Search Results (133)

The present study addresses the fabrication of porous gyroid architectures by additive manufacturing from preceramic polymer feedstocks. Photocurable emulsions were engineered by combining a silicone powder with acrylate monomers and dispersing an emulsified secondary phase of calcium nitrate. The formulations showed light-curing behaviour compatible with digital light processing vat photopolymerization (DLP-VPP), enabling high-fidelity replication of triply periodic minimal surface (TPMS) gyroids (designed porosity: 85 vol.%). After pyrolysis in nitrogen at 700 °C, the lattices converted into CaO–SiO₂-derived amorphous matrices embedding an in situ turbostratic/pyrolytic carbon fraction, as suggested by the photothermal response and preliminary impedance behaviour, although the latter was measured in liquid electrolyte and therefore does not isolate electronic transport. To improve robustness during polymer-to-ceramic conversion, pharmaceutical borosilicate waste glass (BASG) was added as a passive filler (30–70 wt.%). The waste-glass phase acts as a passive filler that improves processing robustness and can mitigate shrinkage-induced damage during pyrolysis, while remaining electrically insulating (dielectric) and therefore not directly contributing to electronic conduction. The resulting structures combine high surface-to-volume ratio, controlled open porosity, and structural integrity with electrochemical responsiveness under the adopted test conditions, making them promising architected platforms for electrochemical components where interconnected porosity is advantageous. Full article

Polymer-derived ceramics (PDCs) technology has been established for over five decades as a versatile route for the fabrication of advanced bioceramic materials. However, conventional processing routes for bioceramics, such as melt-quenching and sol–gel methods, still present significant limitations, including high processing temperatures, limited compositional flexibility, long processing times, and difficulties in fabricating complex and highly porous structures required for biomedical applications. In this context, increasing attention has been devoted to polymer-derived ceramics as an alternative approach for the fabrication of bioceramic materials. In this approach, preceramic polymers are converted into ceramic phases through thermal treatment in air or inert atmosphere (e.g., nitrogen), enabling low-temperature processing, high compositional flexibility, and precise control over phase evolution and microstructure. These features make the polymer-derived Ceramic route particularly attractive for the fabrication of complex and functional bioceramic architectures. This review provides an overview of the polymeric precursors employed for the synthesis of Polymer Derived Ceramic-based bioceramics, with particular emphasis on inorganic polymers, typically characterized by a siloxanic backbone, and the mechanisms governing their ceramization behavior. Special attention is given to emerging trends, including the integration of polymer-derived ceramics with additive manufacturing techniques and the development of functional systems for biomedical applications. Full article

Preceramic polymers, especially silicon oxycarbide (SiOC) and silicon carbonitride (SiCN) ceramics, have gained significant attention due to their wide range of applications in many fields, particularly in energy storage devices beyond conventional lithium-ion batteries (LIBs). This review focuses on the synthesis, structural characteristics, and properties of SiOC and SiCN ceramics as electrodes for battery applications. Furthermore, their promising applications as electrode materials for energy storage systems are explored, along with the most recent advances in the development of such materials and their use in lithium-ion batteries (LIBs), lithium-sulfur batteries (LSBs), potassium-ion batteries (PIBs), sodium-ion batteries (SIBs), and supercapacitors. This review addresses the distinct advantages of SiOC and SiCN ceramics, including high thermal stability, mechanical robustness, and adaptable microstructures. It also examines the challenges associated with the commercialization of these ceramics, including issues related to electronic conductivity and ion transport pathways. Full article

Epoxy resins are widely used thermosetting polymers, but their limited toughness and flexural resilience restrict broader applications. In this study, diglycidyl ether of bisphenol A (DGEBA) epoxy was reinforced with 5 wt.% ceramic fillers of different origins: sol–gel alumina calcined at 550 °C (γ-Al₂O₃) and 1000 °C (α-Al₂O₃), silica derived from rice husk, silica from diatomaceous earth, and a hybrid alumina–silica mixture prepared by sol–gel and calcined at 1000 °C. Fillers were structurally characterized by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), and field-emission scanning electron microscopy (FESEM). Mechanical properties were evaluated through tensile (ASTM D638) and flexural (ASTM D790) testing. All reinforcements enhanced the performance of neat epoxy. γ-Al₂O₃ provided superior tensile reinforcement compared to α-Al₂O₃, underscoring the importance of particle morphology and surface reactivity. The hybrid alumina–silica filler achieved the highest flexural strength of 50.6 MPa, compared to 9.91 MPa for the neat epoxy. Bio-derived silica showed improved flexural properties, although its tensile reinforcement was less pronounced compared to the sol–gel derived fillers. These results establish clear structure–property relationships and confirm that filler phase, morphology, and calcination temperature critically govern the mechanical performance of epoxy composites. Full article

Bio-based, biodegradable, and renewable polymers offer a promising alternative to traditional synthetic polymers derived from petroleum or other non-renewable resources. However, their use is limited by suboptimal properties and high costs. Incorporating sustainable reinforcements into the polymer matrix significantly improves biopolymer performance while preserving key properties, sustainability, and cost-effectiveness. Bio-based polymeric composites have emerged as a crucial category of biopolymers, playing a key role in advancing a sustainable, circular economy. This review provides an updated overview of bio-based polymer composites and nanocomposites, focusing on reinforcement strategies using natural nanofillers and engineered nanoparticles. We summarize key synthesis and processing methods, discuss structure–property relationships, and highlight recent advances in applications such as food packaging, biomedical devices, energy systems, environmental remediation, 3D printing, and supercapacitors. Polymer nanocomposites are versatile, with their performance depending on the type, size, and interactions between the fillers and the polymer matrix. Progress in metallic, ceramic, carbon-based, natural, and hybrid fillers has improved their properties. Using bio-based polymers and renewable fillers supports sustainability. Natural nanofillers derived from renewable sources and industrial byproducts offer a sustainable approach to developing high-performance, biodegradable nanocomposites. Smart nanocomposites can react to external stimuli by integrating specialized fillers that enhance their mechanical and mobility properties. Shape memory nanocomposites can be remotely activated—using heat, electricity, magnets, or light—enabling advanced applications. Finally, we address major challenges and outline future directions for scalable, circular-material solutions, drawing on perspectives from the circular economy and life cycle assessment (LCA). Full article

Wine alcoholic fermentation occurs in a dynamic biochemical environment where interactions between the vessel and the product can cause inorganic and organic species to migrate into the fermenting must or wine. At low pH and with rising ethanol levels, fermentation tanks made of stainless steel, concrete or cementitious materials, ceramics, or polymers exhibit material-specific behaviors that may promote the release of toxic trace elements or alter technologically important ions. These changes can affect yeast physiology, fermentation kinetics, and matrix stability, directly impacting wine safety and quality. They may also influence the evolution of key fermentation metabolites and phenolic constituents, thereby affecting process performance, color development, oxidative stability, and other quality-related attributes. This review synthesizes current evidence on migration mechanisms and examines how vessel composition shapes the chemical and microbiological profile of fermentation. It also critically evaluates biosensor technologies—covering both biorecognition elements and signal-transduction strategies—and assesses the transition from laboratory prototypes to in situ or at-line implementations capable of detecting both migration-related events and process-relevant compositional changes with operational value for HACCP-based control. Electrochemical, optical, bienzymatic, and nanozyme-enabled platforms are discussed in terms of selectivity, matrix compatibility, and long-term functional stability under polyphenol and protein interference, CO₂ variability, fouling and biofouling, and calibration drift. Particular attention is given to analytes associated with vessel-derived migrants and to biosensor targets related to fermentation metabolites and phenolic indicators, which support dynamic process monitoring and quality-focused decision making. Considering regulatory compliance requirements across the EU, US, and Asia, we propose a practical pathway for integrating biosensors into HACCP monitoring by treating vessel–product interactions as critical control points, while laboratory reference methods remain essential for verification and compliance documentation. Full article

Porous Ca₂Mg₂Al₂₈O₄₆ (C₂M₂A₁₄) ceramics are highly competitive candidates in the field of critical metal filtration due to their attractive non-metallic-inclusions removal capacity. However, the low mechanical strength and inadequate thermal shock resistance (TSR) of these materials restrict their further application. In this work, ZrO₂-toughened C₂M₂A₁₄-based porous ceramics are fabricated by using the polymer sponge replica method. Nano-sized ZrO₂ particles derived from nano-ZrO₂ sol are beneficial to enhance the mechanical properties and TSR of porous ceramics. The optimized porous C₂M₂A₁₄ ceramics exhibit robust compressive strength (2.15 MPa), good residual strength ratio (66.4%) and excellent filtration efficiency in the reduction in total oxygen content (68.4%) by adding 3 wt% ZrO₂ sol. These excellent comprehensive properties show that as-prepared porous C₂M₂A₁₄ ceramics are promising candidate materials for application in the field of critical metal filtration. Full article

Conventional tribological materials such as metals, ceramics, and synthetic polymers demand energy-intensive processing and create end-of-life waste. This motivates the search for more sustainable alternatives. Recent research demonstrates that agricultural residues, industrial by-products, post-consumer waste, and recycled polymers can be engineered into tribological systems that provide competitive wear resistance, stable friction, and multifunctional benefits, including thermal dissipation and vibration damping. This review summarizes progress across these material categories, highlighting how fillers like rice husk ash, fly ash, tire-derived carbon black, and reprocessed plastics transition from low-value waste into high-performance tribomaterials. System-level strategies such as interface engineering, hybrid reinforcement, and advanced processing are essential for overcoming material variability and achieving reliable tribological performance. In parallel, optimization approaches, including predictive modeling and smart material design, are increasingly enabling improved consistency, reproducibility, and scalability. Applications in automotive braking systems, recycled carbon black composites, acoustic damping structures, coatings, and reinforced polymers confirm the industrial viability of waste-derived materials. While challenges remain in feedstock variability, standardization, and long-term durability, these developments point to waste-based tribology as a practical pathway toward circular economy solutions that unite sustainability with engineering performance. Full article

Advanced ceramics are known for their lightweight, high-temperature resistance, corrosion resistance, and biocompatibility. They are crucial in energy conversion, environmental protection, and aerospace fields. This review highlights the recent advancements in ceramic matrix composites, high-entropy ceramics, and polymer-derived ceramics, alongside various fabrication techniques such as three-dimensional printing, advanced sintering, and electric-field-assisted joining. Beyond the fabrication process, we emphasize how different processing methods impact microstructure, transport properties, and performance metrics relevant to catalysis. Additive manufacturing routes, such as direct ink writing, digital light processing, and binder jetting, are discussed and normalized based on factors such as relative density, grain size, pore architecture, and shrinkage. Cold and flash sintering methods are also examined, focusing on grain-boundary chemistry, dopant compatibility, and scalability for catalyst supports. Additionally, polymer-derived ceramics (SiOC, SiCN, SiBCN) are reviewed in terms of their catalytic performance in hydrogen evolution reaction, oxygen evolution reaction, oxygen reduction reaction, and CO₂ reduction reaction. CeO₂-ZrO₂ composites are particularly highlighted for their use in environmental catalysis and high-temperature gas sensing. Furthermore, insights on the future industrialization, cross-disciplinary integration, and performance improvements in catalytic applications are provided. Full article

One of the major issues in the energy intensive industries (EIIs) operation is corrosion control. Particularly, in refineries, corrosion causes 33% of malfunctions, especially due to the deterioration of the metallic materials and, therefore, the shortening of the useful life of equipment and installations. To face this problem, novel polymer-derived ceramic (PDC) coatings have been formulated, developed and characterized by physical and chemical tests. Different formulations were analyzed on a lab-scale through accelerated corrosion tests under acidic environments using electrochemical impedance spectroscopy (EIS) to evaluate their corrosion performance when exposed to near-real operating conditions. The optimized formulation will be used as a barrier in stainless-steel pipelines to improve the energy performance of EIIs by reducing energy losses due to excess cooling of components, maximizing the thermal efficiency of equipment, increasing the service life of equipment and reducing operation and maintenance (O&M) costs and downtime. Full article

This study introduces a comprehensive three-dimensional micromechanical framework to capture the nonlinear mechanical behavior of diverse composite materials, including coupled elastic degradation, inelastic strain evolution, and phenomenological failure in their constituents. The primary objective is to integrate a generalized elastic degradation–inelasticity (EDI) model into the parametric high-fidelity generalized method of cells (PHFGMC) micromechanical approach, enabling accurate prediction of nonlinear responses and failure mechanisms in multi-phase composites. To achieve this, a unified three-dimensional orthotropic EDI modeling formulation is developed and implemented in the PHFGMC. Grounded in continuum mechanics, the EDI employs scalar field variables to quantify material damage and defines an energy potential function. Thermodynamic forces are specified along three principal directions, decomposed into tensile and compressive components, with shear failure accounted for across the respective planes. Inelastic strain evolution is modeled using incremental anisotropic plasticity theory, coupling damage and inelasticity to maintain generality and flexibility for diverse phase behaviors. The proposed model offers a general, unified framework for modeling damage and inelasticity, which can be calibrated to operate in either coupled or decoupled modes. The PHFGMC micromechanics framework then derives the overall (macroscopic) nonlinear and damage responses of the multi-phase composite. A failure criterion can be applied for ultimate strength evaluation, and a crack-band type theory can be used for post-ultimate degradation. The method is applicable to different types of composites, including polymer matrix composites (PMCs) and ceramic matrix composites (CMCs). Applications demonstrate predictions of monotonic and cyclic loading responses for PMCs and CMCs, incorporating inelasticity and coupled damage mechanisms (such as crack closure and tension–compression asymmetry). The proposed framework is validated through comparisons with experimental and numerical results from the literature. Full article

In this study, SiHfCN ceramics were synthesized from a single-source precursor obtained by reacting Durazane 1800 with tetrakis(dimethylamido)hafnium(IV) (TDMAH). In a separate preparation, Ti₃C₂ MXene was incorporated into this precursor to produce MXene-SiHfCN composite ceramics. The samples were pyrolyzed at 1000 °C and heat-treated at 1600 °C in N₂ to investigate amorphous-to-crystalline transformations. Both SiHfCN and MXene-SiHfCN formed a single-phase amorphous structure after pyrolysis at 1000 °C. At 1600 °C, SiHfCN partially crystallized into α/β-Si₃N₄ and HfC_xN_1−x phases within an amorphous/crystalline Si₃N₄ matrix. In contrast, the MXene–SiHfCN matrix remained largely amorphous, evolving into SiOCN with localized Si₂ON₂ crystallization. Additional phases, including HfC_xN_1−x, Hf oxide/oxycarbide, and a Ti carbonitride-rich phase (TiC_0.63N_1.06O_0.18Si_0.99Hf_0.11), were identified within the amorphous SiOCN. No SiC was detected in either system, indicating suppression of carbothermal reduction of Si₃N₄ up to 1600 °C in N₂. While SiHfCN exhibited pronounced macroscopic cracks, MXene-SiHfCN showed no such large cracks, though local microscopic cracking was observed. These results demonstrate that Ti₃C₂ MXene incorporation stabilizes the amorphous matrix, modifies phase evolution, and mitigates severe cracking, offering new insights into non-oxide PDC nanocomposites for ultra-high-temperature applications. Full article

The Na₂O-SrO-SiO₂ system shows promise in the development of glasses that can be transformed into electrically conductive glass ceramics. The conventional processing of such materials usually involves the synthesis of a parent glass, followed by a complex devitrification treatment. This study proposes a simplified approach based on the use of preceramic polymers, namely silicone resins combined with oxide fillers. These systems yield silicate-based ceramics through direct heat treatment, replicating the phase assembly of traditional glass ceramics with no need for prior glass melting. A printable formulation was developed by mixing a silicone resin with an acrylate-based photocurable resin, sodium nitrate and strontium carbonate. The resulting ‘suspension-emulsion’ was later shaped into monolithic components using digital light processing. After pyrolysis in nitrogen atmosphere, the components transformed into SrSiO₃ crystals embedded in a composite matrix, in turn composed of glass and turbostratic carbon (the latter specifically offered by the silicone polymer). This combination of crystalline silicates and carbon resulted in measurable electrical conductivity. This study confirms that silicone-derived systems can serve as effective precursors for conductive glass-ceramic analogues, providing an alternative to conventional methods with single-step processing. This approach enables structural shaping through 3D printing and the development of functional properties suitable for electronic or electrochemical applications. Full article

The precursor-derived ceramic route is recognized as an advanced and efficient technique for fabricating ceramic matrix composites, particularly suitable for the development and microstructural tailoring of continuous fiber-reinforced ceramic matrix composites. In this work, octamethylcyclotetrasiloxane and tetravinylcyclotetrasiloxane were employed as monomers to synthesize a branched siloxane via ring-opening polymerization. A subsequent hydrosilylation reaction led to the formation of polyvinylsiloxane with a three-dimensional crosslinked structure. The precursor exhibited excellent fluidity, adjustable viscosity, and superior thermosetting characteristics, enabling efficient impregnation and densification of reinforcements through the polymer infiltration and pyrolysis process. Upon pyrolysis, the polyvinylsiloxane gradually converted from an organic polymer to an amorphous inorganic ceramic phase, yielding silicon oxycarbide ceramics with a high ceramic yield of 81.3%. Elemental analysis indicated that the resulting ceramic mainly comprised silicon and oxygen, with a low carbon content. Furthermore, the material demonstrated a stable dielectric constant (~2.5) and low dielectric loss (<0.01), which are beneficial for enhanced thermal stability and dielectric performance. These findings offer a promising precursor system and process reference for the low-cost production of high-performance, multifunctional ceramic matrix composites with strong potential for engineering applications. Full article

In most commercial lithium-ion batteries, graphite remains the primary anode material. However, its theoretical specific capacity is only 372 mAh∙g⁻¹, which falls short of meeting the demands of high-performance electronic devices. Silicon anodes, despite boasting an ultra-high theoretical specific capacity of 4200 mAh∙g⁻¹, suffer from significant volume expansion (>300%) during cycling, leading to severe capacity fade and limiting their commercial viability. Currently, silicon-based polymer-derived ceramics have emerged as a highly promising next-generation anode material for lithium-ion batteries, thanks to their unique nano-cluster structure, tunable composition, and low volume expansion characteristics. The maximum capacity of the ceramics can exceed 1000 mAh∙g⁻¹, and their unique synthesis routes enable customization to align with diverse electrochemical application requirements. In this paper, we present the progress of silicon oxycarbide (SiOC), silicon carbonitride (SiCN), silicon boron carbonitride (SiBCN) and silicon oxycarbonitride (SiOCN) in the field of LIBs, including their synthesis, structural characteristics and electrochemical properties, etc. The mechanisms of lithium-ion storage in the Si-based anode materials are summarized as well, including the key role of free carbon in these materials. Full article