Search Results (20)

In this work, a nanoporous ultrananocrystalline diamond film (B-UNCDWS/TDNT/Ti) was obtained and compared with a commercial electrode in the degradation of methomyl, a recalcitrant pesticide. The morphological and structural differences between the materials were highlighted by SEM and XRD analysis: while the commercial electrode presented a regular and planar surface with microcrystalline grains, supported by XRD features, the B-UNCDWS/TDNT/Ti electrode presented a porous morphology with DRX features indicating a high film renucleation rate. Those differences affected the electrooxidation of methomyl; B-UNCDWS/TDNT/Ti was responsible for faster and more economic degradation of the pollutant, achieving a methomyl degradation of 78% (against 35% by the commercial electrode). The highly porous surface of UNCDWS/TDNT/Ti provides an electrochemical area threefold greater than the one found in the commercial electrode, justifying the better efficiency in the formation of persulfate, which can be singled out as the main mechanism in methomyl degradation. Full article

The drilling of State-of-the-Art printed circuit boards (PCBs) often leads to shortened tool lifetime and low drilling accuracy due to improved strength of the PCB composites with nanofillers and higher thickness-to-hole diameter ratio. Diamond coatings have been employed to improve the tool lifetime and drilling accuracy, but the coated microdrills are brittle and suffer from coating delamination. To date, it is still difficult to deposit diamonds on ultrathin microdrills with diameters lower than 0.2 mm. To avoid tool failure, the pretreatment was optimized to afford sufficient fracture strength and enough removal of cobalt. Further, the adhesion of the diamond coating was improved by employing an interlayer comprising SiC/microcrystalline diamond, which mitigates stress accumulation at the interface. By these means, microdrills with diameters of 0.8 and 0.125 mm were coated with adherent diamonds. In this context, the composite coating with the diamond/SiC interlayer and a nanodiamond top layer featured enhanced adhesion compared to single nano- or microdiamond coatings on the WC-Co microdrills. The composite diamond-coated WC-Co microdrills featured improved wear resistance, resistance to delamination of the diamond coating, and improved performance for drilling PCBs compared to micro- and nanodiamond-coated microdrills without interlayer. In addition, a higher hole quality was achieved when the diamond-coated microdrills were used. These results signify that the composite/nanodiamond coating features the highest bonding strength and best drilling performance. Full article

Carbonado is a specific variety of diamonds, typical representatives of which are distributed in the diamond placers of Central Africa, Brazil, and Venezuela. Carbonado consists of the microcrystalline aggregates of diamonds, with inclusions of mineral matter. These aggregates appear as fragments that are rounded to varying degrees. Carbonado has been known for a long time, but its primary sources have not been found and its genesis remains unclear. We have substantiated the hypothesis that the most probable precursor of carbonado is shungite. Shungite is a specific form of non-crystalline, non-graphitic, fullerene-like carbon. Shungite rocks, currently known in Karelia (Russia), are natural microdispersed composite materials containing shungite—carbonaceous matter and mineral components of different compositions. The content of carbonaceous matter in shungite rocks is from less than 10% to 98%. The carbon isotopic composition of shungite is light ẟ¹³C from −25‰ to −40‰. The age of shungite rock is more than 2 billion years old, but earlier shungite was probably much more widespread. Known shungite rocks are more than 2 billion years old, but earlier shungite was probably much more widespread. Shungite rocks could recrystallize into diamond rock upon subduction to high pressure and temperature. The diamond rocks could then be exhumed to the Earth’s surface, where they could undergo disruption and reworking with formation of those very fragments that are known as “carbonado”. Full article

In this work, a diamond/Ti/diamond multilayer structure has been fabricated by successively following thin-film CVD and PVD routes. It has been found that a combined pre-treatment of the silicon base substrate, via argon plasma etching for creating surface roughness and, thereafter, detonation nanodiamond (DND) seeding, helps in the nucleation and growth of well-adherent CVD diamond films with a well-defined Raman signal at 1332 cm⁻¹, showing the crystalline nature of the film. Ti sputtering on such a CVD-grown diamond surface leads to an imprinted bead-like microstructure of the titanium film, generated from the underlying diamond layer. The cross-sectional thickness of the titanium layer can be found to vary by as much as 0.5 µm across the length of the surface, which was caused by a subsequent hydrogen plasma etching process step of the composite film conducted after Ti sputtering. The hydrogen plasma etching of the Ti–diamond composite film was found to be essential for smoothening the uneven as-grown texture of the films, which was developed due to the unequal growth of the microcrystalline diamond columns. Such hydrogen plasma surface treatment helped further the nucleation and growth of a nanocrystalline diamond film as the top layer, which was deposited following a similar CVD route to that used in depositing the bottom diamond layer, albeit with different process parameters. For the latter, a hydrogen gas diluted with PH₃ precursor recipe produced smaller nanocrystalline diamond crystals for the top layer. The titanium layer in between the two diamond layers possesses a very-fine-grained microstructure. Transmission electron microscopy (TEM) results show evidence of intermixing between the titanium and diamond layers at their respective interfaces. The thin films in the composite multilayer follow the contour of the plasma-etched silicon substrate and are thus useful in producing continuous protective coatings on 3D objects—a requirement for many engineering applications. Full article

Diamond is a promising material for the biomedical field, mainly due to its set of characteristics such as biocompatibility, strength, and electrical conductivity. Diamond can be synthesised in the laboratory by different methods, is available in the form of plates or films deposited on foreign substrates, and its morphology varies from microcrystalline diamond to ultrananocrystalline diamond. In this review, we summarise some of the most relevant studies regarding the adhesion of cells onto diamond surfaces, the consequent cell growth, and, in some very interesting cases, the differentiation of cells into neurons and oligodendrocytes. We discuss how different morphologies can affect cell adhesion and how surface termination can influence the surface hydrophilicity and consequent attachment of adherent proteins. At the end of the review, we present a brief perspective on how the results from cell adhesion and biocompatibility can make way for the use of diamond as biointerface. Full article

In the present study, the tribological properties of diverse crystalline diamond coating with micro (MCD) and nanometer (NCD) sizes, fabricated by the microwave plasma chemical vapor deposition (MPCVD) method, are systematically investigated in dry and seawater environments, respectively. Owing to the SiO₂ lubricating film with extraordinary hydrophilicity performance by a tribochemical reaction, the average friction coefficient (COF) and wear rate of NCD coating under seawater decreased by 37.8% and 26.5%, respectively, comparing with in dry conditions. Furthermore, graphite would be generated with the increment of surface roughness. Graphite transformed from the diamond under high contact pressure. Thus, with the synergism between SiO₂ lubricating film with extraordinary hydrophilicity performance and graphite, the corresponding COF and wear rate of MCD would be further decreased by up to 64.1% and 39.5%. Meanwhile, various characterizations on morphology, spectra, and tribological performance of the deposited diamond coating were conducted to explore the in-depth mechanism of the enhanced tribological performance of our NCD and MCD coatings in the extreme under seawater working conditions. We envision this work would provide significant insights into the wear behavior of diamond coatings in seawater and broaden their applications in protective coatings for marine science. Full article

High-frequency and high-speed printed circuit boards (PCBs) are made of ceramic particles and anisotropic fibres, which are difficult to machine. In most cases, severe tool wear occurs when drilling high-frequency PCBs. To protect the substrate of the drills, diamond films are typically fabricated on the drills using hot filament chemical vapour deposition (HFCVD). This study investigates the coating characteristics of drills with respect to different HFCVD processing parameters and the coating characteristics following wear from machining high-frequency PCBs. The results show that the methane concentration, processing time and temperature all have a significant effect on the grain size and coating thickness of the diamond film. The grain size of the film obviously decreases as does the methane concentration, while the coating thickness increases. By drilling high-frequency PCBs with drills with nanocrystalline and microcrystalline grain sizes, it is discovered that drills with nanocrystalline films have a longer tool life than drills with microcrystalline films. The maximum length of the flank wear of the nanocrystalline diamond-coated drill is nearly 90% less than microcrystalline diamond-coated tools. Moreover, drills with thinner films wear at a faster rate than drills with thicker films. The findings highlight the effects of HFCVD parameters for coated drills that process high-frequency PCBs, thereby contributing to the production of high quality PCBs for industry and academia. Full article

The high-purity G5 graphite material is widely used for glass moulding and provides high hardness and brittleness because it is sintered to fine particles unlike other graphite materials. Hence, tool cutting of a G5 workpiece is performed by local fracture instead of plastic deformation of the machined surface. Although a diamond-coated tool with outstanding hardness is used to machine very hard graphite, the tool shows variability regarding the service life and machining performance depending on the grain size, even in the same machining environment. We investigated the wear and change trend of machined surface roughness considering microcrystalline diamond (MCD) and nanocrystalline diamond (NCD)-coated tools, which are generally used to machine graphite materials, and analysed their relation with coating. For rough machining, the MCD-coated tool, for which the delamination of coating occurred later, showed less wear and improved machined surface roughness. For precision machining, the NCD tool showed less tool wear rate relative to the cutting length, leading to a small difference in the machined surface roughness between the two tools. We conclude that if rough and precision machining processes are performed using the same cutting tool, the MCD-coated tool is advantageous in terms of service life, while the difference in roughness of the final machined surface between the tools is negligible. Full article

Different techniques have been combined to identify the structure and the chemical composition of siliceous breccia from a drill core of nickel laterites in New Caledonia (Tiebaghi mine). XRD analyses show quartz as a major phase. Micro-Raman spectroscopy confirmed the presence of reddish microcrystalline quartz as a major phase with inclusion of microparticles of iron oxides and oxyhydroxide. Lithoclasts present in breccia are composed of lizardite, chrysotile, forsterite, hedenbergite and saponite. The veins cutting through the breccia are filled with Ni-bearing talc. Furthermore, for the first time, we discovered the presence of diamond microcrystals accompanied by moissanite polytypes (SiC), chromite (FeCr₂O₄) and uranophane crystals (Ca(UO₂)₂(SiO₃OH)₂.5(H₂O)) and lonsdaleite (2H-[C-C]) in the porosities of the breccia. The origin of SiC and diamond polytypes are attributed to ultrahigh-pressure crystallization in the lower mantle. The SiC and diamond polytypes are inherited from serpentinized peridotites having experienced interaction with a boninitic melt. Serpentinization, then weathering of the peridotites into saprolite, did not affect the resistant SiC polytypes, diamond and lonsdaleite. During karstification and brecciation, silica rich aqueous solutions partly digested the saprolite. Again, the SiC polymorph represent stable relicts from this dissolution process being deposited in breccia pores. Uranophane is a neoformed phase having crystallized from the silica rich aqueous solutions. Our study highlights the need of combining chemical and mineralogical analytical technologies to acquire the most comprehensive information on samples, as well as the value of Raman spectroscopy in characterizing structural properties of porous materials. Full article

Cobalt-cemented carbide micro-end mills were coated with diamond grown by chemical vapor deposition (CVD), with the purpose of micro-machining cemented carbides. The diamond coatings were designed with a multilayer architecture, alternating between sub-microcrystalline and nanocrystalline diamond layers. The structure of the coatings was studied by transmission electron microscopy. High adhesion to the chemically pre-treated WC-7Co tool substrates was observed by Rockwell C indentation, with the diamond coatings withstanding a critical load of 1250 N. The coated tools were tested for micro-end-milling of WC-15Co under air-cooling conditions, being able to cut more than 6500 m over a period of 120 min, after which a flank wear of 47.8 μm was attained. The machining performance and wear behavior of the micro-cutters was studied by scanning electron microscopy and energy-dispersive X-ray spectroscopy. Crystallographic analysis through cross-sectional selected area electron diffraction patterns, along with characterization in dark-field and HRTEM modes, provided a possible correlation between interfacial stress relaxation and wear properties of the coatings. Overall, this work demonstrates that high adhesion of diamond coatings can be achieved by proper combination of chemical attack and coating architecture. By preventing catastrophic delamination, multilayer CVD diamond coatings are central towards the enhancement of the wear properties and mechanical robustness of carbide tools used for micro-machining of ultra-hard materials. Full article

To improve the growth rate of chemical vapor deposition (CVD) diamond coating, increasing the chemical reaction rate is essential. A novel method of dispersing graphene oxide (GO) particles as adsorbent on the substrate prior to deposition was proposed, with which the diamond coating with large grain size and high thickness was deposited on the silicon nitride under the normal CVD environment. The as-deposited diamond coating was characterized by scanning electron microscopy (SEM), surface profilometer, atomic force microscope (AFM), Raman spectrum, and indentation. The surface morphologies showed that the GO particles were covered by a layer of diamond coating. The diamond coating without and with GO particles had growth rates of 1.10–1.38 and 1.50–2.94 μm h⁻¹, respectively. No differences in the Raman spectra of the microcrystalline diamond (MCD) coatings without and with GO particles were found. Indentation tests suggested that GO particles could enhance the adhesive strength and the crack resistance of diamond coating, which may result from the large thickness and the strong adsorbed capacity of destructive energy. Hence, dispersing particles on the substrate can be regarded as a potential and alternative technique by accelerating the CVD chemical reaction to obtain desired diamond coating. Full article

This paper describes research focused on investigating the effect of hydrogen (H) atom insertion into the grain boundaries of polycrystalline diamond (PCD) films. This is required in order to understand the key morphological, chemical, physical, and electronic properties of the films. The PCD films were grown using the hot filament chemical vapor deposition (HFCVD) process, with flowing Ar gas mixed with CH₄ and H₂ gases to control film growth into microcrystalline diamond (MCD, 0.5–3 µm grain sizes), nanocrystalline diamond (NCD, 10–500 nm grain sizes), and ultrananocrystalline diamond (UNCD, 2–5 nm grain sizes) films depending on the Ar/CH₄/H₂ flow ratios. This study focused on measuring the H atom concentration of the PCD films to determine the effect on the properties indicated above. A simple model is presented, including a hypothesis that the two dangling bonds per unit cell of C atoms serve as the site of hydrogen incorporation. This correlates well with the observed concentration of H atoms in the films. Dangling bonds which are not passivated by hydrogen are postulated to form surface structures which include C double bonds. The Raman peak from these surface structures are the same as observed for transpolyacetyline (TPA). The data reveal that the concentration of H atoms at the grain boundaries is around 1.5 × 10¹⁵ atoms/cm² regardless of grain size. Electrical current measurements, using a conductive atomic force microscopy (CAFM) technique, were performed using an MCD film, showing that the current is concentrated at the grain boundaries. Ultraviolet photo electron spectroscopy (UPS) confirmed that all the PCD films exhibited a metallic behavior. This is to be expected if the nature of grain boundaries is the same regardless of grain size. Full article

For laser-based plasma chemical vapour deposition (CVD) of diamond on hard metal at atmospheric pressure, without a vacuum chamber, the interaction between the deposition temperature and the methane concentration has to be understood to adjust the coating thickness, deposition duration, and medium diamond crystal size. The hypothesis of this study is that a wider range of methane concentrations could be used to deposit microcrystalline diamond coatings due to the increasing etching and deposition rates with rising deposition temperatures. The deposition of the CVD diamond coatings was carried out on K10 hard metal substrates. The process temperature and the methane concentration were varied from 650 to 1100 °C and from 0.15% to 5.0%, respectively. The coatings were analysed by scanning electron and 3D laser-scanning confocal microscopy, energy dispersive X-ray and micro-Raman spectroscopy, as well as cryofracture-based microscopy analysis. The results showed that microcrystalline diamond coatings could be deposited in a wider range of methane concentrations when increasing the process temperature. The coating thickness saturates depending on the process temperature even though the methane concentration constantly increases. The coating thickness increases with an increasing deposition temperature until the cobalt diffusion hinders the deposition at the process temperature of 1100 °C. Full article

The drilling of carbon fiber reinforced plastics (CFRP) is a significant topic for the aircraft industry. However, CFRP are materials which are difficult to cut due to their unique properties. This paper studies tools with excellent cutting performance in machining CFRP. The microcrystalline diamond (MCD), nanocrystalline diamond (NCD), and dual-layer composite MCD/NCD coatings are deposited on Co-cemented tungsten carbide (WC-Co) drills. The morphology of MCD shows pyramidal grains and the NCD and MCD/NCD coatings present cauliflower-like morphology. The cutting performances of coated tools are checked in CFRP drilling tests by the drilling force and tool wear. According to the results, the dual-layer composite MCD/NCD coated tools present the best cutting performance with the lowest drilling force. Meanwhile, the MCD/NCD coated tools display high resistance to wear and adhesive strength. Full article

The purpose of this study is to understand the basic mechanisms responsible for the synthesis of nanostructured diamond films in a microwave plasma chemical vapor deposition (MPCVD) process and to identify plasma chemistry suitable for controlling the morphology and electrical properties of deposited films. The nanostructured diamond films were synthesized by MPCVD on Ti-6Al-4V alloy substrates using H₂/CH₄/N₂ precursor gases and the plasma chemistry was monitored by the optical emission spectroscopy (OES). The synthesized thin-films were characterized by x-ray diffraction and scanning electron microscopy. The addition of B₂H₆ to the feedgas during MPCVD of diamond thin-films changes the crystal grain size from nanometer to micron scale. Nanostructured diamond films grown with H₂/CH₄/N₂ gases demonstrate a broad (111) Bragg x-ray diffraction peak (Full-Width at Half-Maximum (FWHM) = 0.93° 2θ), indicating a small grain size, whereas scans show a definite sharpening of the diamond (111) peak (FWHM = 0.30° 2θ) with the addition of boron. OES showed a decrease in CN (carbon–nitrogen) radical in the plasma with B₂H₆ addition to the gas mixture. Our study indicates that CN radical plays a critical role in the synthesis of nanostructured diamond films and suppression of CN radical by boron-addition in the plasma causes a morphological transition to microcrystalline diamond. Full article