Search Results (61)

With 23.4 billion pairs made and 22 billion discarded in 2023, post-consumer footwear waste is a major environmental challenge, demanding a shift toward circular economy practices. In this work, post-consumer footwear waste is repurposed into thermal/acoustic insulation materials for building construction, producing four needle-punched nonwovens (two of them compressed) composed of a post-consumer leather (30%) and footwear waste mixture (40%) with recycled polyester fibers. Nonwovens exhibited higher strain values (95.9 and 77.1% for leather residue and footwear mixture residue, respectively) but lower tensile strength (1694 and 104.9 kPa) and Young’s modulus (1767.8 and 136.10 kPa). The compressed nonwovens demonstrated higher tensile strength (7360 and 3559 kPa) and Young’s modulus values (12992 and 4020.4 kPa) and reduced strain (56.6 and 96.9%). The thermal conductivity results revealed that the nonwovens exhibited lower values (0.040 and 0.046 W/(m·K)), indicating better insulation performance when compared with their compressed counterparts (0.060 and 0.058 W/(m·K)). The nonwovens demonstrated high sound absorption at higher frequencies, reaching peak absorption coefficients of 0.917 and 0.995, ideal for acoustic insulation. The compressed nonwovens exhibited improved absorption at lower and mid-frequencies, with maximum values of 0.510 and 0.519. Given the current lack of applications for recycled materials derived from post-consumer footwear, the findings offer a novel approach to address their recycling. Full article

The paper proposes a manufacturing technology for the non-woven/3D-printed (N3DP) hybrid material (HM) with improved radio-absorbing properties. We have fabricated the needle-punched non-woven felt and impregnated it with the carbon fibers containing UV-curable photopolymer resin. The functional 3D-printed layer was attached to the highly porous, deformable polymer substrate by the fused deposition modeling (FDM) technique. The preliminary bulk modification of the filament was realized with the IR- and UV-pigment microcapsules filling. The combination of additive prototyping and non-woven needle-punched fabrics surface modification (by the electrically conductive elements 2D-periodic system applying) expands the frequency range of the electromagnetic radiation effective absorption. It provides the possibility of a reversible change in the color characteristics of the hybrid material surface under the influence of the UV and IR radiation. Full article

This study applies the concept of the circular economy by using poultry feather waste to produce biodegradable geotextiles for environmental applications. The main goal was to assess their biodegradability, effect on soil properties, and usefulness in supporting plant growth. Three types of feather-based nonwoven fabrics were manufactured using a needle-punching method and tested under laboratory and field conditions over a 23-month period. Laboratory tests confirmed high biodegradability: Nonwoven I and III lost over 91% of their mass within 24 weeks. In field trials, plots covered with biodegradable geotextiles showed up to 266% more seedlings compared to bare soil, and plant height increased by 90% on average. The materials also improved soil moisture retention and supported microbial activity. After use, the nonwovens did not require removal and decomposed naturally, enriching the soil. The results demonstrate that feather-based geotextiles are a sustainable, effective, and locally available solution for soil protection and vegetation in difficult terrain. Full article

Crosslinked phenolic resin was prepared using hexamethylenetetramine (HMTA) as a crosslinking agent in hydrochloric acid solution. The ablation-heat-resistant material was prepared by a pressure-assisted RTM (resin transfer molding) process with reinforcing material (quartz fibre 2.5D needle-punched fabric/satin fibre cloth/fibre mesh tire) and matrix (crosslinked phenolic resin). The thermal stability of the cured product was studied by a thermogravimetric analyser (TG and DTG). The mechanical properties, heat resistance, and ablation properties of the composites were tested. The ablation morphology, element analysis, and phase structure of the composites were analysed by scanning electron microscopy (SEM), energy dispersive spectrometry (EDS), and X-ray diffraction (XRD), respectively. The results show that the phenolic resin has a lower initial viscosity and a longer pot life at 80 °C, and a higher carbon residue rate (70.18%). The tensile strength of the composites is close to 40 MPa, the tensile modulus is higher than 1.35 GPa, the compression modulus is higher than 10 MPa, and the elongation at break is higher than 1.55%. SiO₂, SiC, and ZrO₂ ceramic phases were formed after ablation, which effectively improved the ablation performance of the composites. Full article

The nonwoven industry is undergoing significant changes, driven by rapid growth and sustainability concerns, with a growing need to shift from fossil-based polymers like polyester (PES) and polypropylene (PP) fibres to biodegradable, fossil-free materials. Compared to other cellulose-based fibres, lyocell (LY) is a promising solution due to its good mechanical performance and lower environmental impact. Additionally, cellulose acetate (CA) fibres, known for their thermoplastic and biodegradable properties, can act as a binder, offering another promising alternative to fossil-based fibres. This study explores the use of 100% LY fibres, alone and in blends with CA and recycled polyester (rPES) fibres, in the development of needle-punched nonwovens and assesses the mechanical benefits of adding a thermal bonding step. Among the blends, rPES-based nonwovens with thermal bonding showed the best results. 100% LY exhibited the best mechanical performance among needle-punched nonwovens, while rPES-based blends outperformed the others. Biodegradability and toxicity studies were also performed. 100% LY nonwovens fully biodegraded within 55 days, and 100% CA and 100% rPES showed no biodegradation. The findings revealed that the thermal process did not affect the disintegration level and, the germination of Brassica oleracea was not affected by soils in which the samples were buried for 75 days. Full article

Background: This study aims to evaluate the efficacy and safety of a minimally invasive technique (pit excision with a punch biopsy needle) using a 1470 nm diode laser in the treatment of pilonidal sinus disease. Methods: A prospective study conducted included 187 patients who underwent laser treatment for pilonidal sinus. Patients were divided into two groups based on the severity of the disease: Group 1 (simple group) included patients who had no prior abscess formation and had one or two sinus openings, while Group 2 (complicated group) comprised patients with a history of abscess drainage and more two extensive sinus openings. The surgical procedure was performed under local anesthesia. The sinus openings were excised using a punch biopsy needle and subsequently closed with a diode laser probe. Patients were followed up at regular intervals during the postoperative period. Results: The findings revealed that the operative time (12.22 ± 1.72 min), postoperative pain scores and wound-healing duration were significantly lower in the simple group compared to the complicated group (p < 0.001). The recurrence rates were 3.7% in the simple group and 14.1% in the complicated group. The return-to-work time was 1.06 ± 0.32 days in the simple group and 1.32 ± 0.90 days in the complicated group. Conclusions: In conclusion, the combination of punch biopsy and diode laser is considered a safe and effective method, particularly for simple pilonidal sinus cases, due to its low complication rates, short recovery time, and early return-to-work advantages. However, more advanced treatment approaches are required for complicated cases. Full article

Compression stockings have long been manufactured in a single color without patterns, but enhancing their aesthetic appeal through knitted designs can improve user compliance. This study explores the potential of punch lace knitted structures to create patterns in compression textiles by seamless knitting technology while maintaining sufficient pressure. The effects of yarn material, number of yarns used, and knitted patterns on pressure and thermal comfort will be studied. The fabric pressure was evaluated using pressure sensors with a leg mannequin, while the thermal properties were measured according to the textile standard. This study found that the pressure and thermal conductivity of fabric are significantly influenced by the number of yarn and yarn materials, but not the knitted pattern. Cupro/cotton/polyurethane yarn (A) exhibits the strongest positive impact on pressure, increasing by 2.03 mmHg with the addition of one end of yarn A while polyamide/lycra yarn (C) exhibits a higher thermal conductivity than yarn A. For air permeability, the number of yarn and knitted patterns significantly affects the ventilation resistance. Pattern B with an additional needle in a float stitch shows 0.023 kPa·s/m lower resistance than pattern A. The findings from this study can be widely used in health, medical, and sports applications. Full article

This work investigates the influence of crystallinity on the mechanical properties of needle-punched non-woven flax/polylactic acid (PLA) biocomposites with different flax fiber contents. Biocomposites were fabricated by a compression molding adopting different cooling rates to understand the mechanism of crystallinity and their contribution to the mechanical properties. Image-based analysis of the fiber distribution in non-woven preform indicates the probable origins of the residual porosities and the potential nucleation sites for crystal formation within the composites. The improvement of 25% and 100% in flexural modulus is observed for the composites with 40% and 50% of flax fiber mass fractions, respectively, when subjected to a lower cooling rate, which implies the significant influence of the void content on the brittleness of composites. The impact properties of the composites decrease from 11% to 18% according to the flax fiber mass fraction when the cooling rate decreases to 1 °C/min, and the composites become more brittle. The induced impact and flexural properties of the composites are compared with those of other composites in the literature to emphasize their applicability to semi-structural applications. Full article

Natural fibres have garnered substantial attention because of their eco-friendly attributes and versatility, offering a sustainable alternative to synthetic ones. This review surveys plant fibres, including flax, hemp, jute, banana, and pineapple, emphasizing their diverse properties and applications in nonwoven materials. This research also examines the use of synthetic polymer composites blended with natural fibres to create high-performance nonwoven materials. Furthermore, this review outlines the primary applications of nonwovens manufactured with plant fibres through needle-punching. These applications span geotextiles, automotive interiors, construction materials, and more. The advantages, challenges, and sustainability aspects of incorporating natural fibres in needle-punched nonwovens are discussed. The focus is on mechanical and thermal properties and their adaptability for specific applications. This research provides valuable insights for researchers and industry professionals aiming to leverage the benefits of plant fibres in needle-punched nonwovens across various sectors. Full article

This study presents an innovative approach to designing a shoe insole with enhanced durability, sustainability, and antibacterial properties. Needle-punched non-woven recycled polyester fabrics with three different GSMs (100, 200, and 300) were developed. The composite shoe insole was developed using non-woven fabric laminated with a polyurethane sheet to enhance durability. The fabrics were treated with an antibacterial finish with three different concentrations (5%, 10%, and 15%) and subjected to 5 and 10 washing cycles. The developed composites were evaluated against their relative hand value, abrasion resistance, tensile strength, antibacterial activity, and overall moisture management capability. Overall results reveal that the developed composite shoe insole is durable, sustainable, and presents no bacterial growth, demonstrating the insole’s hygienic effectiveness. Full article

This research used end-of-use cotton apparel to develop mulch mats, a type of agrotextiles. The researchers collected and sorted end-of-use garments to obtain cotton textile waste. These end-of-use garments were deconstructed to obtain shredded textiles and big pieces of textiles. Using the textiles from deconstructed end-of-use garments, together with a small amount of new cotton fibers, the researchers used a Feltloom to develop needle-punched nonwoven fabrics that can be used as mulch mats. The researchers tested textile properties of these mulch mats and conducted agricultural field tests for weed control and pot tests for biodegradation. The researchers also tested the mulch mats’ soil moisture infiltration, and impact on water evaporation. The nonwoven mulch mats made from end-of-use garments have excellent weed inhibition capability and biodegradability. Compared to plastic mulch sheet, the nonwoven mulch mats are better for water utilization in rainfall watering and sprinkle irrigation but poorer in water conservation in drip irrigation. Considering durability, biodegradability, and soil temperature regulation, it is recommended to use 100% cotton and felt four times to produce mulch mats from end-of-use garments. Full article

An open field experiment from November 2022 to May 2023 in Croatia, which is characterized by a continental humid climate, evaluated nonwoven mulches made from viscose, jute, and hemp fibres blended with PLA fibres. The blends of viscose and jute fibres (90:10, 80:20, and 70:30 ratios) were produced using mechanical web formation on cards with needle punching for bonding webs. Additionally, hemp fibres were blended with PLA fibres in a ratio of 80:20. Winter conditions caused significant structural changes in the mulches, including shrinkage, increased mass per unit area, thickness, and reduced air permeability. The amount of PLA fibre in the nonwoven mulch blends significantly affected nonwoven fabric structure change during exposure to winter conditions. After 180 days, the breaking force of all mulches increased by 30% to 277%. The soil beneath jute and hemp mulches maintained higher temperatures and moisture levels compared to viscose mulches. Soil organic carbon content varied with fibre type and was higher under jute and hemp mulches. K₂O content was significantly higher in soils covered by mulches. All mulches effectively suppressed weeds. The experiment results showed that the newly produced nonwoven mulches could replace the conventional agro foil. Results also suggest that choosing biodegradable nonwoven mulches produced from fibres obtained from natural and renewable sources can influence soil fertility and the availability of nutrients, ultimately affecting plant growth and agricultural productivity. Full article

This project aimed to develop a novel composite non-woven geotextile composed of banana fiber and viscose fiber to address landslide-controlling challenges using techniques such as needle-punching or weaving. The seeds will be inserted in the geotextile material to support the vegetation growth. The results of this study have the possibility to subsidize sustainable slope protection solutions, reducing reliance on synthetic materials and promoting the use of eco-friendly alternatives. A laboratory test would be conducted to optimize the ratio of the two fibers and evaluate the slope protection effectiveness. Full article

The possibility of controlling the porosity and, as a result, the permeability of fibrous non-woven fabrics was studied. Modification of experimental samples was performed on equipment with adjustable heating and compression. It was found that the modification regimes affected the formation of the porous structure. We found that there was a relationship between the permeability coefficient and the porosity coefficient of the materials when the modification speed and temperature were varied. A model is proposed for predicting the permeability for modified material with a given porosity. As the result, a new hybrid composite material with reversible dynamic color characteristics that changed under the influence of ultraviolet and/or thermal exposure was produced. The developed technology consists of: manufacture of the non-woven needle-punched fabrics, surface structuring, material extrusion, additive manufacturing (FFF technology) and the stencil technique of ink-layer adding. In our investigation, we (a) obtained fibrous polymer materials with a porosity gradient in thickness, (b) determined the dependence of the material’s porosity coefficient on the speed and temperature of the modification and (c) developed a model for calculating the porosity coefficient of the materials with specified technological parameters. Full article

Numerous research showed that mulching with conventional agro foils elevates soil temperature and promotes plant growth, but negatively influences soil health and brings environmental concerns. Most of the published research on nonwoven mulches for plant cultivation includes nonwoven fabrics produced by extrusion processes providing nonwoven fabric structures similar to films. A limited number of studies investigate the impact of nonwoven mulches produced by a mechanical process on the cards and bonded by needling on plant cultivation. For this study, nonwoven mulches of mass per unit area of 400 g m⁻² made from jute, hemp, viscose (CV), and polylactide (PLA) fibers were produced on the card bonded by needle punching. The field experiment was conducted two consecutive years in a row, in spring 2022 and 2023, by planting lettuce seedlings. The nonwoven mulches maintain lower temperatures and higher soil moisture levels compared to agro foil and the control field. The fibrous structure and their water absorption properties allow natural ventilation, regulating temperatures and retaining moisture of soil, consequently improving soil quality, lettuce yield, and quality. The fiber type from which the mulches were produced, influenced soil temperature and humidity, soil quality, and lettuce cultivation. The nonwoven mulches were successful in weed control concerning the weediness of the control field. Based on the obtained results, the newly produced mulches are likely to yield better results when used for the cultivation of vegetables with longer growing periods. Newly produced biodegradable nonwoven mulches could be an eco-friendly alternative to traditional agro foil, minimizing environmental harm during decomposition. The obtained results suggest that the newly produced mulches would be even more suitable for growing vegetables with longer growing seasons. Full article