Search Results (101)

A novel interfacial coating agent was developed by modifying silicone oil with polycyclic aromatic hydrocarbons (PAHs) to enhance the insulation performance of HVDC cable accessories. This study investigates the effects of corona and hot–cold cycle aging on the DC breakdown characteristics of the Cross-Linked Poly Ethylene and Ethylene Propylene Diene Monomer (XLPE/EPDM) interface. Interfacial breakdown tests, infrared spectroscopy, and a microstructural analysis were employed to investigate aging mechanisms. The results show that PAH-modified silicone oil significantly increases the breakdown voltage, with 2,4-dihydroxybenzophenone (C₁₃H₁₀O₃) identified as the optimal additive via quantum chemical calculations (QCCs). Even after aging, the modified interface maintains its superior performance, confirming the long-term reliability of the coating. Full article

Power transformer insulation systems, composed of liquid and solid insulators, are continuously exposed to thermal and electrical stresses that degrade their performance over time and may lead to premature failure. Since these stresses are unavoidable during operation, selecting effective insulating materials is critical for long-term reliability. In this study, Kraft insulation paper was used as the solid insulator and impregnated with three different liquids: mineral oil and two natural esters (NE1204 and NE1215), to evaluate their stability under simultaneous thermal and electrical stress. The degradation behavior of the oil-impregnated papers was assessed using frequency-domain dielectric spectroscopy (FDS) and Fourier-transform infrared spectroscopy (FTIR), enabling early fault detection. Comparative analyses were conducted to evaluate the withstand capability of each liquid type during operation. Results revealed strong correlations between FTIR indicators (e.g., oxidation and hydroxyl group loss) and dielectric parameters (permittivity and loss factor), confirming the effectiveness of this combined diagnostic approach. Post-aging breakdown analysis showed that natural esters, particularly NE1215, offered superior preservation of insulation integrity compared to mineral oil. Differences between the two esters also highlight the role of chemical composition in insulation performance. This study reinforces the potential of natural esters as viable, eco-friendly alternatives in thermally and electrically stressed applications. Full article

In power transformers, insulating liquids are essential for cooling, insulation, and condition monitoring. However, the environmental impact and biodegradability issues of traditional hydrocarbon-based liquids have spurred interest in green alternatives like natural esters. Despite their benefits, natural esters are highly prone to oxidation, limiting their broader use. This study explores a novel blend of two plant-based oils, canola oil and methyl ester derived from palm kernel oil, enhanced with two antioxidants, Tert-butylhydroquinone (TBHQ) and 2,6-Di-tert-butyl-4-methyl-phenol (BHT), to improve oxidation resistance. The performance of this antioxidant-infused oil was evaluated in terms of its interaction with Kraft paper insulation through accelerated thermal aging over periods of 10, 20, 30, and 40 days. Key properties, including the viscosity, breakdown voltage, conductivity, and FTIR spectra of oils, were analyzed before and after aging. Additionally, the degradation of the Kraft paper was investigated using scanning electron microscopy (SEM), optical microscopy, and dielectric strength tests. The results show that the antioxidant-treated oil exhibits significantly enhanced molecular stability, reduced viscosity, lower conductivity, and improved breakdown voltage (53.16 kV after 40 days). Notably, the oil mixture maintained the integrity of the Kraft paper insulation better than traditional natural esters, demonstrating superior dielectric properties and a promising potential for more sustainable and reliable power transformer applications. Full article

Due to its advantages, such as its corrosive sulfur-free property and high purity, gas-to-liquid (GTL) oil is regarded as an excellent alternative to conventional naphthenic mineral oil in the oil/paper composite insulation of UHV converter transformers. In such application scenarios, under the condition of voltage polarity reversal, charge accumulation is likely to occur along the liquid/solid interface, which leads to the distortion of the electric field, consequently reducing the breakdown voltage of the insulating material, and leading to flashover in the worst case. Therefore, understanding such space charge characteristics under polarity-reversed voltage is key for the insulation optimization of GTL oil-filled converter transformers. In this paper, a typical GTL oil is taken as the research object with naphthenic oil as the benchmark. Electroacoustic pulse measurement technology is used to study the space charge accumulation characteristics and electric field distribution of different oil-impregnated paper insulations under polarity-reversed conditions. The experimental results show that under positive–negative–positive polarity reversal voltage, the gas-impregnated pressboard exhibits significantly higher rates of space charge density variation and electric field distortion compared with mineral oil-impregnated paper. In stage B, the dissipation rate of negative charges at the grounded electrode in GTL oil-impregnated paper is 140% faster than that in mineral oil-impregnated paper. In stage C, the electric field distortion rate near the electrode of GTL oil-impregnated paper reaches 54.15%. Finally, based on the bipolar charge transport model, the microscopic processes responsible for the differences in two types of oil-immersed papers are discussed. Full article

In this paper, results of comparative studies on the positive lightning impulse breakdown voltage (LIBV) and accelerating voltage (V_a) of six insulating liquids of different chemical composition are presented. This paper discusses the behavior of uninhibited naphthenic mineral oil (UMO), inhibited naphthenic mineral oil (IMO), natural ester (NE), synthetic ester (SE), and two modern dielectric fluids: bio-based hydrocarbon (BIO) and inhibited liquid produced using Gas-to-Liquids (GTL) technology. Measurements are taken in a point-to-sphere electrode system for two selected gap distances: 25 mm (which is suggested by the IEC 60897 standard) and 40 mm. After analyzing the obtained results, it is noted that positive LIBV does not differ significantly between the tested liquids. Noticeable differences are observed, however, for V_a. The lowest values of this parameter characterize ester liquids, which is consistent with the common knowledge in this field. In addition, the obtained values of LIBV and V_a are used to evaluate the maximum values of electric field intensity through the application of simulations for each specific case based on the finite element method. These simulations confirm that, for a given parameter, maximum electric field stress is on similar level, regardless of the gap distance. This proves that the breakdown and appearance of fast discharges are determined by specific field conditions. Full article

This paper reports the results of an experimental study that examines the impact of thermal aging on the electrical and chemical properties of insulating oil used in power transformers. Transformer-oil samples were thermally aged over a 5000 h period at different temperatures varying between 80 °C and 140 °C, replicating both normal and extreme operating conditions. Measurements of breakdown voltage, dielectric dissipation factor, acidity, and water content were taken at 500 h intervals. A novel approach of this research is the integration of these electrical and chemical characteristics into a comprehensive exponential regression analysis model. The results indicate that breakdown voltage and resistivity decrease with aging time, whereas the dielectric dissipation factor, acidity, and water content increase with aging time. The degradation trends computed by the proposed model show close correlation with both electrical and chemical properties, with correlation coefficients generally equal to or exceeding 90%, which demonstrates its reliability in predicting aging behavior of transformer oil. This integrated approach offers valuable insights into the combined electrical and chemical degradation processes due to thermal aging and assists in the condition assessment of power transformers. Full article

The ongoing pursuit of enhanced efficiency and sustainability in power transformer cooling systems has spurred extensive research into the properties and performance of insulating fluids. This review explores the evolution of transformer cooling technologies, focusing on traditional mineral oils and the emerging roles of alternative fluids, such as natural and synthetic esters, and nanofluids. Mineral oils, though widely used, degrade over time, leading to a reduction in breakdown voltage (BDV) from 46 kV to 30 kV, exhibiting low fire resistance. Natural and synthetic esters provide improved biodegradability, fire safety but have higher viscosities—potentially limiting convective cooling. Nanofluids, have demonstrated BDV enhancements of up to 47.8%, reaching 88.7 kV in optimised formulations, alongside increases in partial discharge inception voltage (PDIV) of 20–23%. Additionally, thermal conductivity improvements of 5–20% contribute to enhanced heat dissipation. Moreover, it addresses challenges such as nanoparticle agglomeration, sedimentation, ageing, and compatibility with transformer materials. The analysis provides critical insights into the trade-offs between technical performance and economic feasibility. Concluding with an outlook on future research directions, the review identifies key parameters across various categories, establishing a roadmap for nanofluid integration with existing transformer systems. Full article

With the increasing demand for safety and sustainable development in the power industry, the research on synthetic esters as a new type of insulating oil is becoming more and more important. This article takes pentaerythritol ester as the research object, simulates its fault conditions under partial discharge (low-energy discharge) and spark discharge (high-energy discharge), studies the dielectric and gas production characteristics, and explores the applicability of the existing fault diagnosis methods for synthetic esters. The results show that during partial discharge, the dielectric constant and loss of the synthetic ester increase, and the resistivity decreases. With the increase of discharge time, the relative percentage of CO continuously decreases, while that of C₂H₆ and C₂H₄ continuously increases. Since the C₂H₄ content of the synthetic ester is significantly higher than that of the mineral oil, the commonly used diagnostic methods are not suitable for the partial discharge fault diagnosis of the synthetic ester. In spark discharge, the gap distance has little impact on the starting voltage but a great impact on the breakdown time, and the dielectric performance deteriorates seriously. C₂H₂ is the characteristic gas of the synthetic ester spark discharge, and a large amount is produced, but with the increase of the gap distance, its relative percentage continuously decreases. For the spark discharge fault diagnosis of the synthetic ester, the improved three-ratio method and DUVAL triangle method have certain applicability. Comparing different discharge energies, the increase of the discharge energy aggravates the deterioration of the synthetic ester. Under high-energy discharge, the dielectric constant increases significantly, the hydrocarbons increase rapidly, and the C₂H₂ content increases sharply. Finally, the Duval triangle was modified according to the gas generation characteristics. This research can provide data support for the application and fault diagnosis of synthetic esters in power transformers. Full article

In order to ensure the long-term reliability and safety of power transformers, it is important to continuously monitor the characteristics of insulating oil, which not only helps in understanding its behavior over time but also ensures the safety of the equipment. The current study analyzes in-service insulating oil with the aim of relating deterioration and changes in the oil with service aging. Insulating oil samples were collected from three power transformers, with a voltage level of 220 kV and 132 kV, installed at a 220 kV substation. Electrical and chemical characteristics were obtained, and the impact of service aging and the relationships among load variation, oil, and winding temperatures with the characteristics were evaluated. Variations in the dielectric dissipation factor and breakdown voltage with service aging were recorded for all transformers, while the moisture content increased with each service year. Among the concentrations of gases present in the insulating oil, carbon monoxide, oxygen, and nitrogen concentrations increased after each service year. The impact of load variation on the breakdown voltage of the 132 kV transformer oil was more prominent than for the 220 kV transformers. The analysis of gas ratios and moisture content identified the degradation of cellulose insulation in all transformers, which was due to the presence of electrical faults. Full article

The power transformer is one of the most important parts of a power system. The transformer oil in a transformer not only increases its insulation strength, but also helps its cooling. Cellulose particles are one of the main factors affecting the breakdown characteristics of transformer oil, and the withstand voltage test can effectively detect the quality of transformer oil. Therefore, the withstand voltage test on transformer oil with different cellulose particle content levels in the laboratory can determine the breakdown characteristics of transformer oil and the method of improving the insulation strength of power transformers. However, there is lack of a set of effective preparation and test methods of transformer oil for laboratory use in the industry. Based on national standards and engineering practice, this paper puts forward a method of preparing transformer oil with different cellulose particle content levels in the laboratory and a method of the withstand voltage test on transformer oil in the laboratory, which can improve the efficiency and the scientificity of such experiments. Full article

When the power converter connects to the high-frequency transformer breaks through the bottleneck and reaches a frequency of 100 kHz or even higher, the high-frequency transformer’s inter-turn insulation faces more serious high-frequency discharge and high-temperature problems. In order to improve the service performance of oil-immersed high-frequency transformer insulation paper, composite K-BNNS particles are prepared by ultrasonic stripping, heat treatment, and thermomagnetic stirring. Then, K-BNNS particles are mixed with PMIA (polymeric m-phenylenediamine solution) slurry to produce composite aramid paper. And the effects of K-BNNS particles with different contents on the thermal conductivity, dielectric properties, partial discharge properties, and mechanical properties of aramid paper are explored. It can be found that, when the addition of composite particles (K-BNNS) is 10%, the comprehensive performance of composite aramid paper is the best. Compared with Nomex paper, the in-plane and through-plane thermal conductivity of composite insulating paper F-10 increased by 668.33% and 760.66%, respectively. Moreover, the high-frequency breakdown voltage increased by 48.73% and the tensile strength increased by 2.49%. The main reason is that the composite particles form a complete thermal conductive network in the aramid paper matrix and a large number of hydrogen bonds with the matrix, which enhances the internal interface bonding force of the material and changes the charge transport mechanism. Full article

Defining the copper-based catalysts that are responsible for the catalytic behaviour of oil-paper insulation systems and implementing effective regulation are of great significance. Accelerated ageing experiments were conducted to reveal variations in copper scales and deterioration in insulation properties. As ageing progressed, TEM images demonstrated that copper species were adsorbed and aggregated on the fibre surface in the form of nanoparticles (NPs). The scale of NPs exhibited a continuous increase, from 27.06 nm to 94.19 nm. Cu(I) and Cu(II) species were identified as the active sites for inducing intense free radical reactions, which significantly reduced the activation energy, making the insulating oil more susceptible to oxidation. The role of the antioxidant di-tert-butyl-p-cresol (DBPC) in extending the insulation life was regulated by determining the optimal addition time based on variations in the interfacial tension. After the second addition of DBPC, the ageing rates of the dissipation factor, acidity, micro-water and breakdown voltage in the Cu+DBPC group decreased by 28.8%, 43.2%, 52.9% and 46.7%, respectively, compared to the Cu group. This finding not only demonstrates the crucial role of DBPC in preventing the copper-based catalyst-induced oxidation of insulating oil, but also furnishes a vital foundation for enhancing the long-term stability of transformer insulation systems. Full article

This study examines and compares the breakdown and aging properties of five insulating liquids. Additionally, the influence of different voltage polarities on these properties was analyzed to investigate the effect of aging on polarity behavior under lightning impulse voltage in a semi-uniform field. The results were compared to standardized AC breakdown tests. After 2330 h and 4350 h of aging, changes were observed in key aging indicators such as water content (both absolute and relative), total acid number, and color across all liquids. Viscosity increased by up to 10% in natural esters. Notably, the rise in water content due to aging was concerning only for mineral oil, exceeding 20%. The impact of aging on breakdown voltage varied depending on the voltage type and polarity. Aging had the least effect under negative lightning impulse voltage, while the synthetic ester MIDEL 7131 exhibited the most significant reduction in breakdown voltage under positive lightning impulse voltage, dropping by over 24%, from more than 560 kV to 428 kV. In contrast, mineral oil showed only a 3% decrease. For the other liquids, the most pronounced reduction in breakdown voltage due to aging occurred under AC voltage, with natural esters showing a 17% decline, synthetic esters 26%, and mineral oil experiencing a 38% reduction. Full article

Mineral oils and synthetic and natural esters are the predominant insulating liquids in electrical equipment. Structure–activity relationship models to predict the key properties of pure insulating liquids, including pulse breakdown strengths, AC breakdown voltages, dielectric constants, flash points, and kinematic viscosities, have been proposed for the first time. Dependence of the specific properties on the molecular structures has been illustrated quantitatively in terms of surface area, statistical total variance, and average deviation of positive and negative electrostatic potentials, as augmented by molecular weight, volume, and ovality. Moreover, the individual contribution of the functional groups to viscosity has been revealed by an additive approach. The predicted properties are in good agreement with the experimental data. The present theoretical work provides new insights on the development of novel dielectric fluids. Full article

The performance of silicone rubber gel elastomers is affected by the composition and structure of the crosslinker. In this work, a two-component addition liquid silicone rubber gel material was developed, and the effects of the contents of two methyl hydro-silicone oils on the compression modulus and breakdown strength of the silicone rubber gel insulating material, as well as the performance change after hot air aging at different times (24 h, 48 h, 72 h, 96 h, 120 h, 144 h, 168 h), were studied. The results showed that the breakdown strength and compression modulus exhibited an upward trend with the increase in the hydrogen silicone oil content. The best performance was achieved in the silicone rubber gel with Si-H:Si-Vi = 1.4:1. Moreover, with the increase in aging time, the breakdown strength decreased and the compression modulus increased. Full article