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Search Results (7,275)

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19 pages, 2359 KiB  
Article
Research on Concrete Crack Damage Assessment Method Based on Pseudo-Label Semi-Supervised Learning
by Ming Xie, Zhangdong Wang and Li’e Yin
Buildings 2025, 15(15), 2726; https://doi.org/10.3390/buildings15152726 (registering DOI) - 1 Aug 2025
Abstract
To address the inefficiency of traditional concrete crack detection methods and the heavy reliance of supervised learning on extensive labeled data, in this study, an intelligent assessment method of concrete damage based on pseudo-label semi-supervised learning and fractal geometry theory is proposed to [...] Read more.
To address the inefficiency of traditional concrete crack detection methods and the heavy reliance of supervised learning on extensive labeled data, in this study, an intelligent assessment method of concrete damage based on pseudo-label semi-supervised learning and fractal geometry theory is proposed to solve two core tasks: one is binary classification of pixel-level cracks, and the other is multi-category assessment of damage state based on crack morphology. Using three-channel RGB images as input, a dual-path collaborative training framework based on U-Net encoder–decoder architecture is constructed, and a binary segmentation mask of the same size is output to achieve the accurate segmentation of cracks at the pixel level. By constructing a dual-path collaborative training framework and employing a dynamic pseudo-label refinement mechanism, the model achieves an F1-score of 0.883 using only 50% labeled data—a mere 1.3% decrease compared to the fully supervised benchmark DeepCrack (F1 = 0.896)—while reducing manual annotation costs by over 60%. Furthermore, a quantitative correlation model between crack fractal characteristics and structural damage severity is established by combining a U-Net segmentation network with the differential box-counting algorithm. The experimental results demonstrate that under a cyclic loading of 147.6–221.4 kN, the fractal dimension monotonically increases from 1.073 (moderate damage) to 1.189 (failure), with 100% accuracy in damage state identification, closely aligning with the degradation trend of macroscopic mechanical properties. In complex crack scenarios, the model attains a recall rate (Re = 0.882), surpassing U-Net by 13.9%, with significantly enhanced edge reconstruction precision. Compared with the mainstream models, this method effectively alleviates the problem of data annotation dependence through a semi-supervised strategy while maintaining high accuracy. It provides an efficient structural health monitoring solution for engineering practice, which is of great value to promote the application of intelligent detection technology in infrastructure operation and maintenance. Full article
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24 pages, 14731 KiB  
Article
Hybrid Laser Cleaning of Carbon Deposits on N52B30 Engine Piston Crowns: Multi-Objective Optimization via Response Surface Methodology
by Yishun Su, Liang Wang, Zhehe Yao, Qunli Zhang, Zhijun Chen, Jiawei Duan, Tingqing Ye and Jianhua Yao
Materials 2025, 18(15), 3626; https://doi.org/10.3390/ma18153626 (registering DOI) - 1 Aug 2025
Abstract
Carbon deposits on the crown of engine pistons can markedly reduce combustion efficiency and shorten service life. Conventional cleaning techniques often fail to simultaneously ensure a high carbon removal efficiency and maintain optimal surface integrity. To enable efficient and precise carbon removal, this [...] Read more.
Carbon deposits on the crown of engine pistons can markedly reduce combustion efficiency and shorten service life. Conventional cleaning techniques often fail to simultaneously ensure a high carbon removal efficiency and maintain optimal surface integrity. To enable efficient and precise carbon removal, this study proposes the application of hybrid laser cleaning—combining continuous-wave (CW) and pulsed lasers—to piston carbon deposit removal, and employs response surface methodology (RSM) for multi-objective process optimization. Using the N52B30 engine piston as the experimental substrate, this study systematically investigates the combined effects of key process parameters—including CW laser power, pulsed laser power, cleaning speed, and pulse repetition frequency—on surface roughness (Sa) and carbon residue rate (RC). Plackett–Burman design was employed to identify significant factors, the method of the steepest ascent was utilized to approximate the optimal region, and a quadratic regression model was constructed using Box–Behnken response surface methodology. The results reveal that the Y-direction cleaning speed and pulsed laser power exert the most pronounced influence on surface roughness (F-values of 112.58 and 34.85, respectively), whereas CW laser power has the strongest effect on the carbon residue rate (F-value of 57.74). The optimized process parameters are as follows: CW laser power set at 625.8 W, pulsed laser power at 250.08 W, Y-direction cleaning speed of 15.00 mm/s, and pulse repetition frequency of 31.54 kHz. Under these conditions, the surface roughness (Sa) is reduced to 0.947 μm, and the carbon residue rate (RC) is lowered to 3.67%, thereby satisfying the service performance requirements for engine pistons. This study offers technical insights into the precise control of the hybrid laser cleaning process and its practical application in engine maintenance and the remanufacturing of end-of-life components. Full article
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16 pages, 4891 KiB  
Article
Effects of Performance Variations in Key Components of CRTS I Slab Ballastless Track on Structural Response Following Slab-Replacement Operations
by Wentao Wu, Hongyao Lu, Yuelei He and Haitao Xia
Materials 2025, 18(15), 3621; https://doi.org/10.3390/ma18153621 (registering DOI) - 1 Aug 2025
Abstract
Slab-replacement operations are crucial for restoring deteriorated CRTS I slab ballastless tracks to operational standards. This study investigates the structural implications of the operation by evaluating the strength characteristics and material properties of track components both prior to and following replacement. Apparent strength [...] Read more.
Slab-replacement operations are crucial for restoring deteriorated CRTS I slab ballastless tracks to operational standards. This study investigates the structural implications of the operation by evaluating the strength characteristics and material properties of track components both prior to and following replacement. Apparent strength was measured using rebound hammer tests on three categories of slabs: retained, deteriorated, and newly installed track slabs. In addition, samples of old and new filling resins were collected and tested to determine their elastic moduli. These empirical data were subsequently used to develop a refined finite-element model that captures both pre- and post-replacement conditions. Under varying temperature loads, disparities in component performance were found to significantly affect stress distribution. Specifically, before replacement, deteriorated track slabs exhibited 10.74% lower strength compared to adjacent retained slabs, whereas, after replacement, new slabs showed a 25.26% increase in strength over retained ones. The elastic modulus of old filling resin was measured at 5.19 kN/mm, 35.13% below the minimum design requirement, while the new resin reached 10.48 kN/mm, exceeding the minimum by 31.00%. Although the slab-replacement operation enhances safety by addressing structural deficiencies, it may also create new weak points in adjacent areas, where insufficient stiffness results in stress concentrations and potential damage. This study offers critical insights for optimizing maintenance strategies and improving the long-term performance of ballastless track systems. Full article
(This article belongs to the Section Construction and Building Materials)
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18 pages, 1711 KiB  
Article
Genome-Wide Association Analysis of Fresh Maize
by Suying Guo, Rengui Zhao and Jinhao Lan
Int. J. Mol. Sci. 2025, 26(15), 7431; https://doi.org/10.3390/ijms26157431 (registering DOI) - 1 Aug 2025
Abstract
This study measured eight key phenotypic traits across 259 fresh maize inbred lines, including plant height and spike length. A total of 82 single nucleotide polymorphisms (SNPs) significantly associated with these phenotypes were identified by applying a mixed linear model to calculate the [...] Read more.
This study measured eight key phenotypic traits across 259 fresh maize inbred lines, including plant height and spike length. A total of 82 single nucleotide polymorphisms (SNPs) significantly associated with these phenotypes were identified by applying a mixed linear model to calculate the best linear unbiased prediction (BLUP) values and integrating genome-wide genotypic data through genome-wide association analysis (GWAS). A further analysis of significant SNPs contributed to the identification of 63 candidate genes with functional annotations. Notably, 11 major candidate genes were identified from multi-trait association loci, all of which exhibited highly significant P-values (<0.0001) and explained between 7.21% and 12.78% of phenotypic variation. These 11 genes, located on chromosomes 1, 3, 4, 5, 6, and 9, were functionally involved in signaling, metabolic regulation, structural maintenance, and stress response, and are likely to play crucial roles in the growth and physiological processes of fresh maize inbred lines. The functional genes identified in this study have significant implications for the development of molecular markers, the optimization of breeding strategies, and the enhancement of quality in fresh maize. Full article
(This article belongs to the Section Molecular Genetics and Genomics)
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18 pages, 1610 KiB  
Article
Patterns and Causes of Aviation Accidents in Slovakia: A 17-Year Analysis
by Matúš Materna, Lucia Duricova and Andrea Maternová
Aerospace 2025, 12(8), 694; https://doi.org/10.3390/aerospace12080694 (registering DOI) - 1 Aug 2025
Abstract
Civil aviation safety remains a critical concern globally, with continuous efforts aimed at reducing accidents and fatalities. This paper focuses on the comprehensive evaluation of civil aviation safety in the Slovak Republic over the past several years, with the main objective of identifying [...] Read more.
Civil aviation safety remains a critical concern globally, with continuous efforts aimed at reducing accidents and fatalities. This paper focuses on the comprehensive evaluation of civil aviation safety in the Slovak Republic over the past several years, with the main objective of identifying prevailing trends and key risk factors. A comprehensive analysis of 155 accidents and incidents was conducted based on selected operational parameters. Logistic regression was applied to identify potential causal factors influencing various levels of injury severity in aviation accidents. Moreover, the prediction model can also be used to predict the probability of specific injury severity for accidents with given parameter values. The results indicate a clear declining trend in the annual number of aviation safety events; however, the fatality rate has stagnated or slightly increased in recent years. Human error, particularly mistakes and intentional violations of procedures, was identified as the dominant causal factor across all sectors of civil aviation, including flight operations, airport management, maintenance, and air navigation services. Despite technological advancements and regulatory improvements, human-related failures persist as a major safety challenge. The findings highlight the critical need for targeted strategies to mitigate human error and enhance overall aviation safety in the Slovak Republic. Full article
(This article belongs to the Special Issue New Trends in Aviation Development 2024–2025)
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15 pages, 1635 KiB  
Article
Modeling the Abrasive Index from Mineralogical and Calorific Properties Using Tree-Based Machine Learning: A Case Study on the KwaZulu-Natal Coalfield
by Mohammad Afrazi, Chia Yu Huat, Moshood Onifade, Manoj Khandelwal, Deji Olatunji Shonuga, Hadi Fattahi and Danial Jahed Armaghani
Mining 2025, 5(3), 48; https://doi.org/10.3390/mining5030048 (registering DOI) - 1 Aug 2025
Abstract
Accurate prediction of the coal abrasive index (AI) is critical for optimizing coal processing efficiency and minimizing equipment wear in industrial applications. This study explores tree-based machine learning models; Random Forest (RF), Gradient Boosting Trees (GBT), and Extreme Gradient Boosting (XGBoost) to predict [...] Read more.
Accurate prediction of the coal abrasive index (AI) is critical for optimizing coal processing efficiency and minimizing equipment wear in industrial applications. This study explores tree-based machine learning models; Random Forest (RF), Gradient Boosting Trees (GBT), and Extreme Gradient Boosting (XGBoost) to predict AI using selected coal properties. A database of 112 coal samples from the KwaZulu-Natal Coalfield in South Africa was used. Initial predictions using all eight input properties revealed suboptimal testing performance (R2: 0.63–0.72), attributed to outliers and noisy data. Feature importance analysis identified calorific value, quartz, ash, and Pyrite as dominant predictors, aligning with their physicochemical roles in abrasiveness. After data cleaning and feature selection, XGBoost achieved superior accuracy (R2 = 0.92), outperforming RF (R2 = 0.85) and GBT (R2 = 0.81). The results highlight XGBoost’s robustness in modeling non-linear relationships between coal properties and AI. This approach offers a cost-effective alternative to traditional laboratory methods, enabling industries to optimize coal selection, reduce maintenance costs, and enhance operational sustainability through data-driven decision-making. Additionally, quartz and Ash content were identified as the most influential parameters on AI using the Cosine Amplitude technique, while calorific value had the least impact among the selected features. Full article
(This article belongs to the Special Issue Mine Automation and New Technologies)
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26 pages, 1337 KiB  
Article
Design of Logistics Platform Business Models in the View of Value Co-Creation
by Ke Huang, Fang Wang and Jie Bai
Systems 2025, 13(8), 640; https://doi.org/10.3390/systems13080640 (registering DOI) - 1 Aug 2025
Abstract
The effective design of logistics platform business models is an important means for platform-type logistics enterprises to gain a competitive advantage. This study employs RRS Logistics as a case study to clarify the dynamic environmental mechanisms of logistics platform business models from the [...] Read more.
The effective design of logistics platform business models is an important means for platform-type logistics enterprises to gain a competitive advantage. This study employs RRS Logistics as a case study to clarify the dynamic environmental mechanisms of logistics platform business models from the perspective of value co-creation and build a novel structural framework for logistics platform business models with community at their core. The research findings are as follows: First, guided by the idea of “value positioning–value co–creation–value support–value maintenance–value capture”, the conceptual framework of business models is redefined. The key steps in designing logistics platform business models, which can provide guidance and assistance for different logistics platforms, are proposed. Second, the design process for logistics platform business models should be dynamically adjusted in real time according to changes and environmental uncertainty. Third, in the process of transitioning to an ecological platform, logistics platforms’ ecosystem service clusters and ecosystem envelope are key factors in achieving a win–win scenario for all the stakeholders in the community. The case studies show that in logistics platform business model design, methods and key steps based on value co-creation could enhance the core competitiveness of logistics platforms. Full article
(This article belongs to the Section Supply Chain Management)
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26 pages, 8736 KiB  
Article
Uncertainty-Aware Fault Diagnosis of Rotating Compressors Using Dual-Graph Attention Networks
by Seungjoo Lee, YoungSeok Kim, Hyun-Jun Choi and Bongjun Ji
Machines 2025, 13(8), 673; https://doi.org/10.3390/machines13080673 (registering DOI) - 1 Aug 2025
Abstract
Rotating compressors are foundational in various industrial processes, particularly in the oil-and-gas sector, where reliable fault detection is crucial for maintaining operational continuity. While Graph Attention Network (GAT) frameworks are widely available, this study advances the state of the art by introducing a [...] Read more.
Rotating compressors are foundational in various industrial processes, particularly in the oil-and-gas sector, where reliable fault detection is crucial for maintaining operational continuity. While Graph Attention Network (GAT) frameworks are widely available, this study advances the state of the art by introducing a Bayesian GAT method specifically tailored for vibration-based compressor fault diagnosis. The approach integrates domain-specific digital-twin simulations built with Rotordynamic software (1.3.0), and constructs dual adjacency matrices to encode both physically informed and data-driven sensor relationships. Additionally, a hybrid forecasting-and-reconstruction objective enables the model to capture short-term deviations as well as long-term waveform fidelity. Monte Carlo dropout further decomposes prediction uncertainty into aleatoric and epistemic components, providing a more robust and interpretable model. Comparative evaluations against conventional Long Short-Term Memory (LSTM)-based autoencoder and forecasting methods demonstrate that the proposed framework achieves superior fault-detection performance across multiple fault types, including misalignment, bearing failure, and unbalance. Moreover, uncertainty analyses confirm that fault severity correlates with increasing levels of both aleatoric and epistemic uncertainty, reflecting heightened noise and reduced model confidence under more severe conditions. By enhancing GAT fundamentals with a domain-tailored dual-graph strategy, specialized Bayesian inference, and digital-twin data generation, this research delivers a comprehensive and interpretable solution for compressor fault diagnosis, paving the way for more reliable and risk-aware predictive maintenance in complex rotating machinery. Full article
(This article belongs to the Section Machines Testing and Maintenance)
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36 pages, 5053 KiB  
Systematic Review
Prescriptive Maintenance: A Systematic Literature Review and Exploratory Meta-Synthesis
by Marko Orošnjak, Felix Saretzky and Slawomir Kedziora
Appl. Sci. 2025, 15(15), 8507; https://doi.org/10.3390/app15158507 (registering DOI) - 31 Jul 2025
Abstract
Prescriptive Maintenance (PsM) transforms industrial asset management by enabling autonomous decisions through simultaneous failure anticipation and optimal maintenance recommendations. Yet, despite increasing research interest, the conceptual clarity, technological maturity, and practical deployment of PsM remains fragmented. Here, we conduct a comprehensive and application-oriented [...] Read more.
Prescriptive Maintenance (PsM) transforms industrial asset management by enabling autonomous decisions through simultaneous failure anticipation and optimal maintenance recommendations. Yet, despite increasing research interest, the conceptual clarity, technological maturity, and practical deployment of PsM remains fragmented. Here, we conduct a comprehensive and application-oriented Systematic Literature Review of studies published between 2013–2024. We identify key enablers—artificial intelligence and machine learning, horizontal and vertical integration, and deep reinforcement learning—that map the functional space of PsM across industrial sectors. The results from our multivariate meta-synthesis uncover three main thematic research clusters, ranging from decision-automation of technical (multi)component-level systems to strategic and organisational-support strategies. Notably, while predictive models are widely adopted, the translation of these capabilities to PsM remains limited. Primary reasons include semantic interoperability, real-time optimisation, and deployment scalability. As a response, a structured research agenda is proposed to emphasise hybrid architectures, context-aware prescription mechanisms, and alignment with Industry 5.0 principles of human-centricity, resilience, and sustainability. The review establishes a critical foundation for future advances in intelligent, explainable, and action-oriented maintenance systems. Full article
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23 pages, 849 KiB  
Article
Assessment of the Impact of Solar Power Integration and AI Technologies on Sustainable Local Development: A Case Study from Serbia
by Aco Benović, Miroslav Miškić, Vladan Pantović, Slađana Vujičić, Dejan Vidojević, Mladen Opačić and Filip Jovanović
Sustainability 2025, 17(15), 6977; https://doi.org/10.3390/su17156977 (registering DOI) - 31 Jul 2025
Abstract
As the global energy transition accelerates, the integration of solar power and artificial intelligence (AI) technologies offers new pathways for sustainable local development. This study examines four Serbian municipalities—Šabac, Sombor, Pirot, and Čačak—to assess how AI-enabled solar power systems can enhance energy resilience, [...] Read more.
As the global energy transition accelerates, the integration of solar power and artificial intelligence (AI) technologies offers new pathways for sustainable local development. This study examines four Serbian municipalities—Šabac, Sombor, Pirot, and Čačak—to assess how AI-enabled solar power systems can enhance energy resilience, reduce emissions, and support community-level sustainability goals. Using a mixed-method approach combining spatial analysis, predictive modeling, and stakeholder interviews, this research study evaluates the performance and institutional readiness of local governments in terms of implementing intelligent solar infrastructure. Key AI applications included solar potential mapping, demand-side management, and predictive maintenance of photovoltaic (PV) systems. Quantitative results show an improvement >60% in forecasting accuracy, a 64% reduction in system downtime, and a 9.7% increase in energy cost savings. These technical gains were accompanied by positive trends in SDG-aligned indicators, such as improved electricity access and local job creation in the green economy. Despite challenges related to data infrastructure, regulatory gaps, and limited AI literacy, this study finds that institutional coordination and leadership commitment are decisive for successful implementation. The proposed AI–Solar Integration for Local Sustainability (AISILS) framework offers a replicable model for emerging economies. Policy recommendations include investing in foundational digital infrastructure, promoting low-code AI platforms, and aligning AI–solar projects with SDG targets to attract EU and national funding. This study contributes new empirical evidence on the digital–renewable energy nexus in Southeast Europe and underscores the strategic role of AI in accelerating inclusive, data-driven energy transitions at the municipal level. Full article
40 pages, 18911 KiB  
Article
Twin-AI: Intelligent Barrier Eddy Current Separator with Digital Twin and AI Integration
by Shohreh Kia, Johannes B. Mayer, Erik Westphal and Benjamin Leiding
Sensors 2025, 25(15), 4731; https://doi.org/10.3390/s25154731 (registering DOI) - 31 Jul 2025
Abstract
The current paper presents a comprehensive intelligent system designed to optimize the performance of a barrier eddy current separator (BECS), comprising a conveyor belt, a vibration feeder, and a magnetic drum. This system was trained and validated on real-world industrial data gathered directly [...] Read more.
The current paper presents a comprehensive intelligent system designed to optimize the performance of a barrier eddy current separator (BECS), comprising a conveyor belt, a vibration feeder, and a magnetic drum. This system was trained and validated on real-world industrial data gathered directly from the working separator under 81 different operational scenarios. The intelligent models were used to recommend optimal settings for drum speed, belt speed, vibration intensity, and drum angle, thereby maximizing separation quality and minimizing energy consumption. the smart separation module utilizes YOLOv11n-seg and achieves a mean average precision (mAP) of 0.838 across 7163 industrial instances from aluminum, copper, and plastic materials. For shape classification (sharp vs. smooth), the model reached 91.8% accuracy across 1105 annotated samples. Furthermore, the thermal monitoring unit can detect iron contamination by analyzing temperature anomalies. Scenarios with iron showed a maximum temperature increase of over 20 °C compared to clean materials, with a detection response time of under 2.5 s. The architecture integrates a Digital Twin using Azure Digital Twins to virtually mirror the system, enabling real-time tracking, behavior simulation, and remote updates. A full connection with the PLC has been implemented, allowing the AI-driven system to adjust physical parameters autonomously. This combination of AI, IoT, and digital twin technologies delivers a reliable and scalable solution for enhanced separation quality, improved operational safety, and predictive maintenance in industrial recycling environments. Full article
(This article belongs to the Special Issue Sensors and IoT Technologies for the Smart Industry)
19 pages, 3654 KiB  
Article
Longitudinal Displacement Reconstruction Method of Suspension Bridge End Considering Multi-Type Data Under Deep Learning Framework
by Xiaoting Yang, Chao Wu, Youjia Zhang, Wencai Shao, Linyuan Chang, Kaige Kong and Quan Cheng
Buildings 2025, 15(15), 2706; https://doi.org/10.3390/buildings15152706 (registering DOI) - 31 Jul 2025
Abstract
Suspension bridges, as a type of long-span bridge, usually have a larger longitudinal displacement at the end of the beam (LDBD). LDBD can be used to evaluate the safety of bridge components at the end of the beam. However, due to factors such [...] Read more.
Suspension bridges, as a type of long-span bridge, usually have a larger longitudinal displacement at the end of the beam (LDBD). LDBD can be used to evaluate the safety of bridge components at the end of the beam. However, due to factors such as sensor failure and system maintenance, LDBD in the bridge health monitoring system is often missing. Therefore, this study reconstructs the missing part of LDBD based on the long short-term memory network (LSTM) and various data. Specifically, first, the monitoring data that may be related to LDBD in a suspension bridge is analyzed, and the temperature and beam end rotation angle data (RDBD) at representative locations are selected. Then, the temperature data at different places of the bridge are used as the input of the LSTM model to compare and analyze the prediction effect of LDBD. Next, RDBD is used as the input of the LSTM model to observe the prediction effect of LDBD. Finally, temperature and RDBD are used as the input of the LSTM model to observe whether the prediction effect of the LSTM model is improved. The results show that compared with other parts of the bridge, the prediction effect of the temperature inside the box girder in the main span as the model input is better; when RDBD is used as the input of the LSTM model, it is better than the prediction effect of temperature as the model input; temperature and RDBD have higher prediction accuracy when used as the input of the LSTM model together than when used separately as the input of the LSTM model. Full article
(This article belongs to the Section Building Structures)
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28 pages, 5699 KiB  
Article
Multi-Modal Excavator Activity Recognition Using Two-Stream CNN-LSTM with RGB and Point Cloud Inputs
by Hyuk Soo Cho, Kamran Latif, Abubakar Sharafat and Jongwon Seo
Appl. Sci. 2025, 15(15), 8505; https://doi.org/10.3390/app15158505 (registering DOI) - 31 Jul 2025
Abstract
Recently, deep learning algorithms have been increasingly applied in construction for activity recognition, particularly for excavators, to automate processes and enhance safety and productivity through continuous monitoring of earthmoving activities. These deep learning algorithms analyze construction videos to classify excavator activities for earthmoving [...] Read more.
Recently, deep learning algorithms have been increasingly applied in construction for activity recognition, particularly for excavators, to automate processes and enhance safety and productivity through continuous monitoring of earthmoving activities. These deep learning algorithms analyze construction videos to classify excavator activities for earthmoving purposes. However, previous studies have solely focused on single-source external videos, which limits the activity recognition capabilities of the deep learning algorithm. This paper introduces a novel multi-modal deep learning-based methodology for recognizing excavator activities, utilizing multi-stream input data. It processes point clouds and RGB images using the two-stream long short-term memory convolutional neural network (CNN-LSTM) method to extract spatiotemporal features, enabling the recognition of excavator activities. A comprehensive dataset comprising 495,000 video frames of synchronized RGB and point cloud data was collected across multiple construction sites under varying conditions. The dataset encompasses five key excavator activities: Approach, Digging, Dumping, Idle, and Leveling. To assess the effectiveness of the proposed method, the performance of the two-stream CNN-LSTM architecture is compared with that of single-stream CNN-LSTM models on the same RGB and point cloud datasets, separately. The results demonstrate that the proposed multi-stream approach achieved an accuracy of 94.67%, outperforming existing state-of-the-art single-stream models, which achieved 90.67% accuracy for the RGB-based model and 92.00% for the point cloud-based model. These findings underscore the potential of the proposed activity recognition method, making it highly effective for automatic real-time monitoring of excavator activities, thereby laying the groundwork for future integration into digital twin systems for proactive maintenance and intelligent equipment management. Full article
(This article belongs to the Special Issue AI-Based Machinery Health Monitoring)
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20 pages, 4809 KiB  
Article
Design of a Bidirectional Veneer Defect Repair Method Based on Parametric Modeling and Multi-Objective Optimization
by Xingchen Ding, Jiuqing Liu, Xin Sun, Hao Chang, Jie Yan, Chengwen Sun and Chunmei Yang
Technologies 2025, 13(8), 324; https://doi.org/10.3390/technologies13080324 (registering DOI) - 31 Jul 2025
Abstract
Repairing veneer defects is the key to ensuring the quality of plywood. In order to improve the maintenance quality and material utilization efficiency during the maintenance process, this paper proposes a bidirectional maintenance method based on gear rack transmission and its related equipment. [...] Read more.
Repairing veneer defects is the key to ensuring the quality of plywood. In order to improve the maintenance quality and material utilization efficiency during the maintenance process, this paper proposes a bidirectional maintenance method based on gear rack transmission and its related equipment. Based on the working principle, a geometric relationship model was established, which combines the structural parameters of the mold, punch, and gear system. Simultaneously, it solves the problem of motion attitude analysis of conjugate tooth profiles under non-standard meshing conditions, aiming to establish a constraint relationship between stamping motion and structural design parameters. On this basis, a constrained optimization model was developed by integrating multi-objective optimization theory to maximize maintenance efficiency. The NSGA-III algorithm is used to solve the model and obtain the Pareto front solution set. Subsequently, three optimal parameter configurations were selected for simulation analysis and experimental platform construction. The simulation and experimental results indicate that the veneer repair time ranges from 0.6 to 1.8 seconds, depending on the stamping speed. A reduction of 28 mm in die height decreases the repair time by approximately 0.1 seconds, resulting in an efficiency improvement of about 14%. The experimental results confirm the effectiveness of the proposed method in repairing veneer defects. Vibration measurements further verify the system’s stable operation under parametric modeling and optimization design. The main vibration response occurs during the meshing and disengagement phases between the gear and rack. Full article
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22 pages, 2437 KiB  
Article
Anomaly Detection of Acoustic Signals in Ultra-High Voltage Converter Valves Based on the FAVAE-AS
by Shuyan Pan, Mingzhu Tang, Na Li, Jiawen Zuo and Xingpeng Zhou
Sensors 2025, 25(15), 4716; https://doi.org/10.3390/s25154716 (registering DOI) - 31 Jul 2025
Abstract
The converter valve is the core component of the ultra-high voltage direct current (UHVDC) transmission system, and its fault detection is very important to ensure the safe and stable operation of the transmission system. However, the voiceprint signals collected by converter stations under [...] Read more.
The converter valve is the core component of the ultra-high voltage direct current (UHVDC) transmission system, and its fault detection is very important to ensure the safe and stable operation of the transmission system. However, the voiceprint signals collected by converter stations under complex operating conditions are often affected by background noise, spikes, and nonlinear interference. Traditional methods make it difficult to achieve high-precision detection due to the lack of feature extraction ability and poor noise robustness. This paper proposes a fault-aware variational self-encoder model (FAVAE-AS) based on a weak correlation between attention and self-supervised learning. It extracts probability features via a conditional variational autoencoder, strengthens feature representation using multi-layer convolution and residual connections, and introduces a weak correlation attention mechanism to capture global time point relationships. A self-supervised learning module with six signal transformations improves generalization, while KL divergence-based correlation inconsistency quantization with dynamic thresholds enables accurate anomaly detection. Experiments show that FAVAE-AS achieves 0.925 accuracy in fault detection, which is 5% higher than previous methods, and has strong robustness. This research provides critical technical support for UHVDC system safety by addressing converter valve acoustic anomaly detection. It proposes an extensible framework for industrial intelligent maintenance. Full article
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