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Keywords = nano-zirconia

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14 pages, 8944 KiB  
Article
Nano-Hydroxyapatite-Based Mouthwash for Comprehensive Oral Care: Activity Against Bacterial and Fungal Pathogens with Antioxidant and Anti-Inflammatory Action
by Tomasz M. Karpiński, Magdalena Paczkowska-Walendowska and Judyta Cielecka-Piontek
Materials 2025, 18(15), 3567; https://doi.org/10.3390/ma18153567 - 30 Jul 2025
Viewed by 439
Abstract
Background/Objectives: The growing demand for biocompatible and fluoride-free alternatives in oral care has led to the development of formulations containing nano-hydroxyapatite (nanoHAP). This study aimed to evaluate the antimicrobial, antibiofilm, antioxidant, and anti-inflammatory properties of a novel mouthwash containing nanoHAP, zinc lactate, D-panthenol, [...] Read more.
Background/Objectives: The growing demand for biocompatible and fluoride-free alternatives in oral care has led to the development of formulations containing nano-hydroxyapatite (nanoHAP). This study aimed to evaluate the antimicrobial, antibiofilm, antioxidant, and anti-inflammatory properties of a novel mouthwash containing nanoHAP, zinc lactate, D-panthenol, licorice extract, and cetylpyridinium chloride, with particular focus on its efficacy against Staphylococcus aureus and its biofilm on various dental materials. Methods: The antimicrobial activities of the mouthwash KWT0000 and control product ELM were assessed via minimal inhibitory concentration (MIC) testing against selected Gram-positive and Gram-negative bacteria and Candida fungi. Antibiofilm activity was evaluated using fluorescence and digital microscopy following 1-h exposure to biofilms of Staphylococcus aureus, Pseudomonas aeruginosa, and Candida albicans. The efficacy was compared across multiple dental materials, including titanium, zirconia, and PMMA. Antioxidant capacity was determined using the 2,2-diphenyl-1-picrylhydrazyl radical (DPPH) assay, and anti-inflammatory potential via hyaluronidase inhibition. Results: KWT0000 exhibited strong antimicrobial activity against S. aureus and C. albicans (MICs: 0.2–1.6%) and moderate activity against Gram-negative strains. Fluorescence imaging revealed significant biofilm disruption and bacterial death after 1 h. On metallic surfaces, especially polished titanium and zirconia, KWT0000 reduced S. aureus biofilm density considerably. The formulation also demonstrated superior antioxidant (55.33 ± 3.34%) and anti-inflammatory (23.33 ± 3.67%) activity compared to a fluoride-based comparator. Conclusions: The tested nanoHAP-based mouthwash shows promising potential in antimicrobial and antibiofilm oral care, particularly for patients with dental implants. Its multifunctional effects may support not only plaque control but also soft tissue health. Full article
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16 pages, 2039 KiB  
Article
Impact of ZrO2 and Si3N4 Ceramics Dispersion on the Ti6Al4V Matrix: Mechanical and Microstructural Characteristics Using SPS
by Anthony O. Ogunmefun, Emmanuel R. Sadiku, Linda M. Teffo and Williams K. Kupolati
Crystals 2025, 15(6), 531; https://doi.org/10.3390/cryst15060531 - 2 Jun 2025
Viewed by 490
Abstract
This study investigates the effect of duo-ceramic zirconia and silicon nitride (ZrO2-Si3N4) particles and their reinforcement proficiencies on a Ti6Al4V alloy, consolidated using the spark plasma sintering (SPS) technique. The selected sintering parameters are, viz., 900 °C [...] Read more.
This study investigates the effect of duo-ceramic zirconia and silicon nitride (ZrO2-Si3N4) particles and their reinforcement proficiencies on a Ti6Al4V alloy, consolidated using the spark plasma sintering (SPS) technique. The selected sintering parameters are, viz., 900 °C temperature, 50 MPa pressure, 10 min of holding time, and 100 °C/min of sintering rate. SEM/EDS and XRD equipment were used to disclose the microstructural evolution and phase identification of created composites. The mechanical characteristics of the resulting composites were determined using the nanoindentation technique. All consolidated sintered composites showed excellent densification, with sample relative densities reaching 96.65%. Significant improvements were also made in their nanomechanical characteristics; among the composite samples with different volume fractions, the ceramics with the lowest volume percentage had the best mechanical characteristics, whereas the sintered samples with the highest ceramic volume percentage showed a decrease in mechanical proficiencies and relative density. Composite S1, with the lowest volume fraction of the duo-ceramic particles, was seen to have a significant mechanical property improvement better than other composites, S2 and S3, in terms of measured Vickers microhardness, elastic modulus, and nano hardness values at a sintering temperature of 900 °C. Consequentially, composite specimens S2 and S3’s mechanical characteristics and relative densities dropped as the volume fractions of the duo-ceramic particles increased. Full article
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15 pages, 2358 KiB  
Article
Effect of Print Orientation and Thermal Aging on the Flexural Strength of Zirconia-Reinforced Three-Dimensional-Printed Restorative Resin Materials
by Yunus Emre Özden, Bengü Doğu Kaya, Pınar Yılmaz Atalı, Fusun Ozer and Zeynep Ozkurt Kayahan
Molecules 2025, 30(11), 2337; https://doi.org/10.3390/molecules30112337 - 27 May 2025
Cited by 1 | Viewed by 642
Abstract
This study evaluated the effects of print orientation and thermal aging on the flexural strength (FS) and flexural modulus (FM) of novel permanent three-dimensional (3D)-printed polymethyl methacrylate (PMMA) resins reinforced with nano-zirconia and nano-silica. Bar-shaped specimens (25 × 2 × 2 mm) were [...] Read more.
This study evaluated the effects of print orientation and thermal aging on the flexural strength (FS) and flexural modulus (FM) of novel permanent three-dimensional (3D)-printed polymethyl methacrylate (PMMA) resins reinforced with nano-zirconia and nano-silica. Bar-shaped specimens (25 × 2 × 2 mm) were fabricated using a digital light processing (DLP) 3D printer (Asiga Max UV, Asiga Inc., Australia) in two orientations (0° and 90°). Specimens underwent three-point bending tests at 24 h and after artificial thermal aging (10,000 and 30,000 cycles) to simulate one and three years of intraoral conditions. Scanning electron microscopy (SEM) was used to analyze fracture patterns. Print orientation did not significantly affect FS or FM (p > 0.05). However, artificial aging significantly reduced FS and FM after 10,000 cycles (p < 0.001), with further deterioration after 30,000 cycles. The micro hybrid resin composite exhibited higher FS than the 3D-printed materials throughout aging. SEM analysis revealed distinct fracture patterns, with 3D-printed resins displaying radial fractures and the micro hybrid composite exhibiting horizontal fractures. These findings indicate that aging plays a more critical role in the long-term mechanical performance of 3D-printed restorative resins than print orientation. This study provides original data on the effects of print orientation and prolonged thermal aging on the mechanical behavior of permanent three-dimensional (3D)-printed dental resins. Furthermore, the comparative evaluation of aging protocols simulating one and three years of intraoral service represents a novel contribution to the existing literature. Further studies are required to optimize the mechanical durability of 3D-printed dental restorations. Full article
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20 pages, 6222 KiB  
Article
Elucidation of the Nano-Mechanical Property Evolution of 3D-Printed Zirconia
by Joshua Z. R. Dantzler, Diana Hazel Leyva, Amanda L. Borgaro, Md Shahjahan Mahmud, Alexis Lopez, Saqlain Zaman, Sabina Arroyo, Yirong Lin and Alba Jazmin Leyva
Micro 2025, 5(2), 24; https://doi.org/10.3390/micro5020024 - 15 May 2025
Viewed by 660
Abstract
Understanding the mechanical properties of three-dimensional (3D)-printed ceramics while keeping the parts intact is crucial for advancing their application in high-performance and biocompatible fields, such as biomedical and aerospace engineering. This study uses non-destructive nanoindentation techniques to investigate the mechanical performance of 3D-printed [...] Read more.
Understanding the mechanical properties of three-dimensional (3D)-printed ceramics while keeping the parts intact is crucial for advancing their application in high-performance and biocompatible fields, such as biomedical and aerospace engineering. This study uses non-destructive nanoindentation techniques to investigate the mechanical performance of 3D-printed zirconia across pre-conditioned and sintered states. Vat photopolymerization-based additive manufacturing (AM) was employed to fabricate zirconia samples. The structural and mechanical properties of the printed zirconia samples were explored, focusing on hardness and elastic modulus variations influenced by printing orientation and post-processing conditions. Nanoindentation data, analyzed using the Oliver and Pharr method, provided insights into the elastic and plastic responses of the material, showing the highest hardness and elastic modulus in the 0° print orientation. The microstructural analysis, conducted via scanning electron microscopy (SEM), illustrated notable changes in grain size and porosity, emphasizing the influencing of the printing orientation and thermal treatment on material properties. This research uniquely investigates zirconia’s mechanical evolution at the nanoscale across different processing stages—pre-conditioned and sintered—using nanoindentation. Unlike prior studies, which have focused on bulk mechanical properties post-sintering, this work elucidates how nano-mechanical behavior develops throughout additive manufacturing, bridging critical knowledge gaps in material performance optimization. Full article
(This article belongs to the Section Microscale Engineering)
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19 pages, 5893 KiB  
Article
The Influence of the Addition of Multi-Scale Zirconia on the Properties of Ultra-High-Performance Concretes
by Qilin Wang, Haifeng Liu, Yongtao Zhang, Peishuai Chen, Jianwu Gong, Yu Zhong, Ran Gao, Jinnan Lei, Haiyang Yu and Lingya Tang
Buildings 2025, 15(7), 1207; https://doi.org/10.3390/buildings15071207 - 7 Apr 2025
Viewed by 511
Abstract
This study explores an innovative application of ultra-high-performance concrete (UHPC) by partially substituting cement with nano-zirconia (NZ) and micro-zirconia (MZ). A series of experiments were conducted to explore the influence of zirconia particle size (3860 nm and 320 nm) and varying replacement levels [...] Read more.
This study explores an innovative application of ultra-high-performance concrete (UHPC) by partially substituting cement with nano-zirconia (NZ) and micro-zirconia (MZ). A series of experiments were conducted to explore the influence of zirconia particle size (3860 nm and 320 nm) and varying replacement levels (0%, 0.5%, 1%, and 1.5%) on the workability, mechanical behavior, and microstructural characteristics of UHPC, utilizing the particle packing density model as a basis. Findings reveal that replacing 0.5% of the cement with MZ and NZ results in workability and mechanical performance comparable to the control mix. However, at 1.5 wt% MZ and 1.5 wt% NZ substitution levels, flowability declines by 22.01% and 24.71%, respectively, accompanied by a substantial increase in viscosity. The wet packing density of UHPC exhibits a linear rise with increasing zirconia content, with nano-sized particles exerting a more pronounced effect than their micro-sized counterparts. Specifically, at a 0.5% MZ replacement level, the 28-day compressive and flexural strengths show marginal improvements of 1.82% and 4.48%, respectively. The NZ1MZ0.5 mix achieves the highest 28-day compressive strength increase, reaching 9.45%, with an absolute gain of 11.92 MPa. Analyses using XRD, FTIR, and thermogravimetric analysis (TGA) demonstrate that zirconia incorporation has a negligible influence on the hydration process and does not alter the composition of hydration products in N-UHPC. Although zirconia effectively reduces porosity, excessive amounts (1.5%) increase pore size within the cement matrix, ultimately compromising mechanical properties. Based on these findings, the optimal NZ dosage for UHPC, when used in combination with MZ, is determined to be 0.5%. Full article
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22 pages, 7286 KiB  
Article
Experimental Study on Cement-Based Materials Modified by Nano-Zinc Oxide and Nano-Zirconia Based on Response Surface Optimization Design
by Hongyin Hu, Fufei Wu, Jiao Chen, Shuangshuang Guan, Peng Qu, Hongqin Zhang, Yuyi Chen, Zirun Xu, Chuanteng Huang and Shuang Pu
Materials 2025, 18(7), 1515; https://doi.org/10.3390/ma18071515 - 27 Mar 2025
Viewed by 463
Abstract
Using nanomaterials to replace part of cement is one of the effective ways to enhance the performance of cement-based materials. In this study, the response surface analysis method was used to design an experiment. Through tests on the mechanical properties, the coefficient of [...] Read more.
Using nanomaterials to replace part of cement is one of the effective ways to enhance the performance of cement-based materials. In this study, the response surface analysis method was used to design an experiment. Through tests on the mechanical properties, the coefficient of water saturation, the shrinkage properties, and the high-temperature calcination of cement-based materials, the effects of three factors, namely, the substitution amount of nano-zinc oxide for cement, the substitution amount of nano-zirconia for cement, and the water–cement ratio, on cement-based materials under different conditions were compared and analyzed. The lower limit of the compressive strength of the cement-based materials increased by 88.17%, and the upper limit increased by 15.14% by using nano-zinc oxide and nano-zirconia to replace part of the cement. The compressive strength of cement-based materials with a nano-zinc oxide content in the range of 0.4–0.6% was low because of the low content of CSH. The coefficient of water saturation decreased with an increase in age, and the coefficient of water saturation of high-performance concrete was low. Nano-zirconia had a significant effect on the mass loss of autogenous shrinkage and the mass loss of drying shrinkage. When the substitution amount of nano-zinc oxide was 0.4–0.8%, the mass loss was large. In summary, with its unique microscopic characteristics, nanomaterials could significantly improve the performance of cement-based materials with regards to their mechanical properties, durability, workability, and other aspects. Full article
(This article belongs to the Section Construction and Building Materials)
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23 pages, 4379 KiB  
Article
Nano-Zirconia as a Protective and Consolidant Material for Marble in Architectural Surfaces
by Matea Urbanek, Teba Gil-Díaz, Johannes Lützenkirchen and Valter Castelvetro
Buildings 2025, 15(3), 492; https://doi.org/10.3390/buildings15030492 - 5 Feb 2025
Viewed by 970
Abstract
Natural weathering of carbonate building surfaces exposed to outdoor conditions can be effectively tackled by appropriate products. The aim of this experimental study was to evaluate the effectiveness of nano-zirconia (n-ZrO2) as a consolidant for calcite surfaces. Sorption kinetics were investigated [...] Read more.
Natural weathering of carbonate building surfaces exposed to outdoor conditions can be effectively tackled by appropriate products. The aim of this experimental study was to evaluate the effectiveness of nano-zirconia (n-ZrO2) as a consolidant for calcite surfaces. Sorption kinetics were investigated in batch experiments by applying aqueous dispersions of n-ZrO2 onto model, crushed Apuan marble samples of different bead sizes. Adsorption and desorption by the action of simulated rainwater as an environmentally relevant leaching solution were investigated. Adsorption studies revealed a good chemical affinity between n-ZrO2 and calcite, while desorption resulted in <6% release of n-ZrO2 and 100-fold lower solubility for 1 mm-sized beads compared to controls. These results suggest that n-ZrO2 may adsorb efficiently to calcite and protect the surface from dissolution. The results of further tests performed on artificially aged and consolidated samples of Apuan marble indicate that the application of n-ZrO2 only moderately affects water vapor permeability, water absorption coefficient, and drying behaviour. Therefore, no harmful effects are expected from the treatment. Micromechanical tests showed slightly increased mechanical strength after treatment. The obtained results highlight the effectiveness of n-ZrO2 as a surface consolidant and protective agent for calcite. Full article
(This article belongs to the Special Issue Advanced Research on Cultural Heritage)
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14 pages, 2975 KiB  
Article
Modulated-Diameter Zirconia Nanotubes for Controlled Drug Release—Bye to the Burst
by Gabriel Onyenso, Swathi Naidu Vakamulla Raghu, Patrick Hartwich and Manuela Sonja Killian
J. Funct. Biomater. 2025, 16(2), 37; https://doi.org/10.3390/jfb16020037 - 21 Jan 2025
Cited by 3 | Viewed by 2768
Abstract
The performance of an orthopedic procedure depends on several tandem functionalities. Such characteristics include materials’ surface properties and subsequent responses. Implant surfaces are typically roughened; this roughness can further be optimized to a specific morphology such as nanotubular roughness (ZrNTs) and the surfaces [...] Read more.
The performance of an orthopedic procedure depends on several tandem functionalities. Such characteristics include materials’ surface properties and subsequent responses. Implant surfaces are typically roughened; this roughness can further be optimized to a specific morphology such as nanotubular roughness (ZrNTs) and the surfaces can further be used as static drug reservoirs. ZrNTs coatings are attracting interest due to their potential to improve the success rate of implant systems, by means of better physical affixation and also micro/nano physio-chemical interaction with the extracellular matrix (ECM). Effective control over the drug release properties from such coatings has been the subject of several published reports. In this study, a novel and simple approach to extending drug release time and limiting the undesirable burst release from zirconia nanotubes (ZrNTs) via structural modification was demonstrated. The latter involved fabricating a double-layered structure with a modulated diameter and was achieved by varying the voltage and time during electrochemical anodization. The structurally modified ZrNTs and their homogenous equivalents were characterized via SEM and ToF-SIMS, and their drug release properties were monitored and compared using UV–Vis spectroscopy. We report a significant reduction in the initial burst release phenomenon and enhanced overall release time. The simple structural modification of ZrNTs can successfully enhance drug release performance, allowing for flexibility in designing drug delivery coatings for specific implant challenges, and offering a new horizon for smart biomaterials based on metal oxide nanostructures. Full article
(This article belongs to the Section Biomaterials for Drug Delivery)
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12 pages, 11277 KiB  
Article
Grain Growth Behavior of Alumina in Zirconia-Toughened Alumina (ZTA) Ceramics During Pressureless Sintering
by Yi Zhao, Jiang Deng, Wen Li, Jianhong Liu and Wenjie Yuan
Crystals 2025, 15(1), 89; https://doi.org/10.3390/cryst15010089 - 17 Jan 2025
Cited by 1 | Viewed by 1306
Abstract
The primary grain size, sintering conditions, and admixtures have a significant impact on the grain growth of alumina ceramics. Three kinds of alumina powders with varying grain sizes and zirconia nanoparticles were selected and configured into five compositions of zirconia-toughened alumina (ZTA) ceramics. [...] Read more.
The primary grain size, sintering conditions, and admixtures have a significant impact on the grain growth of alumina ceramics. Three kinds of alumina powders with varying grain sizes and zirconia nanoparticles were selected and configured into five compositions of zirconia-toughened alumina (ZTA) ceramics. As-received granules were used to sinter bulk ceramics at temperatures of 1520 °C, 1600 °C, and 1680 °C for durations of 0.5–2 h, respectively. The average grain sizes of alumina in ZTA ceramics were studied as a function of the sintering temperature, time, and particle size of raw materials. The results demonstrated that the addition of nano alumina led to a slight reduction in the grain size of alumina and a more uniform grain size distribution. The incorporation of nano zirconia (15 wt.%) resulted in the concentration of zirconia among the alumina grains, effectively inhibiting grain growth and resulting in a significant reduction in the average grain size of alumina from 11.73 to 5.63 μm after sintering at 1600 °C for 1 h. Full article
(This article belongs to the Special Issue Ceramics: Processes, Microstructures, and Properties)
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15 pages, 7730 KiB  
Article
Preparation and Characterization of a Novel Hydroxyapatite-Capsaicin Composite Intended for the In-Office Dental Bleaching Use
by Karine Letícia da Silva, Diego Hortkoff, Michael Willian Favoreto, Marcia Rezende, Jessica Mendes Nadal, Ana Armas-Vega, Alessandro D. Loguercio and Paulo Vitor Farago
J. Compos. Sci. 2024, 8(12), 496; https://doi.org/10.3390/jcs8120496 - 29 Nov 2024
Cited by 1 | Viewed by 1109
Abstract
The objective of this research was to synthetize a hydroxyapatite-capsaicin composite (HAp-CAP) and assess its physicochemical properties for potential use in an in-office dental bleaching gel. The HAp-CAP nanocomposite was prepared by the precipitation method using a 4:1 ratio of nano-hydroxyapatite (nano-HAp) to [...] Read more.
The objective of this research was to synthetize a hydroxyapatite-capsaicin composite (HAp-CAP) and assess its physicochemical properties for potential use in an in-office dental bleaching gel. The HAp-CAP nanocomposite was prepared by the precipitation method using a 4:1 ratio of nano-hydroxyapatite (nano-HAp) to capsaicin (CAP) dissolved in 99.5% ethyl alcohol (q.s.p) with the assistance of zirconia beads in a SpeedMixer®. Characterization of HAp-CAP involved morphological, spectroscopic, and thermal analyses. Subsequently, HAp-CAP was incorporated into an in-office dental bleaching agent to evaluate its impact on reducing hydrogen peroxide diffusion into the pulp chamber and its effect on tooth color alteration during the bleaching process. The HAp-CAP in a bleaching gel slightly decreased the amount of hydrogen peroxide inside the pulp chamber and did not interfere in the bleaching effectiveness of dental bleaching. The physicochemical characterization indicates that the synthesis process of the HAp-CAP composite was successfully carried out, and its use in dental materials poses a challenging task that warrants further investigation since its incorporation. Full article
(This article belongs to the Section Composites Manufacturing and Processing)
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32 pages, 7450 KiB  
Review
Antibacterial Properties and Biocompatibility of Multicomponent Titanium Oxides: A Review
by Boris B. Straumal, Evgenii N. Kurkin, Igor L. Balihin, Elisaveta Klyatskina, Peter B. Straumal, Natalia Yu. Anisimova and Mikhail V. Kiselevskiy
Materials 2024, 17(23), 5847; https://doi.org/10.3390/ma17235847 - 28 Nov 2024
Cited by 1 | Viewed by 989
Abstract
The simple oxides like titania, zirconia, and ZnO are famous with their antibacterial (or even antimicrobial) properties as well as their biocompatibility. They are broadly used for air and water filtering, in food packaging, in medicine (for implants, prostheses, and scaffolds), etc. However, [...] Read more.
The simple oxides like titania, zirconia, and ZnO are famous with their antibacterial (or even antimicrobial) properties as well as their biocompatibility. They are broadly used for air and water filtering, in food packaging, in medicine (for implants, prostheses, and scaffolds), etc. However, these application fields can be broadened by switching to the composite multicomponent compounds (for example, titanates) containing in their unit cell, together with oxygen, several different metallic ions. This review begins with a description of the synthesis methods, starting from wet chemical conversion through the manufacturing of oxide (nano)powders toward mechanosynthesis methods. The morphology of these multicomponent oxides can also be very different (like thin films, complicated multilayers, or porous scaffolds). Further, we discuss in vitro tests. The antimicrobial properties are investigated with Gram-positive or Gram-negative bacteria (like Escherichia coli or Staphylococcus aureus) or fungi. The cytotoxicity can be studied, for example, using mouse mesenchymal stem cells, MSCs (C3H10T1/2), or human osteoblast-like cells (MG63). Other human osteoblast-like cells (SaOS-2) can be used to characterize the cell adhesion, proliferation, and differentiation in vitro. The in vitro tests with individual microbial or cell cultures are rather far away from the real conditions in the human or animal body. Therefore, they have to be followed by in vivo tests, which permit the estimation of the real applicability of novel materials. Further, we discuss the physical, chemical, and biological mechanisms determining the antimicrobial properties and biocompatibility. The possible directions of future developments and novel application areas are described in the concluding section of the review. Full article
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19 pages, 7211 KiB  
Article
Ceria-Stabilized Zirconia/Alumina Nanocomposite (NANO-Zr) Surface Enhances Osteogenesis Through Regulation of Macrophage Polarization
by Yuan Tian, Yunjia Song, Suli Lan, Ruoting Geng, Muxiang Wang, Sanwen Li, Jianmin Han, Hong Bai, Guang Hong and Ying Li
Coatings 2024, 14(11), 1460; https://doi.org/10.3390/coatings14111460 - 17 Nov 2024
Cited by 1 | Viewed by 1372
Abstract
Zirconia implants are recognized for their excellent biocompatibility, aesthetics, and favorable mechanical properties. However, the effects of zirconia surfaces on osteogenesis, particularly in the presence of macrophages, are still not well understood. This study compares two types of zirconia surfaces—ceria-stabilized zirconia/alumina nanocomposite (NANO-Zr) [...] Read more.
Zirconia implants are recognized for their excellent biocompatibility, aesthetics, and favorable mechanical properties. However, the effects of zirconia surfaces on osteogenesis, particularly in the presence of macrophages, are still not well understood. This study compares two types of zirconia surfaces—ceria-stabilized zirconia/alumina nanocomposite (NANO-Zr) and 3 mol% yttria-stabilized tetragonal zirconia polycrystal (3Y-TZP)—with titanium (Ti) substrates. Both zirconia surfaces promoted macrophage adhesion and proliferation, facilitated a shift from M1 to M2 polarization, and created an immune microenvironment conducive to osteogenesis by downregulating IL-6 and TNF-α and upregulating IL-10 and TGF-β gene expression. In macrophage co-cultures, both zirconia surfaces also supported osteoblast adhesion and proliferation, with NANO-Zr notably enhancing osteogenic differentiation and mineralization. These results highlight NANO-Zr as a promising candidate for future dental and orthopedic implant applications. Full article
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22 pages, 7689 KiB  
Article
Influence of SS316L Nanoparticles on the Sintered Properties of Two-Component Micro-Powder Injection Moulded Bimodal SS316L/Zirconia Bi-Materials
by Al Basir, Abu Bakar Sulong, Norhamidi Muhamad, Afifah Z. Juri, Nashrah Hani Jamadon, Farhana Mohd Foudzi, Nabilah Afiqah Mohd Radzuan and Kambiz Rashidi
Materials 2024, 17(22), 5536; https://doi.org/10.3390/ma17225536 - 13 Nov 2024
Viewed by 1085
Abstract
Two-component micro-powder injection moulding (2C-μPIM) is a prospective approach for fabricating bi-material micro-components of stainless steel 316L (SS316L) and 3 mol% yttria-stabilised zirconia (3YSZ) at an appealing cost. However, the fundamental challenge lies in preventing the formation of large-scale cracks at the interface [...] Read more.
Two-component micro-powder injection moulding (2C-μPIM) is a prospective approach for fabricating bi-material micro-components of stainless steel 316L (SS316L) and 3 mol% yttria-stabilised zirconia (3YSZ) at an appealing cost. However, the fundamental challenge lies in preventing the formation of large-scale cracks at the interface of two different materials during sintering. This study investigated how SS316L nanoparticles in bimodally configured SS316L powder that incorporated both nanoparticles and microparticles influenced the sintering of 2C-μPIM-processed miniature bi-materials made of bimodal SS316L and 3YSZ. In this study, feedstocks were developed by integrating monomodal (micro-sized) SS316L powder, three types of nano/micro-bimodal SS316L powders, and 3YSZ powder individually with palm stearin and low-density polyethylene binders. The results indicated that increasing the SS316L nanoparticle content to 45 vol.% caused a 19.5% increase in the critical powder loading in the bimodal SS316L powder as compared to that in the monomodal SS316L powder. The addition of SS316L nanoparticles increased the relative density and hardness of the sintered bi-materials, with the maximum values obtained being 96.8% and 1156.8 HV, respectively. Field emission scanning electron microscopy investigations revealed that adding 15 vol.% and 30 vol.% SS316L nanoparticle contents reduced interface cracks in bi-materials significantly, while 45 vol.% resulted in a crack-free interface. Full article
(This article belongs to the Special Issue Advances in Materials Processing (3rd Edition))
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19 pages, 14430 KiB  
Article
The Preparation of MoS2/Metal Nanocomposites Functionalized with N-Oleoylethanolamine: Application as Lubricant Additives
by Yaping Xing, Zhiguo Liu, Weiye Zhang, Zhengfeng Jia, Weifang Han, Jinming Zhen and Ran Zhang
Lubricants 2024, 12(9), 319; https://doi.org/10.3390/lubricants12090319 - 14 Sep 2024
Viewed by 1499
Abstract
In this study, MoS2 nanosheets have been prepared and treated ultrasonically with silver ammonia solutions. The MoS2/Ag precursor was reduced using dopamine (DA) as reducing and linking agent at room temperature, and it was subjected to a hydrothermal treatment to [...] Read more.
In this study, MoS2 nanosheets have been prepared and treated ultrasonically with silver ammonia solutions. The MoS2/Ag precursor was reduced using dopamine (DA) as reducing and linking agent at room temperature, and it was subjected to a hydrothermal treatment to produce MoS2/Ag nanocomposites (denoted as MoAg). The MoAg samples were functionalized with N-oleoylethanolamine to improve dispersion in the base oil component of additives. Use of the functionalized MoAg (denoted as Fc-MoAg) as a lubricant additive for steel balls resulted in effective friction reduction and anti-wear. This work avoids ion exchange during exfoliation, and the Ag+ has been reduced to nano-silver particles by dopamine to enlarge the layer spaces of MoS2. Taking the case of lubrication with base oil containing Fc-Mo0.6Ag15, the wear scar diameters and coefficients of friction of the steel balls were 0.428 and 0.098 mm, respectively, which were about three-fifths base oil. In addition, MoS2/Cu and MoS2/Ni nanocomposites were synthesized and the tribological properties associated with steel/steel balls assessed. The results demonstrate that all MoS2/metal composites exhibit enhanced tribological behavior in the steel/steel pair tests. Both nanocomposite synergy and the tribofilm containing sulfide, oxide, carbide, and other compounds play important roles in achieving reduced friction and improved anti-wear. The friction and wear properties of base oil containing Fc-MoAg and commercial additives were evaluated using a four-ball wear tester with steel/steel, steel/zirconia and zirconia/zirconia pairs. The base oil containing Fc-MoAg delivered smaller coefficients of friction (COFs) and/or scarring groove depths than those observed with the use of pure base oil and base oil containing commercial additives. Full article
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21 pages, 8143 KiB  
Article
Debinding of Yttria-Stabilised Zirconia/Bimodal Stainless Steel 316L Bi-Materials Produced through Two-Component Micro-Powder Injection Moulding
by Al Basir, Abu Bakar Sulong, Norhamidi Muhamad, Afifah Z. Juri, Nashrah Hani Jamadon, Farhana Mohd Foudzi and Nabilah Afiqah Mohd Radzuan
Polymers 2024, 16(13), 1831; https://doi.org/10.3390/polym16131831 - 27 Jun 2024
Viewed by 2444
Abstract
The fabrication of bi-material micro-components via two-component micro-powder injection moulding (2C-µPIM) from 3 mol% yttria-stabilised zirconia (3YSZ) and micro/nano bimodal stainless steel 316L (SS 316L) powders has received insufficient attention. Apart from this, retaining the bonding between ceramic and metal at different processing [...] Read more.
The fabrication of bi-material micro-components via two-component micro-powder injection moulding (2C-µPIM) from 3 mol% yttria-stabilised zirconia (3YSZ) and micro/nano bimodal stainless steel 316L (SS 316L) powders has received insufficient attention. Apart from this, retaining the bonding between ceramic and metal at different processing stages of 2C-µPIM is challenging. This study investigated the solvent and thermal debinding mechanisms of green bi-material micro-parts of 3YSZ and bimodal SS 316L without collapsing the ceramic/metal joining. In this research, feedstocks were prepared by integrating the powders individually with palm stearin and low-density polyethylene binders. The results demonstrated that during the solvent debinding process, the palm stearin removal rate in the bi-materials composed of 3YSZ and bimodally configured SS 316L feedstocks intensified with an increase in temperature. The establishment of interconnected pores in the solvent-debound components facilitated the thermal debinding process, which removed 99% of the binder system. Following sintering, the debound bi-materials exhibited a relative density of 95.3%. According to a study of the microstructures using field emission scanning electron microscopy, an adequate bond between 3YSZ and bimodal SS 316L was established in the micro-part after sintering. The bi-material sintered at 1350 °C had the highest hardness of 1017.4 HV along the joining region. Full article
(This article belongs to the Special Issue Molding Process of Polymers and Composites)
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