Search Results (1,483)

Multi-laser processing is increasingly adopted in laser powder bed fusion (L-PBF) to improve productivity and enable the fabrication of larger components, but its impact on part quality and performance remains a critical concern. This study investigates the microstructure, tensile properties, and fatigue performance of components fabricated by L-PBF using single- and multiple-laser configurations. Both strategies were evaluated under varying layer thicknesses and gas flow conditions with optimized process parameters. Microstructural analysis revealed defects such as lack-of-fusion, porosity and microcracks in multiple-laser builds with reduced gas flow. However, the density and microhardness results showed negligible differences between single and multiple-laser builds. Tensile testing indicated that single-laser builds exhibited superior strength and ductility, whereas multiple-laser builds demonstrated reduced performance due to localized defects such as lack-of-fusion and microcracks. Low-cycle fatigue testing results showed that optimized multiple-laser strategies could achieve performance comparable to that of single-laser builds while improving productivity. The results also revealed that the gas flow becomes more pronounced with multiple-laser processing, where more spatter is generated due to the interactions of the lasers in a small scan area, and that reduced gas flow leads to fatigue degradation due to increased defect density. The results from this study clearly highlight the importance of gas flow, laser overlap, border optimization, and defect mitigation strategies in producing multiple-laser produced components with mechanical properties and fatigue performance comparable to those of single-laser produced L-PBF components. Full article

Steel surface defect detection is a crucial step in ensuring industrial production quality. However, due to significant variations in scale and irregular geometric morphology of steel surface defects, existing detection algorithms show notable deficiencies in multi-scale feature representation and cross-layer multi-scale feature fusion efficiency. To address these challenges, this paper proposes an improved real-time steel surface defect detection model, NGD-YOLO, based on YOLOv5s, which achieves fast and high-precision defect detection under relatively low hardware conditions. Firstly, a lightweight and efficient Normalization-based Attention Module (NAM) is integrated into the C3 module to construct the C3NAM, enhancing multi-scale feature representation capabilities. Secondly, an efficient Gather–Distribute (GD) mechanism is introduced into the feature fusion component to build the GD-NAM network, thereby effectively reducing information loss during cross-layer multi-scale information fusion and adding a small target detection layer to enhance the detection performance of small defects. Finally, to mitigate the parameter increase caused by the GD-NAM network, a lightweight convolution module, DCConv, that integrates Efficient Channel Attention (ECA), is proposed and combined with the C3 module to construct the lightweight C3DC module. This approach improves detection speed and accuracy while reducing model parameters. Experimental results on the public NEU-DET dataset show that the proposed NGD-YOLO model achieves a detection accuracy of 79.2%, representing a 4.6% mAP improvement over the baseline YOLOv5s network with less than a quarter increase in parameters, and reaches 108.6 FPS, meeting the real-time monitoring requirements in industrial production environments. Full article

In response to the challenges associated with weld treatment during the on-site corrosion protection of hydraulic steel gates, this paper proposes a method utilizing a magnetic adsorption climbing robot to perform corrosion protection operations. Firstly, a magnetic adsorption climbing robot with a multi-wheel independent drive configuration is proposed as a mobile platform. The robot body consists of six joint modules, with the two middle joints featuring adjustable suspension. The joints are connected in series via an EtherCAT bus communication system. Secondly, the kinematic model of the climbing robot is analyzed and a PID trajectory tracking control method is designed, based on the kinematic model and trajectory deviation information collected by the vision system. Subsequently, the proposed kinematic model and trajectory tracking control method are validated through Python3 simulation and actual operation tests on a curved trajectory, demonstrating the rationality of the designed PID controller and control parameters. Finally, an intelligent software system for weld defect detection based on computer vision is developed. This system is demonstrated to conduct defect detection on images of the current weld position using a trained model. Full article

To address the current issue of large computations and the difficulty in balancing model complexity and detection accuracy in pavement defect detection models, a lightweight pavement defect detection algorithm, PGS-YOLO, is proposed based on YOLOv8, which integrates perception enhancement and feature optimization. The algorithm first designs the Receptive-Field Convolutional Block Attention Module Convolution (RFCBAMConv) and the Receptive-Field Convolutional Block Attention Module C2f-RFCBAM, based on which we construct an efficient Perception Enhanced Feature Extraction Network (PEFNet) that enhances multi-scale feature extraction capability by dynamically adjusting the receptive field. Secondly, the dynamic upsampling module DySample is introduced into the efficient feature pyramid, constructing a new feature fusion pyramid (Generalized Dynamic Sampling Feature Pyramid Network, GDSFPN) to optimize the multi-scale feature fusion effect. In addition, a shared detail-enhanced convolution lightweight detection head (SDCLD) was designed, which significantly reduces the model’s parameters and computation while improving localization and classification performance. Finally, Wise-IoU was introduced to optimize the training performance and detection accuracy of the model. Experimental results show that PGS-YOLO increases mAP50 by 2.8% and 2.9% on the complete GRDDC2022 dataset and the Chinese subset, respectively, outperforming the other detection models. The number of parameters and computations are reduced by 10.3% and 9.9%, respectively, compared to the YOLOv8n model, with an average frame rate of 69 frames per second, offering good real-time performance. In addition, on the CRACK500 dataset, PGS-YOLO improved mAP50 by 2.3%, achieving a better balance between model complexity and detection accuracy. Full article

Lightweight visual models are crucial for industrial defect detection tasks. Traditional methods and even some lightweight detectors often struggle with the trade-off between high computational demands and insufficient accuracy. To overcome these issues, this study introduces YOLO-MAD, an innovative model optimized through a multi-scale geometric structure feature extraction and fusion scheme. YOLO-MAD integrates three key modules: AKConv for robust geometric feature extraction, BiFPN to facilitate effective multi-scale feature integration, and Detect_DyHead for dynamic optimization of detection capabilities. Empirical evaluations demonstrate significant performance improvements: YOLO-MAD achieves a 5.4% mAP increase on the NEU-DET dataset and a 4.8% mAP increase on the GC10-DET dataset. Crucially, this is achieved under a moderate computational load (9.4 GFLOPs), outperforming several prominent lightweight models in detection accuracy while maintaining comparable efficiency. The model also shows enhanced recognition performance for most defect categories. This work presents a pioneering approach that balances lightweight design with high detection performance by efficiently leveraging multi-scale geometric feature extraction and fusion, offering a new paradigm for industrial defect detection. Full article

The application of additive manufacturing technology in the field of nuclear power is becoming increasingly promising. The low-cycle fatigue behavior of Z2CN19-10 controlled-nitrogen-content stainless steel (SS) was investigated by fatigue equipment, scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), and transmission electron microscopy (TEM), including additive manufactured (AM) and forged materials. The results showed that the microstructure of the AM material exhibited anisotropy for the X, Y, and Z directions. The tensile and impact properties of the X, Y, and Z directions in AM material were similar. The fatigue life (N_f) of X- and Y-direction specimens was better than that of Z-direction specimens. The tensile, impact, and fatigue properties of all AM materials were lower than those of the forged specimens. The Z direction specimens of AM material showed the best plastic strain by the highest transition fatigue life (N_T) during the fatigue strain amplitude at 0.3% to 0.6%. The forged specimens showed the best fatigue properties under the plastic strain amplitude control mode. Fatigue fracture surfaces of AM and forged materials exhibited multi- and single-fatigue crack initiation sites, respectively. This could be attributed to the presence of incompletely melted particles and manufacturing defects inside the AM specimens. The dislocation morphology of AM and forged fatigue specimens was observed to study the low-cycle fatigue behaviors in depth. Full article

Lattice structures emerged as a revolutionary class of materials with significant applications in aerospace, biomedical engineering, and mechanical design due to their exceptional strength-to-weight ratio, energy absorption properties, and structural efficiency. This review systematically examines recent advancements in lattice structures, with a focus on their classification, mechanical behavior, and optimization methodologies. Stress distribution, deformation capacity, energy absorption, and computational modeling challenges are critically analyzed, highlighting the impact of manufacturing defects on structural integrity. The review explores the latest progress in hybrid additive manufacturing, hierarchical lattice structures, modeling and simulation, and smart adaptive materials, emphasizing their potential for self-healing and real-time monitoring applications. Furthermore, key research gaps are identified, including the need for improved predictive computational models using artificial intelligence, scalable manufacturing techniques, and multi-functional lattice systems integrating thermal, acoustic, and impact resistance properties. Future directions emphasize cost-effective material development, sustainability considerations, and enhanced experimental validation across multiple length scales. This work provides a comprehensive foundation for future research aimed at optimizing biomimetic lattice structures for enhanced mechanical performance, scalability, and industrial applicability. Full article

The realization of high-precision target positioning requires the systematic suppression of nonlinear perturbations in the UAV optoelectronic system and the optimization of the cumulative deviation of coordinate transformations through error transfer modeling. This study proposes an error allocation method based on the improved raccoon optimization algorithm (KYCOA) to resolve the problem of degradation of positioning accuracy due to multi-source error coupling during UAV target positioning. Firstly, a multi-coordinate system transformation model is established to analyze the nonlinear transfer characteristics of the error, and the Taylor expansion is used to linearize the error transfer process and derive the synthetic error model under the geocentric coordinate system. Secondly, the KYCOA is proposed to optimize the error allocation by combining the good point set initialization strategy to enhance the population diversity, and the golden sine algorithm to improve the position updating mechanism in response to the defect of the traditional optimization algorithm, which easily falls into the local optimum. Simulation experiments show that the positioning error distance of the KYCOA is reduced by 66.75%, 41.89%, and 62.06% when compared with that of the original Coati Optimization Algorithm (COA), Grey Wolf Optimizer (GWO), and Whale Optimization Algorithm (WOA), respectively. In the real flight test, the target point localization error of the KYCOA is reduced by more than 40% on average when compared with that of other algorithms, which verifies the effectiveness of the proposed method in improving the target localization accuracy and robustness of UAVs. Full article

Automated defect detection for printed fabric manufacturing faces critical challenges in balancing industrial-grade accuracy with real-time deployment efficiency. To address this, we propose RT-DETR-FFD, a knowledge-distilled detector optimized for printed fabric defect inspection. Firstly, the student model integrates a Fourier cross-stage mixer (FCSM). This module disentangles defect features from periodic textile backgrounds through spectral decoupling. Secondly, we introduce FuseFlow-Net to enable dynamic multi-scale interaction, thereby enhancing discriminative feature representation. Additionally, a learnable positional encoding (LPE) module transcends rigid geometric constraints, strengthening contextual awareness. Furthermore, we design a dynamic correlation-guided loss (DCGLoss) for distillation optimization. Our loss leverages masked frequency-channel alignment and cross-domain fusion mechanisms to streamline knowledge transfer. Experiments demonstrate that the distilled model achieves an mAP@0.5 of 82.1%, surpassing the baseline RT-DETR-R18 by 6.3% while reducing parameters by 11.7%. This work establishes an effective paradigm for deploying high-precision defect detectors in resource-constrained industrial scenarios, advancing real-time quality control in textile manufacturing. Full article

This study applies deep learning-based object detection technology to defect detection in weld radiographs, proposing a technical solution for accurately identifying the types and locations of defects in weld X-ray radiographs. The research encompasses the construction of a defect dataset, the design of a multi-model object detection network, and the development of an automated film evaluation algorithm. This technology significantly enhances the efficiency and accuracy of detecting and identifying harmful defects on weld radiographs, providing critical technical support for ensuring the safe operation and efficient maintenance of pipelines of pressure equipment. Full article

This paper presents a compact four-port multiple-input multiple-output (MIMO) antenna for Internet-of-Things (IoT) devices. As electronic IoT devices become smaller, MIMO antennas should also be compact for ease of integration and multi-port operation for a high channel capacity. Instead of using a single-polarized radiator, which increases the antenna size when scaling to a multi-port MIMO array, a dual-polarized radiator is utilized. This helps to achieve multi-port operation with compact size features. To reduce the mutual coupling between the MIMO elements, an I-shaped defected ground structure is inserted into the ground plane. The measured results indicate that the final four-port MIMO antenna with overall dimensions of 0.92 $\lambda$× 0.73 $\lambda$× 0.03 $\lambda$ at 5.5 GHz can achieve an operating bandwidth of about 2.2% with isolation better than 20 dB and a gain higher than 6.0 dBi. Additionally, the proposed method is also applicable to a large-scale MIMO array. Full article

As a globally important cash crop, the optimization of tomato yield and quality is strategically significant for food security and sustainable agricultural development. In order to address the problem of missing point cloud data on fruits in a facility agriculture environment due to complex canopy structure, leaf shading and limited collection viewpoints, the traditional geometric fitting method makes it difficult to restore the real morphology of fruits due to the dependence on data integrity. This study proposes an adaptive symmetry self-matching (ASSM) algorithm. It dynamically adjusts symmetry planes by detecting defect region characteristics in real time, implements point cloud completion under multi-symmetry constraints and constructs a triple-orthogonal symmetry plane system to adapt to multi-directional heterogeneous structures under complex occlusion. Experiments conducted on 150 tomato fruits with 5–70% occlusion rates demonstrate that ASSM achieved coefficient of determination (R²) values of 0.9914 (length), 0.9880 (width) and 0.9349 (height) under high occlusion, reducing the root mean square error (RMSE) by 23.51–56.10% compared with traditional ellipsoid fitting. Further validation on eggplant fruits confirmed the cross-crop adaptability of the method. The proposed ASSM method overcomes conventional techniques’ data integrity dependency, providing high-precision three-dimensional (3D) data for monitoring plant growth and enabling accurate phenotyping in smart agricultural systems. Full article

This study consisted of the injection molding simulation of polycaprolactone (PCL)-based nanocomposites reinforced with multi-walled carbon nanotubes (MWCNTs) for biomedical implant manufacturing. The simulation was additionally supported by experimental validation. The influence of varying MWCNT concentrations (0.5%, 5%, and 10% by weight) on key injection molding parameters, i.e., melt flow behavior, pressure distribution, temperature profiles, and fiber orientation, was analyzed with SolidWorks Plastics software. The results proved the low CNT content (0.5 wt.%) to be endowed with stable filling times, complete mold cavity filling, and minimal frozen regions. Thus, this formulation produced defect-free modular filament sticks suitable for subsequent 3D printing. In contrast, higher CNT loadings (particularly 10 wt.%) led to longer fill times, incomplete cavity filling, and early solidification due to increased melt viscosity and thermal conductivity. Experimental molding trials with the 0.5 wt.% CNT composites confirmed the simulation findings. Following minor adjustments to processing parameters, high-quality, defect-free sticks were produced. Overall, the PCL/MWCNT composites with 0.5 wt.% nanotube content exhibited optimal injection molding performance and functional properties, supporting their application in modular, patient-specific biomedical 3D printing. Full article

To address the impact of insulation medium degradation in the arc quenching chambers of ultra-high-voltage SF₆ circuit breakers on phase-controlled switching accuracy caused by multiple operations throughout the service life, this paper proposes an adaptive switching algorithm. First, a modified formula for the breakdown voltage of mixed gases is derived based on the synergistic effect. Considering the influence of contact gap on electric field distortion, an adaptive switching strategy is designed to quantify the dynamic relationship among operation times, insulation strength degradation, and electric field distortion. Then, multi-round switching-on and switching-off tests are carried out under the condition of fixed single-arc ablation amount, and the laws of voltage–current, gas decomposition products, and pre-breakdown time are obtained. The test data are processed by the least squares method, adaptive switching algorithm, and machine learning method. The results show that the coincidence degree of the pre-breakdown time obtained by the adaptive switching algorithm and the test value reaches 90%. Compared with the least squares fitting, this algorithm achieves a reasonable balance between goodness of fit and complexity, with prediction deviations tending to be randomly distributed, no obvious systematic offset, and low dispersion degree. It can also explain the physical mechanism of the decay of insulation degradation rate with the number of operations. Compared with the machine learning method, this algorithm has stronger generalization ability, effectively overcoming the defects of difficult interpretation of physical causes and the poor engineering adaptability of the black box model. Full article

Deformation is a direct manifestation of structural changes that occur during the operation of arch dams, and the development of reliable deformation early warning indicators allows for their timely study. Considering that an arch dam is a systematic overall structure, it is necessary to systematically analyze the formulation of deformation early warning indicators and general early warning methods for this dam type. To this end, this study innovatively proposes a systematic early warning method for arch dams based on deep learning and a multi-measurement point analysis strategy. Firstly, the causal model (HST) is utilized to extract the environmental factors as convolutional neural network (CNN) array samples, and the absolute deformation residual sequences of multiple points are obtained by HST-MultiCNN. Secondly, combining this with principal component analysis, a systematic deformation residual index with multiple points is established. Then, the kernel function is used to simulate the distribution of the abovementioned indicators, and is combined with the idea of small probability to formulate the overall warning indicator. Finally, the Re-CNN strategy is used to train the mapping relationship between the multi-objective residuals and the system indicators, and the mapping relationship outlined above is then used to obtain the system indicators corresponding to real-time prediction values, which in turn determine the overall deformation state of arch dams. Analysis shows that the RMSE of the deformation output of the proposed monitoring method uses a value between 0.2284 and 0.2942, with satisfactory accuracy, and the overall deformation warning accuracy reaches 100%, which is significantly better than the comparison method, and effectively solves the primary defect of the traditional single-point analysis—failure to reflect the overall deformation condition. Full article