposed method has stable convergence, high efficiency, and excellent accuracy. Furthermore, an exhaustive parametric investigation is conducted to reveal the effects of foundation stiffnesses, boundary conditions, material mechanical properties, and geometric parameters on the vibration characteristics of the FG-CNTRC CCCS. Full article
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29 pages, 42729 KiB  
Article
Sustainable and Functional Polymeric Coating for Wood Preservation
by Ramona Marina Grigorescu, Rodica-Mariana Ion, Lorena Iancu, Sofia Slamnoiu-Teodorescu, Anca Irina Gheboianu, Elvira Alexandrescu, Madalina Elena David, Mariana Constantin, Iuliana Raut, Celina Maria Damian, Cristian-Andi Nicolae and Bogdan Trica
Coatings 2025, 15(8), 875; https://doi.org/10.3390/coatings15080875 - 25 Jul 2025
Viewed by 345
Abstract
The development of sustainable and functional nanocomposites has attracted considerable attention in recent years due to their broad spectrum of potential applications, including wood preservation. Also, a global goal is to reuse the large volumes of waste for environmental issues. In this context, [...] Read more.
The development of sustainable and functional nanocomposites has attracted considerable attention in recent years due to their broad spectrum of potential applications, including wood preservation. Also, a global goal is to reuse the large volumes of waste for environmental issues. In this context, the aim of the study was to obtain soda lignin particles, to graft ZnO nanoparticles onto their surface and to apply these hybrids, embedded into a biodegradable polymer matrix, as protection/preservation coating for oak wood. The organic–inorganic hybrids were characterized in terms of compositional, structural, thermal, and morphological properties that confirm the efficacy of soda lignin extraction and ZnO grafting by physical adsorption onto the decorating support and by weak interactions and coordination bonding between the components. The developed solution based on poly(3-hydroxybutyrate-co-3-hydroxyvalerate) and lignin-ZnO was applied to oak wood specimens by brushing, and the improvement in hydrophobicity (evaluated by water absorption that decreased by 48.8% more than wood, humidity tests where the treated sample had a humidity of 4.734% in comparison with 34.911% for control, and contact angle of 97.8° vs. 80.5° for untreated wood) and UV and fungal attack protection, while maintaining the color and aspect of specimens, was sustained. L.ZnO are well dispersed into the polymer matrix, ensuring a smooth and less porous wood surface. According to the results, the obtained wood coating using both a biodegradable polymeric matrix and a waste-based preservative can be applied for protection against weathering degradation factors, with limited water uptake and swelling of the wood, UV shielding, reduced wood discoloration and photo-degradation, effective protection against fungi, and esthetic quality. Full article
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11 pages, 2151 KiB  
Article
Fabrication of Antibacterial Poly(ethylene terephthalate)/Graphene Nanocomposite Fibers by In Situ Polymerization for Fruit Preservation
by Jiarui Wu, Qinhan Chen, Aobin Han, Min Liu, Wenhuan Zhong, Xiaojue Shao, Yan Jiang, Jing Lin, Zhenyang Luo, Jie Yang and Gefei Li
Molecules 2025, 30(15), 3109; https://doi.org/10.3390/molecules30153109 - 24 Jul 2025
Viewed by 205
Abstract
A novel polyester/graphene nanocomposite fiber was produced using the in situ polymerization protocol with carboxylated graphene and melt spinning technology. The resulting nanocomposite fibers were characterized by X-ray diffraction (XRD), Raman spectroscopy, differential scanning calorimeter (DSC), and scanning electron microscope (SEM). The fibers [...] Read more.
A novel polyester/graphene nanocomposite fiber was produced using the in situ polymerization protocol with carboxylated graphene and melt spinning technology. The resulting nanocomposite fibers were characterized by X-ray diffraction (XRD), Raman spectroscopy, differential scanning calorimeter (DSC), and scanning electron microscope (SEM). The fibers containing 0.2 wt% graphene fraction showed an excellent dispersity of graphene nanosheets in polymeric matrix. DSC test showed that the efficient polymer-chain grafting depresses the crystallization of PET chains. This graphene-contained PET fabric exhibited attractive antibacterial properties that can be employed in fruit preservation to ensure food safety. Full article
(This article belongs to the Special Issue Design and Application of Functional Supramolecular Materials)
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63 pages, 4971 KiB  
Review
Electrochemical Nanosensors Applied to the Assay of Some Food Components—A Review
by Aurelia Magdalena Pisoschi, Florin Iordache, Loredana Stanca, Petronela Mihaela Rosu, Nicoleta Ciocirlie, Ovidiu Ionut Geicu, Liviu Bilteanu and Andreea Iren Serban
Chemosensors 2025, 13(8), 272; https://doi.org/10.3390/chemosensors13080272 - 23 Jul 2025
Viewed by 593
Abstract
Nanomaterials’ special features enable their extensive application in chemical and biochemical nanosensors for food assays; food packaging; environmental, medicinal, and pharmaceutical applications; and photoelectronics. The analytical strategies based on novel nanomaterials have proved their pivotal role and increasing interest in the assay of [...] Read more.
Nanomaterials’ special features enable their extensive application in chemical and biochemical nanosensors for food assays; food packaging; environmental, medicinal, and pharmaceutical applications; and photoelectronics. The analytical strategies based on novel nanomaterials have proved their pivotal role and increasing interest in the assay of key food components. The choice of transducer is pivotal for promoting the performance of electrochemical sensors. Electrochemical nano-transducers provide a large active surface area, enabling improved sensitivity, specificity, fast assay, precision, accuracy, and reproducibility, over the analytical range of interest, when compared to traditional sensors. Synthetic routes encompass physical techniques in general based on top–down approaches, chemical methods mainly relying on bottom–up approaches, or green technologies. Hybrid techniques such as electrochemical pathways or photochemical reduction are also applied. Electrochemical nanocomposite sensors relying on conducting polymers are amenable to performance improvement, achieved by integrating redox mediators, conductive hydrogels, and molecular imprinting polymers. Carbon-based or metal-based nanoparticles are used in combination with ionic liquids, enhancing conductivity and electron transfer. The composites may be prepared using a plethora of combinations of carbon-based, metal-based, or organic-based nanomaterials, promoting a high electrocatalytic response, and can accommodate biorecognition elements for increased specificity. Nanomaterials can function as pivotal components in electrochemical (bio)sensors applied to food assays, aiming at the analysis of bioactives, nutrients, food additives, and contaminants. Given the broad range of transducer types, detection modes, and targeted analytes, it is important to discuss the analytical performance and applicability of such nanosensors. Full article
(This article belongs to the Special Issue Electrochemical Sensor for Food Analysis)
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15 pages, 3645 KiB  
Article
PVP-Regulated Self-Assembly of High-Strength Micrometer-Scale Al/CuO/AP Energetic Microspheres with Enhanced Reactivity
by Xuyang Wu, Hongbao Wang, Chenglong Jiao, Benbo Zhao, Shixiong Sun and Yunjun Luo
Polymers 2025, 17(14), 1994; https://doi.org/10.3390/polym17141994 - 21 Jul 2025
Viewed by 260
Abstract
Al-based nanocomposite energetic materials have broad application prospects in explosives and propellants, owing to their excellent energy release efficiency. However, their insufficient reliability, poor stability, and difficulty of formation limit their practical application. This study employed self-assembly using a hydrophilic polymer polyvinylpyrrolidone (PVP) [...] Read more.
Al-based nanocomposite energetic materials have broad application prospects in explosives and propellants, owing to their excellent energy release efficiency. However, their insufficient reliability, poor stability, and difficulty of formation limit their practical application. This study employed self-assembly using a hydrophilic polymer polyvinylpyrrolidone (PVP) together with nano-aluminum powder (Al), copper oxide (CuO), and ammonium perchlorate (AP) to obtain high-strength and high-activity composite micrometer-sized microspheres. The influence of PVP concentration on the mechanical behavior of Al/AP composite microspheres was systematically investigated, and Al was replaced with ultrasonically dispersed Al/CuO to explore the mechanism of action of PVP in the system and the catalytic behavior of CuO. PVP significantly enhanced the interfacial bonding strength. The Al/AP/5%PVP microspheres achieved a strength of 8.4 MPa under 40% compressive strain, representing a 365% increase relative to Al/AP. The Al/CuO/AP/5%PVP microspheres achieved a strength of 10.2 MPa, representing a 309% increase relative to Al/CuO. The mechanical properties of the composite microspheres were improved by more than threefold, and their thermal reactivities were also higher. This study provides a new method for the controlled preparation of high-strength, high-activity, micrometer-sized energetic microspheres. These materials are expected to be applied in composite solid propellants to enhance their combustion efficiency. Full article
(This article belongs to the Special Issue Eco-Friendly Polymeric Coatings and Adhesive Technology, 2nd Edition)
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15 pages, 7465 KiB  
Article
Nanocomposite Polysulfone/CB Modified by Melt Extrusion and Solution Mixing for Enhanced Removal of Uremic Toxins
by Marlene Andrade-Guel, Christian J. Cabello-Alvarado, Sendar Daniel Nery-Flores, Gregorio Cadenas-Pliego, Carlos Avila-Orta, Marissa Pérez-Alvarez, Diego Martínez-Carrillo, Zoe V. Quiñones-Jurado and Luis Cedeño Caero
Materials 2025, 18(14), 3352; https://doi.org/10.3390/ma18143352 - 17 Jul 2025
Viewed by 491
Abstract
In this study, polysulfone-based nanocomposites with carbon black (CB) nanoparticles were fabricated to evaluate their urea-removal properties. The nanocomposites were obtained using two different methods: solution mixing and melt extrusion. These materials were evaluated using Fourier transform infrared spectroscopy (FTIR), which allowed for [...] Read more.
In this study, polysulfone-based nanocomposites with carbon black (CB) nanoparticles were fabricated to evaluate their urea-removal properties. The nanocomposites were obtained using two different methods: solution mixing and melt extrusion. These materials were evaluated using Fourier transform infrared spectroscopy (FTIR), which allowed for the identification of the corresponding functional groups within the polysulfone polymer matrix. X-ray diffraction (XRD) analysis was performed, confirming the amorphous structure of the polysulfone. The addition of modified carbon black shifted the most intense peak of the polysulfone. Thermogravimetric analysis (TGA) showed an increase in thermal stability with the addition of different concentrations of modified carbon black for solution-mixing method. Scanning electron microscopy (SEM) revealed that the melt-extrusion method presented a better dispersion of the nanoparticles, since large agglomerates were not observed. Additionally, a urea adsorption study was conducted, obtaining removal percentages of 76% and 72% for the extrusion and solution-mixing methods, respectively. It was demonstrated that the nanocomposite can be used for up to five cycles without losing urea-removal efficiency, whereas the efficiency of pure polysulfone decreases as the number of cycles increases. Finally, the hemolysis test was performed, and the nanocomposites showed less than 1% hemolysis, indicating that the material is non-hemolytic. Full article
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7 pages, 198 KiB  
Editorial
Modeling of Polymer Composites and Nanocomposites
by Rafał Grzejda
Polymers 2025, 17(14), 1944; https://doi.org/10.3390/polym17141944 - 16 Jul 2025
Viewed by 353
Abstract
The importance of polymer composites (PCs) and nanocomposites (PNs) has increased significantly in recent years due to their enhanced material performance, sustainability and versatile applications [...] Full article
(This article belongs to the Special Issue Modeling of Polymer Composites and Nanocomposites)
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