Search Results (55)

An oat protein isolate is an ideal raw material for producing a wide range of plant-based products. However, oat protein exhibits weak functional properties, particularly in emulsification. Casein-based ingredients are commonly employed to enhance emulsifying properties as a general practice in the food industry. pH-shifting processing is a straightforward method to partially unfold protein structures. This study modified a mixture of an oat protein isolate (OPI) and casein by combining a pH adjustment (adjusting the pH of two solutions to 12, mixing them at a 3:7 ratio, and maintaining the pH at 12 for 2 h) with an atmospheric cold plasma (ACP) treatment to improve the emulsifying properties. The results demonstrated that the ACP treatment significantly enhanced the solubility of the OPI/casein mixtures, with a maximum solubility of 82.63 ± 0.33%, while the ζ-potential values were approximately −40 mV, indicating that all the samples were fairly stable. The plasma-induced increase in surface hydrophobicity supported greater protein adsorption and redistribution at the oil/water interface. After 3 min of treatment, the interfacial pressure peaked at 8.32 mN/m. Emulsions stabilized with the modified OPI/casein mixtures also exhibited a significant droplet size reduction upon extending the ACP treatment to 3 min, decreasing from 5.364 ± 0.034 μm to 3.075 ± 0.016 μm. The resulting enhanced uniformity in droplet size distribution signified the formation of a robust interfacial film. Moreover, the ACP treatment effectively enhanced the emulsifying activity of the OPI/casein mixtures, reaching (179.65 ± 1.96 m²/g). These findings highlight the potential application value of OPI/casein mixtures in liquid dairy products. In addition, dairy products based on oat protein are more conducive to sustainable development than traditional dairy products. Full article

In order to improve the lubrication efficiency in the bearing cavity, this study establishes a simulation model of the fluid domain of the bearing cavity based on the computational fluid dynamics (CFD) method and systematically studies the flow characteristics of the lubricant and its lubrication mechanism in the high-speed rotary bearing. In the process of high-speed bearing operation, the lubricant is subject to the combined effect of centrifugal force and contact pressure, gradually spreads to both sides of the steel ball, and forms a stable oil film after injection from the nozzle. However, due to the influence of high pressure distribution in the contact area, the actual formation of the oil film coverage is relatively limited. In order to further optimize the lubrication effect, this study focuses on investigating the influence law of different injection speeds and rotational speeds on the bearing air curtain effect. The results of the study show that when the air curtain effect is enhanced, there will be significant shear interference on the trajectory of the lubricant, which is manifested in the phenomenon of “buckling” at the end of the lubricant, thus reducing the lubrication efficiency. To address this problem, this study innovatively proposes the air curtain obstruction coefficient K as a quantitative evaluation index, and through numerical simulation, it is found that the lubricant can effectively overcome the air curtain obstruction and achieve a better lubrication coverage when the value of K is reduced to below 0.4. Based on this finding, the study further confirmed that the lubrication efficiency of bearings can be significantly improved under different operating conditions by rationally regulating the injection rate. Full article

In slurry shield tunneling projects, leakage from floating seals frequently leads to abnormal failures of disc cutters. To investigate the leakage characteristics at the floating seal end faces of the cutters, a numerical method is proposed for analyzing the dynamic leakage behavior of the floating seal end faces, considering the effects of wear. The elastohydrodynamic lubrication problem of the floating seal was addressed using the Reynolds equation and the slicing method, leading to the development of a computational model for the pressure and thickness distribution of the oil film on rough surfaces. Based on the Archard wear equation, a dynamic surface roughness model considering wear was established. Furthermore, a numerical model for dynamic leakage of the floating seal end faces in shield machine cutters, incorporating wear effects, was developed. Simulated friction and wear tests of the floating seal end faces, along with cutter seal leakage experiments, were conducted for validation. The results demonstrate that the dynamic surface roughness model considering wear can effectively predict the roughness evolution of worn surfaces. The trend of the theoretical leakage rate is generally consistent with that of the experimental results, verifying the effectiveness of the proposed model. Full article

In this paper, a double-mode self-calibration tension system is proposed, which adopts the conversion of hydraulic meter tension and the monitoring of standard force sensors. According to the material characteristics of the jack and the viscosity and temperature characteristics of the hydraulic oil, the differential model of heat conduction in the hydraulic cylinder and the mathematical model of oil film friction heat generation are established, and the internal thermodynamic characteristics of the jack are theoretically analyzed, which provides theoretical support for the temperature compensation of the hydraulic oil pressure gauge of the jack. A simulation analysis was conducted on the thermodynamic characteristics of the hydraulic jack, and the distribution patterns of the temperature field, thermal stress field, and thermal strain field inside the hydraulic cylinder during normal operation were determined by measuring the temperature changes in five different parts of the jack at different times (t = 200 s, 2600 s, 5000 s, 7400 s, and 10,000 s). For the issue of heat generation due to oil film friction in the hydraulic jack, a simulation calculation model is developed by integrating Computational Fluid Dynamics (CFD) techniques with dynamic grid and slip grid methods. By simulating and analyzing frictional heating under conditions where the inlet pressures are 0.1 MPa, 0.3 MPa, 0.5 MPa, 0.7 MPa, and 0.9 MPa, respectively, we can obtain the temperature distribution on the jack, determine the frictional resistance, and subsequently conduct a theoretical analysis of the simulation results. Using the high-precision standard force sensor after data processing and the hydraulic oil gauge after temperature compensation, the online self-calibration of the tensioning system is carried out, and the regression equation of the tensioning system under different oil temperatures is obtained. The double-mode self-calibration tensioning system with temperature compensation is used to verify the compensation accuracy of the proposed double-mode self-calibration tensioning system. Full article

The elastic ring squeeze film damper (ERSFD), due to its compact structure and excellent mechanical properties, has been increasingly applied in various types of combination bearings for aero-engines. During operation, the force state of the elastic ring varies with different precession angles of the journal, leading to changes in the stiffness of the elastic ring. This study, based on a bidirectional fluid–structure interaction (FSI) theory, analyzes the deformation and stiffness of the elastic ring under different contact conditions. The time-varying stiffness curve of the elastic ring is obtained, and the influence of various parameters on its time-varying stiffness characteristics is further investigated. An equivalent stiffness method for the elastic ring is proposed, which improves accuracy by more than 3% at low speeds compared to traditional methods. Using this equivalent method, the effects of parameters such as the number of ring protrusions, protrusion width, protrusion angle, elastic ring thickness, and oil film eccentricity on the pressure distribution of the inner and outer oil films are analyzed. The results indicate that an increase in the number of elastic rings, protrusion width, axial length, and ring thickness leads to a rise in stiffness, with the number of protrusions having the strongest effect and the axial length having the weakest effect. Additionally, as the number of protrusions, protrusion width, and protrusion angle increase, both the damping and stiffness of the inner and outer oil films decrease by approximately 10%, with a more significant impact on the outer oil film than on the inner oil film. When the axial length and oil film eccentricity increase, both the damping and stiffness of the inner and outer oil films also increase, with the inner oil film being highly sensitive to eccentricity. However, excessive eccentricity enhances the nonlinearity of the oil film. The findings of this study provide a theoretical foundation for the design, application, and maintenance of combination bearings incorporating elastic ring squeeze film dampers. Full article

To address wear failure in screw pump stator and rotor friction pairs, this study constructed a numerical model of a rhombus-like micro-dimple texture on friction pair surfaces based on the scale structure of rhombus rattlesnakes. The model was based on the fluid dynamic pressure lubrication mechanism. The CFD method was used to calculate the bearing capacity, friction coefficient, flow field pressure distribution, and flow trace distribution of an oil film carrying surface. The effects of the area rate, depth, shape, and angle of the rhombus-like dimple texture and the actual well fluid viscosity of shale oil on the surface lubrication performance of screw pump stator and rotor friction pairs were analyzed. The results demonstrated that increasing the texture area rate and the angle of the long sides and decreasing the texture angle resulted in a decrease in the oil film surface friction coefficient and an increase in the average pressure and net bearing capacity as well as the hydrodynamic lubrication performance. The average pressure increased and then decreased as the texture depth increased, while the friction coefficient of the oil film surface initially decreased and then increased. At a texture depth of 20 μm, the friction coefficient reached its lowest value while the average pressure and net bearing capacity of the oil film reached their highest value, which resulted in optimal hydrodynamic lubrication performance. When the texture depth became greater than 20 μm, vortices were gradually formed within the texture, which decreased the hydrodynamic lubrication performance. When the area rate of the rhombus-like dimple texture, depth, angle between long sides, and angle were, respectively, equal to 27%, 20 μm, 74°, and 0°, the net bearing capacity of the oil film was maximized, the friction coefficient was minimized, and the hydrodynamic lubrication performance and anti-wear effect reached their highest values. The increase in the viscosity of the actual well fluid could enhance the dynamic pressure lubrication performance and improve the bearing capacity. Full article

The CO₂-enhanced oil recovery (EOR) technology has the dual significance of enhancing oil recovery and realizing carbon storage in onshore and offshore oil and gas exploitation. This study investigates the adsorption of crude oil components on quartz surfaces and the microscopic mechanisms of CO₂ stripping from crude oil using molecular dynamics simulations. A four-component model representing C₆H₁₄, benzene, resins, and asphaltenes was constructed to simulate the oil phase, while the quartz surface model was created using Materials Studio. Simulations were conducted under different temperature conditions to understand the distribution and adsorption behavior of crude oil components, as well as the impact of CO₂ on the oil film at pressures up to 10 MPa. The results indicate that the resin–asphaltene interactions are significantly weakened at elevated temperatures, affecting the adsorption capacity. Furthermore, CO₂ stripping primarily extracts light components such as C₆H₁₄ and aromatic hydrocarbons, while heavy components remain in the oil phase. The highest extraction efficiency and expansion effect of CO₂ were observed at 35 °C, demonstrating optimal conditions for enhanced oil recovery through CO₂ flooding. These findings provide insights into the effective use of CO₂ for crude oil extraction and its interactions with oil components on a quartz substrate, which is crucial for optimizing CO₂-enhanced oil recovery operations. Full article

This study focuses on a rigid rotor supported by radial journal bearings. Initially, models for the unsteady oil film force in bearing lubrication and the dynamics of the bearing-rotor system are established. Subsequently, the Reynolds equation for dynamic lubricating oil films is discretely solved using the meshless barycentric rational interpolation collocation method. By combining this with the equation of motion for the axis orbit, the oil film pressure distribution, the dynamic response of the rotor, and the axis orbit are calculated. Furthermore, the study investigates the dynamic response of the rotor at different rotational speeds, both with and without considering unbalanced loads. Finally, the influence of step load on the stability of rotor motion is analyzed, revealing that applying an appropriate step load to the rotor can effectively mitigate the lubricating oil films oscillation conditions. The findings of this study hold significant reference value and practical utility for engineering applications. Full article

This study presents a model of starved mixed Elastohydrodynamic Lubrication (EHL) in point and line contact to investigate the lubrication performance and material response. In formulating the governing equations for the lubrication, the dimensional Reynolds equation is discretized to involve all possible regimes from the boundary lubrication to fully hydrodynamic lubrication, and an additional algorithm is provided to determine the fractional film content based on the profiles of pressure distribution and film thickness. Solutions of the point contact from the present model are compared with those reported by the previous studies and good consistency can be found. The three-dimensional line contact is used to predict the load carrying capabilities of the film thickness at the interface of mating spur gear teeth. A return mapping method is implemented to take the plastic revolution into account. The solution at the initial stage of a startup process with the lubricant entrainment velocities of $u_x=u_y=0$ is compared with that from a dry contact to validate the elasto-plastic solutions. Sample cases are presented to reveal the effects of inlet oil supply condition and material plasticity on lubrication starvation. Full article

A theoretical model for the micro-texture on the inner wall of the stator rubber in screw pumps was developed. The finite element analysis method was employed. The pressure and streamline distributions for warhead-type, concentric circle-type, and multilayer rectangular-type textured surfaces were calculated. The effects of textured morphology, groove depth, groove width, and other parameters on the lubrication field were systematically investigated and analyzed. A nanosecond laser was employed to process the textured rubber surface of the stator in the screw pump. Subsequently, a micro-texture friction performance test was conducted on the rubber surface of the stator in actual complex well fluids from shale oil wells. Given the results of the simulation analysis and experimental tests, the lubrication characteristics of textured rubber surfaces with varying texture morphologies, rotational speeds, and mating loads were revealed. Furthermore, it indicated that the irregular symmetric warhead-type micro-texture exhibited excellent dynamic pressure lubrication performance compared with concentric circle-type and multilayer rectangular-type textures. The irregular symmetry enhanced the dynamic pressure lubrication effect, enhanced the additional net load-bearing capacity of the oil film surface, and reduced friction. As the groove depth increased, the volume and number of vortices within the groove also increased. The fluid kinetic energy was transformed into vortex energy, leading to a reduction in wall stress on the surface of the oil film, thereby affecting its bearing capacity. Initially, the maximum pressure on the wall surface of the oil film increased and then decreased. The optimal dynamic pressure lubrication effect was achieved with a warhead-type texture size of 3 mm, a groove width of 0.2 mm, and a groove depth of 0.1 mm. Well-designed texture morphology and depth parameters significantly enhanced the oil film-bearing capacity of the stator rubber surface, improving the dynamic pressure lubrication effect, and consequently extending the service life of the stator–rotor interface in the screw pump. Full article

In reality, the remaining oil in the ultra-high water cut period is highly dispersed, so a thorough investigation is required to understand the microscopic remaining oil. This will directly influence the technological direction and allow for countermeasures such as enhanced oil recovery (EOR). Therefore, this study aims to investigate the state, classification method and utilization mechanism of the microscopic remaining oil in the late period of the ultra-high water cut. To achieve this, the classification of microscopic remaining oil based on mechanical mechanism was developed using displacement CT scan and micro-scale flow simulation methods. Three carefully selected mechanical characterization parameters were used: oil–water connectivity, oil–mass specific surface and oil–water area ratio. These give five types of microscopic remaining oil, which are as follows: A (capillary and viscous oil cluster type), B (capillary and viscous oil drop type), C (viscous oil film type), D (capillary force control throat type), and E (viscous control blind end type). The state of the microscopic remaining oil in classified oil reservoirs was defined after high-expansion water erosion. Based on micro-flow simulation and analysis of different forces during the displacement process, the main microscopic remaining oil recognized is in class-I, class-II and class-III reservoirs. Within the Eastern sandstone oilfields in China, the ultra-high water-cut stage is a good indicator that the class-I oil layer is dominated by capillary and viscous oil drop types distributed in large connected holes. The class-II oil layer has capillary and viscous force-controlled clusters distributed in small and medium pores with high connectivity. In the case of the class-III oil layer, it enjoys the support of capillary force control throats that are mainly distributed in small holes with high connectivity. Integrating mechanisms of different types of micro-remaining oil indicates that, enhancing utilization conditions requires increasing pressure gradient and shear force while reducing capillary resistance. An effective way to improve the remaining oil utilization is to increase the pressure gradient and change the flow direction during the water-drive development process. Hence, this forms a theoretical basis and a guide for the potential exploitation of remaining oil. Likewise, it provides a strategy for optimizing enhanced oil recovery in the ultra-high water-cut stage of mid-high permeability oil reservoirs worldwide. Full article

A theoretical model for the calculation of thermal elastohydrodynamic lubrication performance of the flow distribution pair of piston pumps is established, which is composed of the oil film pressure governing equation and energy equation, and solved by means of numerical solution and simulation. We carry out quantitative analysis of the influence of various parameters on the thermal elastohydrodynamic lubrication characteristics of the flow distribution pair. The results indicate that both the oil film thickness and the cylinder tilt angle of the flow distribution pair vary in a periodic manner. The increase in the rotational speed of the cylinder block will increase the film thickness of the oil film and reduce the fluctuation, and the inclination angle of the cylinder block and its fluctuation amplitude will decrease. An increase in working pressure will lead to a decrease in the average oil film thickness, an increase in fluctuations, and an elevation in both the tilt angle of the cylinder block and its fluctuation amplitude. The increase in the rotational speed of the cylinder block and the increase in the working pressure will lead to the increase in the viscous friction dissipation of the flow distribution pair, the increase in the oil film temperature and the increase in the leakage. The reduction in the sealing belt will lead to the reduction in oil film friction torque and leakage. Full article

Engineering practice has demonstrated that seal failure can result in severe leakage and wear, reducing the efficiency of hydraulic systems and even leading to major safety risks. Currently, analyses of the thermal aspect of seal interfaces are relatively limited, with most studies focusing on mechanical analysis. However, in actual applications, temperature has a significant impact on sealing performance. In this paper, nonlinear elastomechanics, viscous fluid mechanics, micro-contact mechanics, micro-deformation theory, and thermodynamics are coupled to establish a mixed lubrication model considering the thermal effect. The reliability of the mixed lubrication model is verified through experiments, and the temperature distribution of the oil film in the sealing area and the temperature distribution of the seal ring are simulated. Finally, the effects of the reciprocating speed, root mean square roughness, fluid medium pressure, and seal pre-compression on seal friction force and leakage are investigated. The results show that the heat generated in the sealing area accumulates at the bottom of the V-ring. Under the same conditions, compared with the instroke, the temperature-rise area of the outstroke is biased to the left and the increase in temperature is greater. In addition, the piston rod speed and the preliminary compression of the seal ring have a greater impact on the overall seal friction force and leakage. Under a lower seal pre-compression, the RMS roughness has a great influence on the leakage and friction in the outstroke, while the impact of the internal stroke is limited. Full article

This work focuses on the evolution of lubrication wedge shaping in internal combustion piston engines, taking into account liquid microflows on curved surfaces and coating microgeometries. It introduces a new approach to the analysis of friction losses by simulating the microflow of lubricating oil between the surfaces of piston rings cooperating with the cylinder surface. The models used take into account three types of microgeometry and material expansion. Key results indicate that microirregularities with a stereometry of 0.1–0.2 µm significantly influence the distribution of oil film thickness in the phase of maximum working pressure, which is critical for the functioning of the seal ring. The innovation of the work consists of demonstrating that, despite small changes in the friction force and power in the piston rings, changes in the minimum values of the oil film thickness are significant. The work highlights the failure to take into account microgeometry parameters in friction models, which leads to significant errors in the simulation results, especially in terms of oil film continuity and the contribution of mixed friction. The simulations also indicate that advanced geometric models with high mesh resolution are necessary only for the assessment of changes in oil film thickness during the highest pressure increase in the combustion chamber and taking into account various mixed friction conditions. The results suggest significant progress in engine design and performance, confirming the importance of advanced fluid and mixed friction models in piston engine lubrication research. Full article

The film temperature distribution of the valve plate pair in axial piston pumps affects its lubrication, leakage, and friction. In order to investigate the film temperature distribution of the valve plate pair in axial piston pumps, a test platform was constructed including three displacement sensors for the oil film thickness and eleven thermocouples for the film temperature distribution of the valve plate pair. An accurate film shape model of the valve plate pair was built according to the three-point film thickness test data. Based on the film shape model, the film temperature model of the valve plate pair was developed considering the viscous oil temperature characteristics, the energy loss caused by leakage and viscous friction in the film, and the heat conduction among the oil, cylinder block, and valve plate. The influence of different swash plate tilt angles and operating pressures on the valve plate film temperature was studied. The test results indicate that the film temperature of the valve plate pair increases as the working pressure and swash plate tilt angle increase. The theoretical and experimental absolute errors of the film temperature in the circumferential range [−60°, 60°] of the valve plate high-pressure side are less than 3.5 °C. As the swash plate tilt angle varies from 12° to 16° and working pressure from 3 MPa to 7 MPa, the minimum film thickness position and the maximum temperature point move accordingly in the circumferential range [−15°, 5°] of the valve plate pair. Full article