Search Results (15)

In the field of enhanced oil recovery (EOR), particularly for water control in high-temperature reservoirs, there is a critical need for effective in-depth water shutoff and conformance control technologies. Polymer-based in situ-cross-linked gels are extensively employed for enhanced oil recovery (EOR), yet their short gelation time under high-temperature reservoir conditions (e.g., >120 °C) limits effective in-depth water shutoff and conformance control. To address this, we developed a hydrogel system via the in situ cross-linking of polyacrylamide (PAM) with phenolic resin (PR), reinforced by silica sol (SS) nanoparticles. We employed a variety of research methods, including bottle tests, viscosity and rheology measurements, scanning electron microscopy (SEM) scanning, density functional theory (DFT) calculations, differential scanning calorimetry (DSC) measurements, quartz crystal microbalance with dissipation (QCM-D) measurement, contact angle (CA) measurement, injectivity and temporary plugging performance evaluations, etc. The composite gel exhibits an exceptional gelation period of 72 h at 130 °C, surpassing conventional systems by more than 4.5 times in terms of duration. The gelation rate remains almost unchanged with the introduction of SS, due to the highly pre-dispersed silica nanoparticles that provide exceptional colloidal stability and the system’s pH changing slightly throughout the gelation process. DFT and SEM results reveal that synergistic interactions between organic (PAM-PR networks) and inorganic (SS) components create a stacked hybrid network, enhancing both mechanical strength and thermal stability. A core flooding experiment demonstrates that the gel system achieves 92.4% plugging efficiency. The tailored nanocomposite allows for the precise management of gelation kinetics and microstructure formation, effectively addressing water control and enhancing the plugging effect in high-temperature reservoirs. These findings advance the mechanistic understanding of organic–inorganic hybrid gel systems and provide a framework for developing next-generation EOR technologies under extreme reservoir conditions. Full article

In this paper, thermal and mechanical properties of ablative thermal protective material (TPM) as inhibitors for a free-standing propellant grain based on phenolic resin (PR) and acrylonitrile butadiene rubber (NBR) were investigated. NBR elastomerized PR composite, reinforced with chopped carbon fibers (CFs) (PR/NBR/CF), was prepared by homogenization of 90 parts by weight (PBW) PR in 100 PBW NBR (28 wt.% of acrylonitrile content). PR/NBR/CF composite was blended in two-roller open and closed mixers and in a twin-screw extruder. Carbon black, aluminum(III)-oxide, and fumed silica were added as promoters of thermal and mechanical properties of PR/NBR/CF. The structural analysis was studied using Fourier transform infrared spectroscopy (FT-IR). Thermal properties of the prepared PR/NBR/CF composite inhibitor were studied by ablation and firing tests, while a morphological analysis of the char layer formed after the ablation test was conducted via scanning electron microscopy (SEM). A low erosion rate of 2.00 × 10⁻⁴ m·s⁻¹ and high tensile strength and elongation at break of 6.7 MPa and 419.92%, respectively, indicate that the developed materials can be applied as a thermal insulation/inhibitor of free-standing rocket propellant grains. Bond strength between PR/NBR/CF composite and aluminized composite rocket propellant (ACRP), determined via a standard peel test, showed higher adhesion forces between the PR/NBR/CF composite and the ACRP compared to the cohesion between the ACRP molecular chains. Full article

In the aerospace industry, low-density quartz fiber/phenolic resin composites offer advantages such as low cost, low density, high thermal insulation, and excellent thermal resistance, making them a promising candidate when exposed to a long-term low–medium heat flow environment. However, there is currently a lack of understanding regarding the ablation evolution and mechanisms of these materials under this environment, which hampers the enhancement of material performance. Additionally, there is insufficient quantification of their pyrolysis processes, which is detrimental to the development of subsequent mathematical models for ablation thermal response. Therefore, this work focuses on the study of the ablation process of low-density needled quartz felt/phenolic resin (PR/NQF) under long-term low–medium heat flow. Ablation samples of PR/NQF with varying densities were obtained by treating them with a quartz lamp at different temperatures. The differences in the carbonization of the PR/NQF ablation surface were analyzed through SEM, microCT, FTIR, XRD, and XPS experiments, revealing the influence of ablation temperature and composite density. Subsequently, the pyrolysis mechanism of PR/NQF was analyzed using Py-GC-MS, resulting in insights into the evolution and component ratio of pyrolysis gases and their temperature correlations. To further describe the pyrolysis process of low-density PR/NQF, a pyrolysis kinetics model was developed based on the TGA experimental results, and the consistency between the fitted results and theoretical values was validated. The conclusions of this study provide support for analyzing the ablation mechanisms and evolution processes of low-density PR/NQF under long-term low–medium heat flow. Furthermore, the conclusions offered a certain degree of basic data support of mathematical models for ablation processes and the development of new thermal protection materials. Full article

To realize the effective profile control of a heavy oil reservoir, hydrolyzed polyacrylamide (HPAM) and water-soluble phenol-formaldehyde resin (PR) were chosen to prepare the profile control system, which gelled at medium or low temperatures and existed stably at high temperatures in the meantime. The effects of phenolic ratios, PR concentration, and HPAM concentration on the formation and strength of the gels were systematically studied by the gel-strength code method and rheological measurements. And the microstructure of the gels was investigated by scanning electron microscope measurements. The results showed that the gelling time of the HPAM-PR system was 13 h at 70 °C. The formed gel could stay stable for 90 days at 140 °C. In addition, the gels showed viscoelastic properties, and the viscosity reached 18,000 mPa·s under a 1.5 s⁻¹ shearing rate due to their three-dimensional cellular network structure. The formation of the gels was attributable to the hydroxyl groups of the PR crosslinking agent, which could undergo the dehydration condensation reaction with amide groups under non-acidic conditions and form intermolecular crosslinking with HPAM molecules. And the organic crosslinker gel system could maintain stability at higher temperatures because covalent bonds formed between molecules. Full article

Lightweight and high-strength insulation materials have important application prospects in the aerospace, metallurgical, and nuclear industries. In this study, a highly porous silica fiber reinforced phenolic resin matrix composite was prepared by vacuum impregnation and atmospheric drying using quartz fiber needled felt as reinforcement and anhydrous ethanol as a pore-making agent. The effects of curing agent content on the structure, composition, density, and thermal conductivity of the composite were studied. The mechanical properties of the composite in the xy direction and z direction were analyzed. The results showed that this process can also produce porous phenolic resin (PR) with a density as low as 0.291 g/cm³, where spherical phenolic resin particles are interconnected to form a porous network structure with a particle size of about 5.43 μm. The fiber-reinforced porous PR had low density (0.372~0.397 g/cm³) and low thermal conductivity (0.085~0.095 W/m·K). The spherical phenolic resin particles inside the composite were well combined with the fiber at the interface and uniformly distributed in the fiber lap network. The composite possessed enhanced mechanical properties with compressive strength of 3.5–5.1 MPa in the xy direction and appeared as gradual compaction rather than destruction as the strain reached 30% in the z direction. This research provides a lightweight and high-strength insulation material with a simple preparation process and excellent performance. Full article

Phenol resins (PRs) are considered as relatively inexpensive adsorbents synthesized from agricultural biomass via employing a variety of synthesized procedures. The performance of PR for heat transformation application is not widely investigated. In this regard, the present study aims to evaluate the four PR derivative/refrigerant pairs, namely (i) KOH6-PR/CO₂, (ii) SAC-2/HFC, (iii) KOH4-PR/ethanol, and (iv) KOH6-PR/ethanol, for adsorption cooling and adsorption heating applications. Ideal cycle analyses and/or thermodynamic modelling approaches were utilized comprising governing heat and mass balance equations and adsorption equilibrium models. The performance of the AHP system is explored by means of specific cooling energy (SCE), specific heating energy (SHE), and coefficient of performance (COP), both for cooling and heating applications, respectively. It has been realized that KOH6-PR/ethanol could produce a maximum SCE of 1080 kJ/kg/cycle and SHE of 2141 kJ/kg/cycle at a regeneration temperature (T_reg) and condenser temperature (T_cond) of 80 °C, and 10 °C, respectively, followed by KOH4-PR/ethanol, SAC-2/HFC-32, and KOH6-PR/CO₂. The maximum COP values were estimated to be 1.78 for heating and 0.80 for cooling applications, respectively, at T_reg = 80 °C and T_cond = 10 °C. In addition, the study reveals that, corresponding to increase/decrease in condenser/evaporator pressure, both SCE and SHE decrease/increase, respectively; however, this varies in magnitude due to adsorption equilibrium of the studied PR derivative/refrigerant pairs. Full article

Porous carbon nanofibers (PCNFs) with excellent physical and chemical properties have been considered candidate materials for electrodes used in supercapacitors. Herein, we report a facile procedure to fabricate PCNFs through electrospinning blended polymers into nanofibers followed by pre-oxidation and carbonization. Polysulfone (PSF), high amylose starch (HAS), and phenolic resin (PR) are used as three different kinds of template pore-forming agents. The effects of pore-forming agents on the structure and properties of PCNFs have been systematically studied. The surface morphology, chemical components, graphitized crystallization, and pore characteristics of PCNFs are analyzed by scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD), and nitrogen adsorption and desorption test, respectively. The pore-forming mechanism of PCNFs is analyzed by differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). Fabricated PCNF-R have a specific surface area as high as ~994 m²/g, a total pore volume as high as ~0.75 cm³/g, and a good graphitization degree. When PCNF-R are used as active materials to fabricate into electrodes, the PCNF-R electrodes show a high specific capacitance ~350 F/g, a good rate capability ~72.6%, a low internal resistance ~0.55 Ω, and an excellent cycling stability ~100% after 10,000 charging and discharging cycles. The design of low-cost PCNFs is expected to be widely applicable for the development of high-performance electrodes for an energy storage field. Full article

Carbon-based composites have been proven to be strong candidates for microwave absorbers in recent years. However, as an important member, magnetic hard carbon (HC)-based composites have rarely been studied in the field of microwave absorption. In this study, HC embedded with FeSiAl (FeSiAl@HC) was synthesized by pyrolyzing a mixture of FeSiAl flakes and phenolic resin (PR). The as-synthesized HC-FeSiAl exhibited a layered structure, and the detailed microstructures were modified by changing the mass ratio of FeSiAl flakes and PR. Thus, the as-synthesized HC-FeSiAl exhibited tunable magnetic properties, wealthy functional groups, excellent thermal stability, and enhanced microwave absorption properties. The optimal minimum reflection loss is lower up to −36.1 dB, and the effective absorption bandwidth is wider up to 11.7 GHz. These results indicated that HC-FeSiAl should be a strong candidate for practical applications of microwave absorption, which may provide new insight into the synthesis of magnetic HC-based composites. Full article

Laser additive manufacturing is a promising technique for the preparation of complex-shaped SiC composites. High-quality powders are critical for high-precision laser printing. In this work, core-shell C_f @phenolic resin (PR) composites for selective laser sintering of carbon fiber reinforced silicon carbide (C_f/SiC) composites were fabricated by surface modification using 3-aminopropyltriethoxy silane coupling agent (KH550) in combination with planetary ball milling. PR coated uniformly on the fiber surface to form a core-shell structure. The effects of PR on the morphology, elemental composition, interfacial interactions, and laser absorption of the core-shell composite powder were investigated in detail. Results indicated that the composite powder exhibited good laser absorption within the infrared band. Full article

Poly (butyl methacrylate) (PBMA) was blended with a series of phenolic resins (PR) to study the effect of PR molecular weight on dynamic mechanical properties of PBMA/PR composites. Differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA) found a similar variation of glass transition temperature (T_g). The maximum loss peak (tanδ_max) improved in all PBMA/PR blends compared with the pure PBMA. However, tanδ_max reduced as the molecular weight increased. This is because PR with higher molecular weight is more rigid in the glass transition zone of blends. The hydrogen bonding between PBMA and PR was characterized by Fourier transform infrared spectroscopy (FTIR). Lower molecular weight PR formed more hydrogen bonds with the matrix and it had weaker temperature dependence. Combined with the results from DMA, we studied how molecular weight affected hydrogen bonding and thus further affected tanδ_max. Full article

This work is focused on the optimization of critical process parameters for preparation of boron-containing phenolic resin (B-containing PR), including the molar ratios of formaldehyde/phenol and potassium borate/phenol, reaction time; and measurement of surface tension of B-containing PR solution and wettability between B-containing PR solution and carbon fibers. The effects of the formaldehyde/phenol and potassium borate/phenol molar ratios on the char yield of the B-containing PR was studied. The highest char yield of B-containing PR could be as high as 71% under optimal conditions (molar ratios of formaldehyde/phenol = 1.8 and potassium borate/phenol = 0.2, and reaction time = 13 h). The effect of concentration and tested temperature on the surface tension of B-containing PR solution was investigated, and the wettability between B-containing PR solution and carbon fibers was evaluated for the first time, providing useful theory and experimental data for the preparation of B-containing PR-based composites. Full article

A novel high-performance carbon foam (CF) was fabricated through the addition of phenolic resin (PR) into a coal tar pitch (CTP) based precursor. The effects of mass fraction of a PR additive on the crystalline structures, morphologies, compressive strength (σ) and thermal conductivity (λ) of resultant CF material were investigated systematically. Characterization showed a strong dependence of CF’s performance from the composition and optical texture of the precursor, which were mainly depending on the polycondensation and polymerization reactions between PR and raw CTP. Comparing with the strength of pristine CF at 6.5 MPa, the σ of mCF-9 (13.1 MPa) was remarkably enhanced by 100.1%. However, the λ of mCF-9 substantially reduced to 0.9 m⁻¹K⁻¹ compared with 18.2 W m⁻¹K⁻¹ of pristine CF. Thus, this modification strategy to produce microporous CF materials from raw CTP provides a new protocol for the fabrication of high-performance carbon based materials. Full article

In this work we have analyzed the pine and spruce softwood lignin fraction recovered from a novel pressurized hot water extraction pilot process. The lignin structure was characterized using multiple NMR techniques and the thermal properties were analyzed using thermal gravimetric analysis. Acetylated and selectively methylated derivatives were prepared, and their structure and properties were analyzed and compared to the unmodified lignin. The lignin had relatively high molar weight and low PDI values and even less polydisperse fractions could be obtained by fractionation based on solubility in i-PrOH. Condensation, especially at the 5-position, was detected in this sulphur-free technical lignin, which had been enriched with carbon compared to the milled wood lignin (MWL) sample of the same wood chips. An increase in phenolic and carboxylic groups was also detected, which makes the lignin accessible to chemical modification. The lignin was determined to be thermally stable up to (273–302 °C) based on its T_{dst 95%} value. Due to the thermal stability, low polydispersity, and possibility to tailor its chemical properties by modification of its hydroxyl groups, possible application areas for the lignin could be in polymeric blends, composites or in resins. Full article

Bio-oil was added as a substitute for phenol for the preparation of a foaming phenolic resin (PR), which aimed to reduce the brittleness and pulverization of phenolic foam (PF). The components of bio-oil, the chemical structure of bio-oil phenolic resin (BPR), and the mechanical performances, and the morphological and thermal properties of bio-oil phenolic foam (BPF) were investigated. The bio-oil contained a number of phenols and abundant substances with long-chain alkanes. The peaks of OH groups, CH₂ groups, C=O groups, and aromatic skeletal vibration on the Fourier transform infrared (FT-IR) spectrum became wider and sharper after adding bio-oil. These suggested that the bio-oil could partially replace phenol to prepare resin and had great potential for toughening resin. When the substitute rate of bio-oil to phenol (B/P substitute rate) was between 10% and 20%, the cell sizes of BPFs were smaller and more uniform than those of PF. The compressive strength and flexural strength of BPFs with a 10–20% B/P substitute rate increased by 10.5–47.4% and 25.0–50.5% respectively, and their pulverization ratios decreased by 14.5–38.6% in comparison to PF. All BPFs maintained good flame-retardant properties, thermal stability, and thermal isolation, although the limited oxygen index (LOI) and residual masses by thermogravimetric (TG) analysis of BPFs were lower and the thermal conducticity was slightly greater than those of PF. This indicated that the bio-oil could be used as a renewable toughening agent for PF. Full article

Functionalized silica sols were obtained by the hydrolytic condensation of (γ-methacryloxypropyl)trimethoxysilane (MPMS), (γ-glycidyloxypropyl)trimethoxysilane (GPMS) and tetraethoxysilane (TEOS). Three different sols were obtained: MPS (derived from MPMS and TEOS), GPS-MPS (derived from GPMS, MPMS and TEOS), and GPSD (derived from GPMS, TEOS and diglycidyl ether of bisphenol A, DGEBA). These silica sols were mixed with a phenolic resin (PR). Ethylenediamine was used as a hardener for epoxy-functionalized sols and benzoyl peroxide was used as an initiator of the free-radical polymerization of methacrylate-functionalized silica sols. Glass fiber-reinforced composites were obtained from the neat PR and MPS-PR, GPS-MPS-PR and GPSD-PR. The resulting composites were evaluated as ablation resistant materials in an acetylene-oxygen flame. A large increase in the ablation resistance was observed when the PR was modified by the functionalized silica sols. The ablation resistance of the composites decreased as follows: GPSD-PR > MPS-PR > GPS-MPS-PR > PR. Full article