Search Results (47)

This study aimed to evaluate mandibular fixation techniques using monocortical plates following sagittal split ramus osteotomy in skeletal Class III patients. Ninety-three patients were categorized into three groups based on fixation methods: four-hole miniplate with one proximal and two distal screws (Group 1); four-hole miniplate with four screws (Group 2); sliding plate with two proximal and one distal screws (Group 3). Cone-beam computed tomography scans were obtained at three time points: immediately postoperative (T1), 6 months (T2), and 12 months (T3). The yaw, roll, and pitch rotations of the proximal segment, as well as horizontal and vertical changes of the pogonion, were evaluated. Group 1 exhibited significantly greater counterclockwise rotation of the proximal segments at T2 (p = 0.021) and T3 (p = 0.035) compared to the other groups. Additionally, Group 1 showed significantly smaller anterior and superior displacement of the pogonion at T3 (0.97 ± 2.10 mm, p = 0.009; 0.03 ± 1.62 mm, p = 0.011, respectively). Following surgical wafer removal, intimate occlusal contact is archived and the elimination of premature contacts through postoperative orthodontic treatment contributes to counterclockwise autorotation of the mandible. Therefore, anterior and superior movements of the pogonion are expected if firm fixation between the proximal and distal segments is achieved. Therefore, these findings suggest that a single proximal screw, as seen in a three-screw fixation, may act as a fulcrum, insufficiently resisting postoperative clockwise rotation of the distal segments. Full article

This study presents the design, modeling, and validation of a mixing screw for energy-efficient single-screw extrusion. The screw features a short length-to-diameter (L/D) ratio of 8:1 and incorporates double flights with variable pitch and counter-rotating mixing slots. These features promote enhanced plastication by breaking up the solid bed and improving thermal homogeneity through backflow mechanisms relieving a 3.75 compression ratio. Non-isothermal, non-Newtonian simulations modeled the thermal and flow behavior for high-impact polystyrene (HIPS) and recycled polypropylene (rPP) under various operating conditions. Experimental validation was conducted using a 20 mm pilot-scale extruder with screw speeds ranging from 10 to 40 RPM and barrel temperatures of 220 °C and 240 °C. Results showed a strong linear dependence of mass output on screw speed, with maximum mass throughputs of 0.58 kg/h for HIPS and 0.74 kg/h for rPP at 40 RPM. Specific energy consumption (SEC) was calculated as 0.264 kWh/kg for HIPS and 0.344 kWh/kg for rPP, corresponding to efficiencies of 31.5% and 56.5% relative to theoretical minimum energy requirements. Compared to traditional general-purpose and barrier screws with L/D ratios of 27:1, the mixing screw demonstrated improved energy efficiency and reduced residence time distributions. These findings suggest the potential of the mixing screw for compact extrusion systems, including 3D printing and other sustainable polymer and bioplastics processing applications. Full article

In recent years, microfluidics has emerged as an interdisciplinary field, receiving significant attention across various biomedical applications. Achieving a noticeable mixing of biofluids and biochemicals at laminar flow conditions is essential in numerous microfluidics systems. In this research work, a new kind of micromixer design integrated with an Archimedes screw is designed and investigated using numerical simulation and experimental approaches. First, the geometrical parameters such as screw length (l), screw pitch (p) and gap (s) are optimized using the Design of Expert (DoE) approach and the Central Composite Design (CCD) method. The experimental designs generated by DoE are then numerically simulated aiming to determine Mixing Index (MI) and Performance Index (PI). For this purpose, COMSOL Multiphysics with two physics modules—laminar and transport diluted species—is used. The results revealed a significant influence of screw length, screw pitch and gap on mixing performance. The optimal design achieved is then scaled up and fabricated using a 3D additive manufacturing technique. In addition, the optimal micromixer design is numerically and experimentally investigated at diverse Reynolds numbers, ranging from 2 to 16. The findings revealed the optimal geometrical parameters that produce the best result compared to other designs are a screw length of 0.5 mm, screw pitch of 0.23409 mm and a 0.004 mm gap. The obtained values of the mixing index and the performance index are 98.47% and 20.15 Pa⁻¹, respectively. In addition, a higher mixing performance is achieved at the lower Reynolds number of 2, while a lower mixing performance is observed at the higher Reynolds number of 16. This study can be very beneficial for understanding the impact of geometrical parameters and their interaction with mixing performance. Full article

Aiming at the problem of the cement hydration shrinkage phenomenon, which occurs when cement seals downhole casing in the process of Carbon Capture, Utilization, and Storage (CCUS) technology, this paper proposes a method of sealing the casing by combining threaded casing with bismuth–tin alloy. The effect of different types of grooves (square-, trapezoidal-, and screw-threaded grooves) set on the inner surface of the casing on the gas sealing performance of the alloy plug was analyzed. And the effect of the overlay pressure on the gas sealing performance of the alloy plug during the molding process was analyzed. The experimental results show that under 0.2 MPa overlay pressure, the gas breakthrough pressure values of alloy plugs in square-threaded, screw-threaded, trapezoidal-threaded, and smooth hole casings are 5, 3.7, 2.9, and 1 MPa, respectively. When the pitch in the screw-threaded casing is half of the original, the gas breakthrough pressure value of the alloy plugs in the casing is 4.7 MPa. And after the application of 0.2 MPa overlay pressure, the gas sealing performance of the alloy plugs in the screw-threaded, trapezoidal-threaded, and light hole casings was improved by 220%, 230%, and 100%, respectively. The experimental results show that when the grooves are set on the inner surface of the casing, the gas flow path per unit length of the alloy plug-casing interface is prolonged, and the grooves increase the degree of zigzagging on the inner surface of the casing. The gas sealing performance of the alloy plugs is greatly enhanced. This research can provide theoretical support for the application of downhole Carbon Storage using Sn58Bi in casing. Full article

As technology advances, so does digital farming, revolutionizing the industry. Drones, sprayers equipped with GPS and other sensors, combine harvesters, and other machinery can greatly improve agricultural productivity. This paper studies the impact of the straw baler screw conveyor on the efficiency of the baler. Via theoretical analysis, GA—BP (Genetic Algorithm—Back Propagation) simulation, and comparative experiments, the structural parameters and rotational speed of the spiral shaft in the screw conveying device are optimized. In this paper, we analyze the force and velocity components acting on the straw, give the design principles for the screw’s conveying parameters under the premise of ensuring maximum conveying capacity and minimum power consumption, and determine the optimal design variables, objective functions, and constraints according to the specific optimization problem; we establish a specific mathematical model, and introduce algorithm optimization for nonlinear problems with many variables and large amounts of calculations. In MATLAB, an optimization calculation and analysis were performed. The optimization results of the traditional BP (Back Propagation) and GA—BP were compared. It was proven that GA—BP could effectively compensate for the deficiencies of the BP neural network and substantially enhance the model’s accuracy. Through an analysis of the optimization results, the conclusion of attaining the optimization objective was drawn. Specifically, when the outer diameter of the spiral for screw conveyance in the straw baler was $\mathrm{D}=320 \mathrm{mm}$, the pitch was $\mathrm{S}=200 \mathrm{mm}$, and the rotational speed of the pickup shaft was $n=138 r/\min$, the straw baler could achieve the maximum conveying capacity and the minimum power consumption. At this moment, the power consumption was $\mathrm{P}=0.079 \mathrm{kW}$, and the conveying capacity was ${\mathrm{Q}}_{\mathrm{m}}=23.98 \mathrm{t}/\mathrm{h}$. Subsequently, the optimization results were contrasted with those of other mainstream domestic models, and a comparative experiment was conducted. The experimental results indicated that the model’s prediction results were reliable and exhibited higher efficiency compared to other combinations. The results could provide a reference for the research on screw conveyance of balers. Full article

Rotor structure has a great influence on the gas backflow in a screw vacuum pump. The characteristics of the gas main flow along the spiral groove of the screw rotor and the gas reverse flow along the tooth-shaped, tooth side, radial, and circumferential clearances are investigated. A new mathematical model of the pumping flow and backflow involved in a flow balance model is proposed to investigate the actions of the shearing force and pressure difference force. The calculated backflow is verified by comparing the experimental measured results. The relationships of the structural parameters of the screw rotor are established. The effects of the rotor parameters, such as pitch, diameter, and compression ratio, on backflow are revealed. The results show that the rotor diameter and compression ratio remain constant and that the influence of pitch on the backflow is slightly weak, with backflow variations of less than 3%, whereas the pitch, rotor length, and compression ratio are constant and the rotor addendum diameter is directly proportional to the backflow. The addendum diameter of rotor #4 is the largest, and its backflow is about 1.5 times larger than that of rotor #1. When the rotor radial sizes and the pitch of the suction end are constant, the compression ratio is inversely proportional to the backflow in the low-pressure region and proportional to the backflow in the high-pressure regions. Therefore, for a vacuum pump operating in low-pressure areas, the use of the compression ratio of 2.2 or higher is favorable for the reduction in backflow. Full article

Many factors affect screw withdrawal resistance (SWR), including screw size, embedment depth, the pre-drilled hole’s diameter, dimensional accuracy, and the furniture pieces’ material properties being joined. While prior research has extensively examined the influence of these factors, this study aimed to explore a neglected factor: how drill bit wear impacts pilot hole quality and subsequent SWR. The experimental setup included pinewood samples with pre-drilled 5 mm diameter blind pilot holes with a depth of 45 mm. The holes were equally divided into two groups: one drilled with a sharp bit, the other with a blunt bit. Euro-type coarse furniture screws (7 mm major diameter, 4 mm minor diameter, 3 mm pitch) were screwed into all holes. Subsequently, SWR was measured using a universal testing machine. Results show a statistically significant decrease in SWR when using the blunt drill bit. This phenomenon can be explained by excessive local material degradation, increased surface roughness, and disrupted hole dimensional accuracy, collectively hindering SWR. The study’s findings offer insights into how excessive drill bit wear impacts the screw withdrawal capacity of pinewood, informing best practices in furniture and construction. Full article

To address the issues of high labor intensity, excessive manpower requirements, low planting spacing qualification rates, low planting depth qualification rates, and low operational efficiency associated with sweet potato transplanting, a sweet potato seedling belt transplanter has been designed. This machine can perform multiple processes: precision tillage and ridge shaping, orderly seedling feeding from rolls, the efficient separation of seedlings from the belt, flexible gripping and shaping, precise soil covering and the mechanism of exposing seedling tips. A three-factor, three-level orthogonal test was carried out using the forward speed of the machine, the pitch of the screw belt and the rotational speed of the screw as the influencing factors of the performance test, and the qualified rate of planting spacing and the qualified rate of planting depth as the evaluation indexes. The test results indicated that the significance order of the factors affecting the qualification rate for planting spacing with the optimal combination of factors was as follows: a forward speed of 0.3 m·s⁻¹, a ribbon spacing of 60 mm, and a screw speed of 160 rpm. Field trials confirmed that under optimal conditions, the average qualification rate for planting spacing was 90.37%, meeting relevant technical standards and agronomic requirements. Full article

In response to the current low work efficiency of soil ridge-working machinery, as well as its poor stability, passability, and adaptability, this paper designs an independent leg-type working platform that can autonomously adjust its vehicle attitude through LiDAR scanning in a soil ridge-working environment. The platform, in terms of its mechanism and structural design, adopts dual parallelogram mechanisms, dual lead screw mechanisms, and independent column leg mechanisms, with a maximum adjustable ground clearance of 107 mm and a maximum wheelbase adjustment of 150 mm. A gyroscope is mounted at the center of the platform for attitude adjustment, ensuring the accurate data collection of the ultrasonic ranging module. Moreover, the platform adopts an adaptive adjustment method based on vehicle attitude and soil ridge shape parameters, obtaining soil ridge parameters through LiDAR and combining ultrasonic ranging module data with stepper motor pulse signals to obtain the absolute vehicle attitude parameters, using first and second linear regression methods to adjust the vehicle attitude and other working parameters. A prototype was also created, and the test data from the soil obtained through experiments show that, after leveling with the gyroscope leveling algorithm, the average value of the pitch angle is up to 0.6154°, and the average value of the roll angle is up to 0.9989°, with the maximum variance of the pitch angle being 0.0474° and the maximum variance of the tilt angle being 0.1320°. After the ultrasonic ranging module data are filtered by the Kalman filter, the maximum variance is 0.0304, and after applying the final fusion algorithm, the maximum variance is only 0.0085. The LiDAR measurement width value deviates from the actual width value by no more than 1.0 cm, and the LiDAR measurement height value deviates from the actual height value by no more than 1.0 cm. The platform’s actual adjusted width deviates from the actual soil ridge width by no more than 2.0 cm, and the platform’s actual adjusted height deviates from the actual soil ridge height by no more than 1.2 cm. This platform can improve the passability, adaptability, and stability of agricultural machinery in soil ridge work and provide technical references for subsequent related research. Full article

Numerical simulations play a vital role in the modern engineering industry, especially when faced with interconnected challenges such as particle interactions and the structural integrity of conveyor systems. This article focuses on the handling of materials and emphasizes the importance of using parametric numerical analysis to improve efficiency, reduce wear, and enhance the structural integrity of horizontal screw conveyors. Through the utilization of the Design of Experiments, we systematically investigated critical parameters such as screw pitch, clearance, wear, rotational velocity, and additional structural factors. This examination was carried out within a well-defined parametric framework, utilizing a combination of software tools provided by the Ansys suite and Minitab. The findings demonstrate the effectiveness of the Design of Experiments analysis in achieving improved performance and provide valuable insights for engineers and researchers involved in the design of conveyor systems. Furthermore, this comprehensive approach clarifies how conveyor systems respond to changes in parameters and highlights the complex interaction between transported particles and the conveyor system. We present a detailed analysis that clarifies the complex relationships and dependencies among different parameters, providing engineers and researchers with valuable insights. By understanding the interactions of these factors, the methodology provides not only results but also a strategic framework for advancing conveyor system design and engineering practices. Full article

In this paper, an adaptive knee joint orthosis with a variable rotation center for biomimetic motion rehabilitation assistance suitable for patients with knee joint movement dysfunction is designed. Based on the kinematic information of knee joint motion obtained by a motion capture system, a Revolute-Prismatic-Revolute (RPR) model is established to simulate the biomimetic motion of the knee joint, then a corresponding implementation for repetitively driving the flexion–extension motion of the knee joint, mainly assembled by a double-cam meshing mechanism, is designed. The pitch curve of each cam is calculated based on the screw theory. During the design process, size optimization is used to reduce the weight of the equipment, resulting in a reduction from 1.96 kg to 1.16 kg, achieving the goal of lightweight equipment. Finally, a prototype of the designed orthosis with the desired biomimetic rotation function is prepared and verified. The result shows that the rotation center of the prototype can achieve biomimetic motion coincident with the rotation center of an active knee joint, which can successfully provide rehabilitation assistance for the knee joint flexion–extension motion. Full article

Due to the unique structural characteristics of the traditional spiral fertilizer applicator, the instantaneous filling coefficient cannot be determined, which is not conducive to achieving precise control of the fertilizer discharge rate. Therefore, a spiral-pushing fertilizer applicator has been designed. By using a structure of variable diameter and variable spiral pitch to squeeze fertilizer gradually, precise control of the fertilizer discharge is achieved. The study analyzes the effects of screw pitch, screw diameter, and rotational speed on the filling coefficient; it uses spiral pitch elongation percentage, spiral diameter elongation percentage, and rotational speed as experimental factors, and filling coefficient and particle axial velocity coefficient as experimental indicators. Through quadratic orthogonal rotation combination design experiments, the fertilizer discharge performance of the spiral-pushing fertilizer applicator was optimized. The experimental results indicate that for the filling coefficient, x₁x₂ has an extremely significant impact, while for the axial velocity coefficient of particles, x₁ and x₃ have an extremely significant impact. When the rotational speed x₃ is 30 r/min, the optimized spiral pitch elongation percentage x₁ is 189.82–200%, the spiral diameter elongation percentage x₂ is 102.75–106.76, the filling coefficient is greater than 95%, and the particle axial velocity coefficient is less than 10%, achieving the best fertilizer discharge performance. An electrically controlled fertilizer discharge system was also designed, and bench tests were conducted on it. The results show that the average deviation between the fertilizer discharge performance of the spiral-pushing fertilizer applicator driven by the electrically controlled fertilizer discharge system and the preset value is 2.14%. This proves that, when the fertilizer demand changes, the fertilizer discharge flow can be adjusted through the electrically controlled fertilizer discharge system to achieve precise fertilization. This study provides a reference for the design of spiral fertilizer applicators. Full article

In order to solve the problem of uniform and precise fertilizer discharge, based on experimental analysis of the uneven nature of single-screw fertilizer discharge, a double arc groove screw fertilizer discharger was designed based on the principle of the half-cycle superposition of the fertilizer discharge curve. The fertilizer discharge amount and the instantaneous fertilizer discharge characteristics of the double arc groove screw fertilizer discharger were theoretically analyzed, and the factors affecting the fertilizer discharge uniformity of the double arc groove screw fertilizer discharger were obtained, taking the pitch S, arc groove radius R_p and center distance as the test factors. Using the uniformity variation coefficient and fertilization accuracy as test indexes, the experimental indicators were evaluated through a quadratic universal rotation combination design experiment with three factors and five levels. The optimal parameters were pitch S = 35 mm, arc groove radius R_p = 17 mm and center distance a = 40 mm. The fertilizer discharger was produced based on the optimal parameter combination, and a bench verification test and a comparative test were carried out. The test results show that the uniformity variation coefficient of the bench test and the relative error between the fertilization accuracy and the simulation test are 5.60% and 5.52%, respectively, and there is little difference between them, which verifies the correctness of the simulation. The comparative test results show that the uniformity variation coefficient of the optimized double arc groove screw fertilizer discharger is 7.16%, the fertilization accuracy is 3.44% and the fitting curve equation R² of fertilizer discharge flow is 0.998, all of which are significantly better than in the single-screw fertilizer discharger. We developed an electronic fertilizer discharge controller and conducted bench verification tests on it. The test results show that the average deviation between the measured fertilizer discharge capacity and the preset value of the double arc groove screw fertilizer discharger based on our self-developed controller is 2.78%. This fertilizer discharge device can precisely control fertilizer discharge, effectively solving the problem of uneven fertilizer discharge in single-screw fertilizer dischargers. Full article

As a key component in fields such as high-precision machine tools, aerospace and weaponry, the thermal deformations in a differential planetary roller screw (DPRS) caused by the changes in ambient temperatures can lead to uneven load distribution and increased wear, which can seriously affect its transmission accuracy, efficiency, and service life. Therefore, the temperature rise of a DPRS at different ambient temperatures was studied using the block thermal network method, and the thermal deformations were calculated. A load distribution model of DPRS considering thermal deformation was developed, and a wear prediction method combined with surface roughness was proposed. The results show that the increase in ambient temperature has an obvious negative effect on the load distribution and wear depth of DPRS. Moreover, the DPRS temperature rise, load distribution and wear depth dramatically change with the variation of parameters such as load, speed and thread pitch. A DPRS durability test device that considers changes in ambient temperature was developed. Experiments with temperature rise and DPRS wear under different ambient temperatures were conducted to validate the theoretical analysis model. Full article

In order to better understand the extrusion process mechanism of plant protein inside a barrel, the parameter changes and flow characteristics of fluids under conveying, kneading block and reversing elements were investigated with numerical simulation. The results showed that the shear rate increased obviously with the increase in pitch; the shear rate value of the reversing element was larger, while that of the kneading block was the opposite. The screw combinations of conveying, kneading blocks and reversing elements all have a certain degree of mixing effect on the particles, and the reduction in pitch can effectively increase the mixing effect of the particles. The conveying element can provide a relatively constant acceleration for the particles, due to the pumping capability and pressure buildup as the pitch increases. The kneading block and the reversing element can increase the leakage flow between the discs and backflow, resulting in an extension of the residence time distribution that facilitates fluid interaction in the barrel and improves the dispersion of the particles. The restraint by the reversing element on the particles is obviously weaker than that of the kneading block and shows a higher particle mixing degree. Overall, the influence of different elements on the flow condition, mixing degree and residence time is significantly different, which improves the process controllability and provides references for potential applications to meet multiple demands. Full article