Search Results (20)

This study presents data on the use of shungite ore (the Bakyrchik deposit, Kazakhstan) and its concentrate as fillers in elastomer composites based on nitrile butadiene rubber. In addition to carbon, these shungite materials contain oxides of Si, Fe, K, Ca, Ti, Mn, and Al. The shungite concentrate was obtained through a flotation process involving five stages. The chemical composition analysis of these natural fillers revealed that during flotation, the carbon content increased 3.5 times (from 11.0 wt% to 39.0 wt%), while the silicon oxide content decreased threefold (from 49.4 wt% to 13.6 wt%). The contents of oxides of K, Ca, Ti, Mn, and Al decreased by less than 1%, and iron oxide content increased by 40% (from 6.7 wt% to 9.4 wt%). The study explored the impact of partial or full replacement of carbon black (CB) of P 324 grade with the shungite ore (ShO) and the shungite concentrate (ShC) on the vulcanization process and the physical–mechanical properties of the rubber. It was found that replacing CB with ShO and ShC reduces Mooney viscosity ML (1 + 4) 100 °C of the rubber compounds by up to 29% compared to the standard CB-filled sample. The use of the shungite fillers also increased scorch time (t_s) by up to 36% and cure time (t₉₀) by up to 35%. The carbon content in the shungite fillers had little influence on these parameters. Furthermore, it was demonstrated that replacing 5–10 wt% of CB with ShO or ShC improves the tensile strength of the rubber. The results of the flotation enrichment process enable the assessment of how these shungite fillers affect the properties of the composites for producing rubbers with specific characteristics. It was also found that substituting CB with ShO or ShC does not significantly affect the rubber’s resistance to standard oil-based media. The findings indicate that Kazakhstan’s shungite materials can be used as fillers in rubber to partially replace CB. Full article

The large number of tires produced annually demands new recycling methods. A key challenge associated with recycling elastomers is their crosslinking structure that prevents fusion. It is possible to reverse crosslinking through a process called devulcanization. Devulcanized elastomers can be blended with fresh rubber and revulcanized for reuse. This paper examines samples made from natural rubber (NR), styrene–butadiene rubber (SBR), and nitrile butadiene rubber (NBR), blended with varying proportions of devulcanized ground tire rubber (dGTR) and newly revulcanized rubber. SiO₂, commonly present in tire formulations, is also added. Samples of these materials, with 0, 10, 20, and 40 phr of dGTR are subjected to accelerated degradation for 0, 30, 60, 120, and 240 h. The effects of this treatment, the influence of SiO₂, and the presence of a silane-based devulcanization agent (TESPT) that promotes the interaction between the rubber and silica, are analyzed at the microstructural level (FTIR, TGA, SEM) and through mechanical properties testing. The microstructural results of the spectroscopy and thermal analysis show that interactions between dGTR, silica, and silane compounds form aggregates that impact the material properties and degradation of the tires. Mechanically, when the sample contained up to 20 phr of dGTR, the compound presented a more brittle behavior, due to the crosslinking induced by the degradation. Full article

Herein, a methodology is employed based on the Flory–Rehner equation for estimating the Flory–Huggins interaction parameter (χ₁₂*) of crosslinked elastomer blends. For this purpose, binary elastomer blends containing polybutadiene rubber (BR), styrene–butadiene rubber (SBR) and nitrile–butadiene rubber (NBR), were prepared in a mixing chamber at a temperature below the activation of the crosslinking agent. Swelling tests with benzene were employed to determine the crosslinked fraction, finding that after 20 min of thermal annealing, the BR and NBR were almost completely crosslinked, while the SBR only reached 60%. Additionally, the BR-SBR blend increased by 2–3 times its volume than its pure components; this could be explained based on the crosslink density. From the mechanical tests, a negative deviation from the rule of mixtures was observed, which suggested that the crosslinking was preferably carried out in the phases and not at the interface. Furthermore, tensile tests and swelling fraction (ϕ_sw) results were employed to determine the average molecular weight between two crosslinking points (M_c), and subsequently χ₁₂*. Calculated χ₁₂* values were slightly higher than those reported in the literature. The calculated thermodynamic parameters for the blends showed positive ΔG_mix values and endothermic behavior, suggesting their immiscible nature. Full article

The physical blending method was used in order to prepare nitrile-butadiene rubber/polyamide elastomer/single-walled carbon nanotube (NBR/PAE/SWCNT) composites with better thermal-oxidative aging resistance. The interactions between SWCNTs and NBR/PAE were characterized using the Moving Die Rheometer 2000 (MDR 2000), rheological behavior tests, the equilibrium swelling method, and mechanical property tests. The 100% constant tensile stress and hardness of NBR/PAE/SWCNT composites increased from 2.59 MPa to 4.14 MPa and from 62 Shore A to 69 Shore A, respectively, and the elongation decreased from 421% to 355% with increasing SWCNT content. NBR/PAE/SWCNT composites had improved thermal-oxidative aging resistance due to better interactions between SWCNTs and NBR/PAE. During the aging process, the tensile strength and elongation at break decreased with the increase in aging time compared to the unaged samples, and the constant tensile stress gradually increased. There was a more significant difference in the degradation of mechanical properties when aged in a variety of oils. The 100% constant tensile stress of NBR/PAE/SWCNT composites aged in IRM 903 gradually increased with aging time while it gradually decreased in biodiesel. The swelling index gradually increased with increasing SWCNT content. Interestingly, the swelling index of the composites in cyclohexanone decreased with the increase in SWCNT content. The reasons leading to different swelling behaviors when immersed in different kinds of liquids were investigated using the Hansen solubility parameter (HSP) method, which provides an excellent guide for the application of some oil-resistant products. Full article

Nitrile butadiene rubber (NBR) latex exhibits excellent tensile properties, chemical resistance, and thermal stability in applications such as gloves and safety shoes due to vulcanization. In this research work, attempts have been made to manipulate the vulcanization to produce thin and compact elastomeric NBR coating on myristic acid (MA) phase change material (PCM) to produce shape-stabilized PCM. The proposal for the use of latex-based elastomeric coating for PCM has been rarely considered in the literature due to a lack of understanding of the crosslink of elastomers. Thus, in this research, the effects of sulfur formulation on the coating performance of NBR on the PCM in terms of latent heat and thermal stability were determined. Leakage analysis indicates that the MA pellet coated with 0.5 phr of sulfur-cured NBR layer (MA/NBR-0.5) successfully eliminates the leakage issue. A tensile analysis revealed that a durable PCM coating layer must possess a combination of the following criteria: high tensile strength, ductility, and flexibility. Fourier transform infrared analysis (FTIR) and electron microscopy images showed the formation of thin, compact, and continuous NBR coating when 0.5 phr of sulfur was used. The further increment of sulfur loading between 1.0 and 1.5 phr causes the formation of defects on the coating layers, while non-vulcanized NBR layers seem to be very weak to withstand the phase-change process. The recorded latent heat values of melting and freezing of MA/NBR-0.5 are 142.30 ± 1.38 and 139.47 ± 1.23 J/g, respectively. The latent heat of the shape-stabilized MA/NBR-0.5 PCM is reduced by 32.24% from the pure MA latent heat density. This reduction is significantly lower than the reported latent heat reduction in shape-stabilized PCMs in other works. The thermal cycle test highlights the durability of the coated PCMs by withstanding up to 1000 thermal cycles (2.7 years) with less than 2% changes in latent heat value. Cooling performance test on photovoltaic (PV) module shows that the fabricated shape-stabilized PCM could reduce the temperature of the PV module up to 17 °C and increase the voltage generation by 7.92%. Actual performance analysis of shape-stabilized PCMs on the cooling of the PV module has been rarely reported and could be considered a strength of this work. Full article

The DLC film was prepared on a nitrile rubber (NBR) elastomer by DC magnetron sputtering (DC-MS), and the sp³ ratio of the DLC film was adjusted by changing the negative bias voltage applied to the substrate. The microstructure, composition, and tribological properties of the DLC films deposited on NBR substrates were systematically investigated. The results reveal that the DLC film on the NBR surface can protect the NBR and reduce the surface roughness of the NBR. While the bias voltage ranges from 0 V to −150 V, the content of sp³ increases with an increase in the negative bias voltage. The viscoelasticity and roughness of the NBR substrate will greatly affect the DLC film’s adhesion strength and tribological behavior. Full article

To enhance the damping properties of nitrile butadiene rubber (NBR), the elastomer used was blended with chlorinated paraffin 52 (CP52) to prepare NBR/CP52 composites. The results showed that CP52 could significantly enhance the damping properties of NBR and shift the glass transition temperature (T_g) to lower temperatures. Molecular dynamics models of the CP52/NBR system were established, and the damping properties of the CP52-reinforced NBR were investigated using molecular dynamics (MD) simulations. Through the combination of MD simulations and the experimental results, the essential mechanism of the enhanced damping properties of the NBR was methodically expatiated and was ascribed to the Cl-CP-H····NC-NBR (type I) and CP-Cl····H-NBR-CN (type II) analogous hydrogen bonds formed between NBR and CP52. The higher the CP52 content, the higher the analogous hydrogen bond concentration, and the better the damping properties of the CP52/NBR composites. The experimental results were very consistent with the MD simulation results, meaning that the combination method can provide a new means to optimize the design of damping materials and broaden the application range of small polar molecules in the damping modification of polar rubber materials. Full article

With increasing heat accumulation in advanced modern electronic devices, dielectric materials with high thermal conductivity (λ) and excellent electrical insulation have attracted extensive attention in recent years. Inspired by mussel, hexagonal boron nitride (hBN) and graphene oxide (GO) are assembled to construct mhBN@GO hybrids with the assistance of poly(catechol-polyamine). Then, mhBN@GO hybrids are dispersed in carboxy nitrile rubber (XNBR) latex via emulsion coprecipitation to form elastomer composites with a high λ and satisfactory insulating properties. Thanks to the uniform dispersion of mhBN@GO hybrids, the continuous heat conduction pathways exert a significant effect on enhancing the λ and decreasing the interface thermal resistance of XNBR composites. In particular, the λ value of 30 vol% mhBN@GO/XNBR composite reaches 0.4348 W/(m·K), which is 2.7 times that of the neat XNBR (0.1623 W/(m·K)). Meanwhile, the insulating hBN platelets hinder the electron transfer between adjacent GO sheets, leading to satisfactory electrical insulation in XNBR composites, whose AC conductivity is as low as 10⁻¹⁰ S/cm below 100 Hz. This strategy opens up new prospects in the assembly of ceramic and carbonaceous fillers to prepare dielectric elastomer composites with high λ and satisfactory electrical insulation, making them promising for modern electrical systems. Full article

New data of creep and viscoelastic Poisson’s ratio, $\nu \left(t\right)$, of five engineering elastomers (Ethylene Propylene-Diene Monomer, Flouroelastomer (Viton^®), nitrile butadiene rubber, silicone rubber and neoprene/chloroprene rubber) at different stress (200, 400 and 600 kPa) and temperature (25, 50 and 80 °C) are presented. The $\nu \left(t\right)$ was characterized through an experimental methodological approach based on creep testing (30 min) and strain (axial and transverse) measurements by digital image correlation. Initially, creep behavior in axial and transverse directions was characterized for each elastomer and condition, and then each creep curve was fitted to a four-element creep model to obtain the corresponding functions. The obtained functions were used to estimate $\nu \left(t\right)$ for prolonged times (300 h) through a convolution equation. Overall, the characterization was achieved for the five elastomers results exhibiting $\nu \left(t\right)$ increasing with temperature and time from about 0.3 (for short-term loading) to reach and stabilize at about 0.48 (for long-term loading). Full article

Layered double hydroxides (LDHs) have attracted interest as reinforcing fillers in elastomers due to their ease of synthesis and customisability. A systematic review was performed on the effect of LDHs on the mechanical properties of elastomers using the Scopus database. Of the 61 articles relevant to the search criteria, the majority were published on polyurethane (PU) and nitrile butadiene rubber (NBR). Mg-Al LDH was used in most of the studies and Zn-Al LDH was used second most common. LDH can act as a reinforcing filler, typically increasing tensile strength even at low concentrations, so it could be used as an alternative to traditional reinforcing fillers for elastomers. LDH can also be made a functional filler by selecting the right metals and interlayer anions. It was found that Mg-Al LDH and Zn-Al LDH can both participate in crosslinking reactions and can replace MgO and ZnO, respectively. Less Zn ions are required for crosslinking when LDH is used than when ZnO is used, making LDH more environmentally friendly. Organic modification is usually required to improve compatibility with the elastomer matrix, especially in non-polar elastomers. It enables exfoliation of the LDH and intercalation of polymer chains into the LDH interlayer to occur. Organic modifiers can also be used to functionalise the LDH. Stearic acid used in crosslinking systems can be replaced by stearate anions from stearate-modified LDH. Full article

Carbonized elastomer-based composites (CECs) possess a number of attractive features in terms of thermomechanical and electromechanical performance, durability in aggressive media and facile net-shape formability, but their relatively low ductility and strength limit their suitability for structural engineering applications. Prospective applications such as structural elements of micro-electro-mechanical systems MEMS can be envisaged since smaller principal dimensions reduce the susceptibility of components to residual stress accumulation during carbonization and to brittle fracture in general. We report the results of in situ in-SEM study of microdeformation and fracture behavior of CECs based on nitrile butadiene rubber (NBR) elastomeric matrices filled with carbon and silicon carbide. Nanostructured carbon composite materials were manufactured via compounding of elastomeric substance with carbon and SiC fillers using mixing rolling mill, vulcanization, and low-temperature carbonization. Double-edge notched tensile (DENT) specimens of vulcanized and carbonized elastomeric composites were subjected to in situ tensile testing in the chamber of the scanning electron microscope (SEM) Tescan Vega 3 using a Deben microtest 1 kN tensile stage. The series of acquired SEM images were analyzed by means of digital image correlation (DIC) using Ncorr open-source software to map the spatial distribution of strain. These maps were correlated with finite element modeling (FEM) simulations to refine the values of elastic moduli. Moreover, the elastic moduli were derived from unloading curve nanoindentation hardness measurements carried out using a NanoScan-4D tester and interpreted using the Oliver–Pharr method. Carbonization causes a significant increase of elastic moduli from 0.86 ± 0.07 GPa to 14.12 ± 1.20 GPa for the composite with graphite and carbon black fillers. Nanoindentation measurements yield somewhat lower values, namely, 0.25 ± 0.02 GPa and 9.83 ± 1.10 GPa before and after carbonization, respectively. The analysis of fractography images suggests that crack initiation, growth and propagation may occur both at the notch stress concentrator or relatively far from the notch. Possible causes of such response are discussed, namely, (1) residual stresses introduced by processing; (2) shape and size of fillers; and (3) the emanation and accumulation of gases in composites during carbonization. Full article

Dielectric elastomers (DEs) represent a class of electroactive polymers that deform due to electrostatic attraction between oppositely charged electrodes under a varying electric field. Over the last couple of decades, DEs have garnered considerable attention due to their much-coveted actuation properties. As far as the precise measurement systems are concerned, however, there is no standard instrument or interface to quantify various related parameters, e.g., actuation stress, strain, voltage and creeping etc. In this communication, we present an in-depth study of dielectric actuation behavior of dielectric rubbers by the state-of-the-art “Dresden Smart Rubber Analyzer” (DSRA), designed and developed in-house. The instrument allowed us to elucidate various factors that could influence the output efficiency of the DEs. Herein, several non-conventional DEs such as hydrogenated nitrile rubber, nitrile rubber with different acrylonitrile contents, were employed as an electro-active matrix. The effect of viscoelastic creeping on the prestrain, molecular architecture of the matrices, e.g., nitrile content of nitrile-butadiene rubber (NBR) etc., are also discussed in detail. Full article

In this paper, we present the design of reinforced silica-filled elastomer composites exhibiting a high transparency, high mechanical performance in static and dynamic conditions, and improved electrical conductivity. Two different imidazolium ionic liquids (ILs) were used with increasing loads: 1-butyl-3-methylimidazolium bis(trifluoromethylsulfonyl)imide (BMIMTFSI) and 1-butyl-3-methylimidazolium tetrachloroaluminate (BMIMAlCl₄). The composites were prepared in a two-roll mill. The influence of the ILs on the dispersion of the silica in the nitrile rubber (NBR) matrix was assessed by scanning electron microscopy (SEM). The presence of ILs in the NBR/SiO₂ systems improved the crosslink density and ionic conductivity of the composites. Their mechanical properties and aging stability remained almost unchanged, at a very satisfactory level. Greater crosslinking was observed for the NBR/SiO₂ composites containing BMIMAlCl₄, due to its catalytic effect on the efficiency of interface crosslinking reactions. We found the optimal formulation for obtaining transparent reinforced NBR/SiO₂ composites. The application of 2.5 phr of BMIMAlCl₄ resulted in a high transparency in the case of NBR composites filled with 30 phr of silica. Full article

In finishing processes, the quality of aluminum parts is mostly influenced by static and dynamic phenomena. Different solutions have been studied toward a stable milling process attainment. However, the improvements obtained with the tuning of process parameters are limited by the system stiffness and external dampers devices interfere with the machining process. To deal with this challenge, this work analyzes the suitability of elastomer layers as passive damping elements directly located under the part to be machined. Thus, exploiting the sealing properties of nitrile butadiene rubber (NBR), a suitable flexible vacuum fixture is developed, enabling a proper implementation in the manufacturing process. Two different compounds are characterized under axial compression and under finishing operations. The compression tests present the effect of the feed rate and the strain accumulative effect in the fixture compressive behavior. Despite the higher strain variability of the softer rubber, different milling process parameters, such as the tool feed rate, can lead to a similar compressive behavior of the fixture regardless the elastomer hardness. On the other hand, the characterization of these flexible fixtures is completed over AA2024 floor milling of rigid parts and compared with the use of a rigid part clamping. These results show that, as the cutting speed and the feed rate increases, due to the strain evolution of the rubber, the part quality obtained tend to equalize between the flexible and the rigid clamping of the workpiece. Due to the versatility of the NBR for clamping different part geometries without new fixture redesigns, this leads to a competitive advantage of these flexible solutions against the classic rigid vacuum fixtures. Finally, a model to predict the grooving forces with a bull-nose end mill regardless of the stiffness of the part support is proposed and validated for the working range. Full article

The main aim of this research is to present complete methodological guidelines for dynamic characterization of elastomers when subjected to strain rates of 100/s–10,000/s. We consider the following three aspects: (i) the design of high strain rate testing apparatus, (ii) finite element analysis for the optimization of the experimental setup, and (iii) experimental parameters and validation for the response of an elastomeric specimen. To test low impedance soft materials, design of a modified Kolsky bar is discussed. Based on this design, the testing apparatus was constructed, validated, and optimized numerically using finite element methods. Furthermore, investigations on traditional pulse shaping techniques and a new design for pulse shaper are described. The effect of specimen geometry on the homogeneous deformation has been thoroughly accounted for. Using the optimized specimen geometry and pulse shaping technique, nitrile butadiene rubber was tested at different strain rates, and the experimental findings were compared to numerical predictions. Full article