Search Results (29)

Crash boxes play a vital role in improving vehicle safety by absorbing collision energy and reducing the forces transmitted to occupants. Additive manufacturing (AM) has become a powerful method for developing advanced crash boxes by enabling complex geometries. This review provides a comprehensive examination of recent progress in AM crash boxes, with a focus on three key aspects: geometric design innovations, material behavior, and manufacturing techniques. The review investigates the influence of various AM-enabled structural configurations, including tubular, origami-inspired, lattice, and bio-inspired designs, on crashworthiness performance. Among these, bio-inspired structures exhibit superior energy absorption characteristics, achieving a mean specific energy absorption $\left(SEA\right)$ of 21.51 J/g. Material selection is also explored, covering polymers, fiber-reinforced polymers, metals, and multi-material structures. Metallic AM crash boxes demonstrate the highest energy absorption capacity, with a mean $SEA$ of 28.65 J/g. In addition, the performance of different AM technologies is evaluated, including Stereolithography (SLA), Material Jetting (MJT), Selective Laser Melting (SLM), Selective Laser Sintering (SLS), Fused Deposition Modeling (FDM), and hybrid manufacturing techniques. Among these, crash boxes produced by SLM show the most favorable energy absorption performance, with a mean $SEA$ of 16.50 J/g. The findings presented in this review offer critical insights to guide future research and development in the design and manufacturing of next-generation AM crash boxes intended to enhance vehicle safety. Full article

This paper presents a three-degrees-of-freedom origami parallel robot that is free from parasitic motion. This robot is designed to achieve one translational and two rotational motions within its workspace, enabling precise orientation about a fixed point—a capability unattainable for parallel robots with parasitic motion. The elimination of parasitic motion is critical, allowing the use of this device in applications requiring high precision. The robot’s key kinematic features include a parasitic motion-free workspace, large orientational capability, compactness, decoupled motion, simplicity in manufacturing and control, mechanically pivoted rotation of the moving platform, and scalability. These characteristics make the robot particularly well-suited for micromanipulation tasks in both manufacturing and medical applications. In manufacturing, it can enable high-precision operations such as micro-assembly, optical fiber alignment, and semiconductor packaging. In medicine, it can support delicate procedures such as microsurgery and cell injection, where sub-micron accuracy, high stability, and precise motion decoupling are critical requirements. The use of nearly identical limbs simplifies the architecture, facilitating easier design, manufacture, and control. The kinematics of the robot is analyzed using reciprocal screw theory for an analytic constraint-embedded Jacobian. To further enhance operational accuracy and robustness, particularly in the presence of uncertainties or disturbances, a deep neural network (DNN)-based state estimation method is integrated, providing accurate forward kinematic predictions. The construction of the robot utilizes origami-inspired limbs and joints, enhancing miniaturization, manufacturing simplicity, and foldability. Although capable of being scaled up or further miniaturized, its current size is 66 mm × 68 mm × 100 mm. The robot’s moving platform is theoretically and experimentally proven to be free of parasitic motion and possesses a large orientation capability. Its unique features are demonstrated, and its potential for high-precision applications is thoroughly discussed. Full article

In this paper, a beetle with excellent flight ability and a large folding ratio of its hind wings is selected as the biomimetic design. We mimicked the geometric patterns formed during the folding process of the hind wings to construct a deployable mechanism while calculating the sector angles and dihedral angles of the origami mechanism. In the expandable structure of thick plates, hinge-like steps are added on the thick plate to effectively avoid interference motion caused by the folding of the thick plate. The kinematic characteristics of two deployable mechanisms were characterized by ADAMS 2018 software to verify the feasibility of the mechanism design. The finite element method is used to analyze the structural performance of the deployable mechanism, and its modal response is analyzed in both unfolded and folded configurations. The aerodynamic generation of a spatially deployable wing is characterized by computational fluid dynamics (CFD) to study the vortex characteristics at different frame rates. Based on the aerodynamic parameters obtained from CFD simulation, a wavelet neural network is introduced to learn and train the aerodynamic parameters. Full article

Herein, we proposed a versatile G-quadruplex (G4)-tetrahedral DNA framework (G4-TDF) nanostructure functionalized origami microfluidic paper-based device (μPADs) for fluorescence detection of K⁺ by lighting up thioflavin T (ThT). In this work, TDF provided robust structural support for G-rich sequence in well-defined orientation and spacing to ensure high recognition efficiency, enabling sensitive fluorescence sensing on origami μPAD. After introducing ThT, the G-rich sequences extended from TDF vertices formed a parallel G4 structure, showing weak fluorescence signal output. Upon the presence of target K⁺, this parallel G4 structure transitioned to antiparallel G4 structure, leading to a significantly increase in fluorescence signal of ThT. Benefiting from the outstanding fluorescence enhancement characteristic of the G4 structure for ThT and excellent specificity of the G4 structure to K⁺ plus satisfactory recognition efficiency with the aid of TDF, this origami paper-based fluorescence sensing strategy exhibited an impressive detection limit as low as 0.2 mM with a wide range of 0.5–5.5 mM. This innovative G4-TDF fluorescence sensing was applied for the first time on μPAD, providing a simple, effective, and rapid method for K⁺ detection in human serum with significant potential for clinical diagnostics. Full article

With the rapid development of precision instruments, aerospace, and automotive industries, the demand for compact vibration isolators capable of suppressing low-frequency vibrations has surged. Although prior reviews have established the theoretical framework of quasi-zero stiffness (QZS) isolators, critical gaps persist in addressing their compact design under strong nonlinear dynamics and diverse engineering constraints. This review systematically analyzes the dynamic characteristics of QZS systems under nonlinear effects and evaluates five innovative design methodologies for compact QZS isolators: special spring type, magnetic type, bionic type, metamaterials-based type, and origami-inspired type. Key findings reveal that special spring-type isolators are simple to design and space-efficient but difficult to machine. Magnetic-type isolators achieve ultra-low start-up frequencies but face thermal instability. Metamaterial designs enable multifunctional integration at the cost of manufacturing complexity, while bionic-inspired and origami-inspired isolators are difficult to abstract for practical applications. We find that current research tends to prioritize miniaturization over the synergistic optimization of load capacity, broadband isolation, and adaptability. Future research should focus on multi-degree-of-freedom systems, coupled metamaterials-bionic structures, and active magnetic control. This work provides a key roadmap for advancing compact QZS technology in space-constrained applications. Full article

Origami-derived space-deployable structures have a broad application prospect in the aerospace field owing to their excellent morphology transformation performance, and they are usually large-scale and lightweight. However, their deformation increases greatly under high-speed and extreme-temperature conditions, which affects their motion and performance and possibly causes losses. So, it is crucial to perform a dynamic analysis considering key factors for the large deformation of flexible structures. In this paper, the Nodal Coordinate-based Floating Frame of Reference (NCFFR) formulation is used to build a rigid–flexible coupling dynamic model of the rotating trapezoidal flexible plate with a Miura angle. NCFFR can not only accurately describe the large deformation of flexible structures but also decouple the overall motion and flexible deformation motion naturally, and it has a potential application in vibration control and large deformation problems for flexible systems. Finally, the key structural parameters (such as Miura angle, trapezoidal plate height, and trapezoidal plate length) are adopted to analyze the dynamic characteristics of the flexible plate system. The simulations reveal that the Miura angle significantly affects the dynamic characteristics of the trapezoidal flexible plate system. The complex “loci veering” phenomenon is captured, with mode shifts between different modal frequencies. As the Miura angle increases, the peak acceleration when the Miura angle is 95° is notably larger than the others, and when the flexible plate is in the stage of uniform rotation, the peak velocity at which the Miura angle is 80° is significantly greater than that of 85° and 75°. The structural parameters (bottom length, height, thickness) have diverse influences on the modal characteristics of the trapezoidal flexible plate. Full article

The method proposed in this paper provides a new research idea for biomimetic three-dimensional grid structure material design. The wings of a dragonfly exhibit a complex grid structure, comprising approximately 1–2% of its total weight, yet demonstrating exceptional mechanical efficiency. In order to investigate the feasibility of applying the design optimization method simulating this structure to the material structure design, we adopted a multi-step method to realize the formation of multi-scale grid structures and folds. Initially, the main vein of the front wing was simulated using a branching structure generation technique. Subsequently, a Voronoi grid was overlaid to generate the complete bionic grid structure. Finally, the fold structure of the wing was simulated using origami principles to create a three-dimensional grid structure. This method can obtain the rigid–flexible coupling 3D grid structure by simulating the 3D fold structure design of the dragonfly wing. The results show that the proposed method can obtain structural materials with excellent structural properties by simulating the structural characteristics of dragonfly wings. Full article

The Yoshimura tubular origami mechanism possesses numerous advantageous properties and, when integrated with advanced material technologies, can be applied across various engineering disciplines. However, current research on Yoshimura origami predominantly focuses on centrally symmetric tubular origami mechanisms, which restricts the structural forms and motion patterns of these mechanisms. Drawing inspiration from the biological concept of “morphological variation,” we propose a novel tubular origami mechanism based on the Yoshimura pattern, which is the main contribution of this research. We analyze the Yoshimura planar crease elements and introduce both heterocellular and homocellular tubular origami mechanisms. Furthermore, we establish the origami topology matrices for the Yoshimura tubular origami mechanisms. This research also investigates complex motion forms that differ from traditional Yoshimura origami mechanisms, including macroscopic twisting and compound movements, thereby providing an intuitive design approach and extensive structural guidance for research in Yoshimura tubular origami engineering. Based on the tubular origami mechanism, we created an origami robot and investigate its motion characteristics. Full article

This study presents a comprehensive investigation of an innovative mechanical system inspired by recent advancements in metamaterials; more specifically, the work is focused on origami-type structures due to their intriguing mechanical properties. Originating from specific fields such as aerospace for their lightweight and foldable characteristics, origami mechanical devices exhibit unique nonlinear stiffness; in particular, when suitably designed, they show Quasi-Zero Stiffness (QZS) characteristics within a specific working range. The QZS property, aligned with the High Static Low Dynamic (HSLD) stiffness concept, suggests promising applications such as a low-frequency mechanical passive vibration isolator. The study explores the vibration isolation characteristics of origami-type suspensions, with a particular emphasis on their potential application as low-frequency passive vibration isolators. The Kresling Origami Module (KOM) has been selected for its compactness and compatibility with 3D printers. A detailed analysis using 3D CAD, Finite Element Analysis, and experimental testing has been carried out. The investigation includes the analysis of the influence of geometric parameters on the nonlinear force–displacement curve. Multibody simulations validate the low-frequency isolation properties within the QZS region, as well as disparities in dynamic properties beyond the QZS range. The study underscores the transformative potential of origami-type metamaterials in enhancing low-frequency vibration isolation technology. It also highlights challenges related to material properties and loading mass variations, providing valuable insights for future developments in this promising field. Full article

This paper aims to report the design of a mechanism to drive a propeller to deform between an aerial and one aquatic shape. This mechanism can realize the deformation of blade angle, radius, blade twist angle distribution and blade section thickness. Inspired by the Kresling origami structure and utilizing its rotation-folding motion characteristics, a propeller hub structure with variable blade angle is designed. A blade deformation unit (S-unit) with extensional-torsional kinematic characteristics is designed through the motion analysis of a spherical four-bar mechanism. A rib support structure fixed to the linkages of the s-unit is designed to achieve the change in blade section thickness. Based on motion analysis, the coordinate transformation method has been used to establish the relationship between propeller shape and deformation mechanism. The deformation of blade extension, blade twist distribution, and blade section thickness are analyzed. The deformation ability of the proposed structure can be verified then by kinematic simulation and rapid prototyping based on 3-D printing. It is proved that the proposed mechanism is applicable to deformable propeller design. The rapid prototype testing validates the stable motion of the mechanism. However, due to the relatively large self-weight of the structure, the blade has a slight deformation. In the subsequent work, the structural strength issue needs to be emphasized. Full article

The development of a soft crawling robot (SCR) capable of quick folding and recovery has important application value in the field of biomimetic engineering. This article proposes an origami-inspired vacuum-actuated foldable soft crawling robot (OVFSCR), which is composed of entirely soft foldable mirrored origami actuators with a Kresling crease pattern, and possesses capabilities of realizing multimodal locomotion incorporating crawling, climbing, and turning movements. The OVFSCR is characterized by producing periodically foldable and restorable body deformation, and its asymmetric structural design of low front and high rear hexahedral feet creates a friction difference between the two feet and contact surface to enable unidirectional movement. Combining an actuation control sequence with an asymmetrical structural design, the body deformation and feet in contact with ground can be coordinated to realize quick continuous forward crawling locomotion. Furthermore, an efficient dynamic model is developed to characterize the OVFSCR’s motion capability. The robot demonstrates multifunctional characteristics, including crawling on a flat surface at an average speed of 11.9 mm/s, climbing a slope of 3°, carrying a certain payload, navigating inside straight and curved round tubes, removing obstacles, and traversing different media. It is revealed that the OVFSCR can imitate contractile deformation and crawling mode exhibited by soft biological worms. Our study contributes to paving avenues for practical applications in adaptive navigation, exploration, and inspection of soft robots in some uncharted territory. Full article

The research work presents a novel voxel-type soft amphibious robot based on an assembly of origami flexiballs. The geometric and elastic constitutive models of the origami flexiball are theoretically established to elucidate its intricate deformation mechanism. Especially, the zero-energy storage phenomenon and the quasi-zero-stiffness characteristic are revealed to prove that the origami flexiball is suitable for serving as soft robotic components. As a proof of concept, fourteen origami flexiballs are interconnected to form a quadruped robot capable of walking or crawling in both underwater and terrestrial environments, including flat surfaces and sandy terrain. Its adaptability across multiple environments is enhanced by the origami polyhedra-inspired hollow structure, which naturally adjusts to underwater conditions such as hydrostatic pressure and currents, improving stability and performance. Other advantages of the voxel-type soft amphibious quadruped robot include its ease of manufacture using 3D printing with accessible soft elastic materials, ensuring rapid and cost-effective fabrication. We anticipate its potentially versatile applications, including underwater pipeline inspections, offshore maintenance, seabed exploration, ecological monitoring, and marine sample collection. By leveraging metamaterial features embodied in the origami polyhedra, the presented voxel-type soft robot exemplifies an innovative approach to achieving complex functionalities in soft robotics. Full article

Cylindrical hydraulic dampers are commonly utilized to mitigate vibrations in machinery and structural applications. These devices generally feature a single linear stroke and are often linked to rotary joints to handle complex loading conditions. However, their installation in confined spaces, such as vehicle suspensions, poses considerable difficulties. In this research, we introduce an innovative bifurcated origami hydraulic damper with nonlinear damping capabilities. Initially, we formulated the collapsible conditional equations essential for the design of the bifurcated origami hydraulic dampers. We then examined the fluid dynamics within the damper and its flow channels, determining that the damping force is proportional to the square of the velocity. Furthermore, we developed motion equations based on the derived damping force and suggested vibration analysis methods using the Runge–Kutta approach. For the mass-spring vibration system, we created an experimental setup with the bifurcated origami hydraulic damper and performed vibration tests using noise signals recorded from a vehicle traveling on a gravel road, thus validating its damping performance and efficacy. Additional tests, which varied the orifice size at the end of the origami structure, as well as the type and temperature of the internal fluid, showed that the orifice size had a more pronounced effect on damping efficiency than the fluid type and temperature. This confirmed the vibration-damping effectiveness of the bifurcated origami hydraulic damper. Full article

This study investigates the characteristics of a novel origami-based, elastomeric actuator and a soft gripper, which are controlled by hand gestures that are recognized through machine learning algorithms. The lightweight paper–elastomer structure employed in this research exhibits distinct actuation features in four key areas: (1) It requires approximately 20% less pressure for the same bending amplitude compared to pneumatic network actuators (Pneu-Net) of equivalent weight, and even less pressure compared to other actuators with non-linear bending behavior; (2) The control of the device is examined by validating the relationship between pressure and the bending angle, as well as the interaction force and pressure at a fixed bending angle; (3) A soft robotic gripper comprising three actuators is designed. Enveloping and pinch grasping experiments are conducted on various shapes, which demonstrate the gripper’s potential in handling a wide range of objects for numerous applications; and (4) A gesture recognition algorithm is developed to control the gripper using electromyogram (EMG) signals from the user’s muscles. Full article

Maintaining the confidentiality and integrity of the messages during a transmission is one of the most important aims of encrypted communication systems. Many achievements were made using biomolecules to improve the quality of the messages in communication. At the same time, it is still a challenge to construct cooperative communications based on the interactions between biomolecules to achieve the confidentiality and integrity of the transmitted messages. DNA-based encrypted communications have been developed, and in particular, DNA-origami-based message encryption can combine steganography and pattern encryption and exhibits extremely high confidentiality. Nevertheless, limited by biological characteristics, encrypted messages based on DNA require a strict storage environment in the process of transmission. The integrity of the message encoded in the DNA may be damaged when the DNA is in an unfriendly and hard environment. Therefore, it is particularly significant to improve the stability of DNA when it is exposed to a harsh environment during transmission. Here, we encoded the information into the DNA strands that were condensed for encryption to form a nanosphere covered with a shell of SiO₂, which brings high-density messages and exhibits higher stability than separated DNA. The solid shell of SiO₂ could prevent DNA from contacting the harsh environment, thereby protecting the DNA structure and maintaining the integrity of the information. At the same time, DNA nanospheres can achieve high throughput input and higher storage density per unit volume, which contribute to confusing the message strand (M-strand) with the interference strand in the stored information. Condensing DNA into the nanosphere that is used for DNA origami cryptography has the potential to be used in harsh conditions with higher confidentiality and integrity for the transmitted messages. Full article