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Keywords = micro air vehicles

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22 pages, 8767 KiB  
Article
Towards Efficiency and Endurance: Energy–Aerodynamic Co-Optimization for Solar-Powered Micro Air Vehicles
by Weicheng Di, Xin Dong, Zixing Wei, Haoji Liu, Zhan Tu, Daochun Li and Jinwu Xiang
Drones 2025, 9(7), 493; https://doi.org/10.3390/drones9070493 - 11 Jul 2025
Viewed by 348
Abstract
Despite decades of development, micro air vehicles (MAVs) still face challenges related to endurance. While solar power has been successfully implemented in larger aircraft as a clean and renewable source of energy, its adaptation to MAVs presents unique challenges due to payload constraints [...] Read more.
Despite decades of development, micro air vehicles (MAVs) still face challenges related to endurance. While solar power has been successfully implemented in larger aircraft as a clean and renewable source of energy, its adaptation to MAVs presents unique challenges due to payload constraints and complex surface geometries. To address this, this work proposes an automated algorithm for optimal solar panel arrangement on complex upper surfaces of the MAV. In addition to that, the aerodynamic performance is evaluated through computational fluid dynamics (CFD) simulations based on the Reynolds-Averaged Navier–Stokes (RANS) method. A multi-objective optimization approach simultaneously considers photovoltaic energy generation and aerodynamic efficiency. Wind tunnel validation and stability analysis of flight dynamics confirm the advantages of our optimized design. To our knowledge, this represents the first systematic framework for the energy–aerodynamic co-optimization of solar-powered MAVs (SMAVs). Flight tests of a 500mm-span tailless prototype demonstrate the practical feasibility of our approach with maximum solar cell deployment. Full article
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29 pages, 4413 KiB  
Article
Advancing Road Infrastructure Safety with the Remotely Piloted Safety Cone
by Francisco Javier García-Corbeira, David Alvarez-Moyano, Pedro Arias Sánchez and Joaquin Martinez-Sanchez
Infrastructures 2025, 10(7), 160; https://doi.org/10.3390/infrastructures10070160 - 27 Jun 2025
Viewed by 460
Abstract
This article presents the design, implementation, and validation of a Remotely Piloted Safety Cone (RPSC), an autonomous robotic system developed to enhance safety and operational efficiency in road maintenance. The RPSC addresses challenges associated with road works, including workers’ exposure to traffic hazards [...] Read more.
This article presents the design, implementation, and validation of a Remotely Piloted Safety Cone (RPSC), an autonomous robotic system developed to enhance safety and operational efficiency in road maintenance. The RPSC addresses challenges associated with road works, including workers’ exposure to traffic hazards and inefficiencies of traditional traffic cones, such as manual placement and retrieval, limited visibility in low-light conditions, and inability to adapt to dynamic changes in work zones. In contrast, the RPSC offers autonomous mobility, advanced visual signalling, and real-time communication capabilities, significantly improving safety and operational flexibility during maintenance tasks. The RPSC integrates sensor fusion, combining Global Navigation Satellite System (GNSS) with Real-Time Kinematic (RTK) for precise positioning, Inertial Measurement Unit (IMU) and encoders for accurate odometry, and obstacle detection sensors within an optimised navigation framework using Robot Operating System (ROS2) and Micro Air Vehicle Link (MAVLink) protocols. Complying with European regulations, the RPSC ensures structural integrity, visibility, stability, and regulatory compliance. Safety features include emergency stop capabilities, visual alarms, autonomous safety routines, and edge computing for rapid responsiveness. Field tests validated positioning accuracy below 30 cm, route deviations under 15 cm, and obstacle detection up to 4 m, significantly improved by Kalman filtering, aligning with digitalisation, sustainability, and occupational risk prevention objectives. Full article
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19 pages, 26314 KiB  
Article
Effects of Wing Kinematics on Aerodynamics Performance for a Pigeon-Inspired Flapping Wing
by Tao Wu, Kai Wang, Qiang Jia and Jie Ding
Biomimetics 2025, 10(5), 328; https://doi.org/10.3390/biomimetics10050328 - 17 May 2025
Viewed by 628
Abstract
The wing kinematics of birds plays a significant role in their excellent unsteady aerodynamic performance. However, most studies investigate the influence of different kinematic parameters of flapping wings on their aerodynamic performance based on simple harmonic motions, which neglect the aerodynamic effects of [...] Read more.
The wing kinematics of birds plays a significant role in their excellent unsteady aerodynamic performance. However, most studies investigate the influence of different kinematic parameters of flapping wings on their aerodynamic performance based on simple harmonic motions, which neglect the aerodynamic effects of the real flapping motion. The purpose of this article was to study the effects of wing kinematics on aerodynamic performance for a pigeon-inspired flapping wing. In this article, the dynamic geometric shape of a flapping wing was reconstructed based on data of the pigeon wing profile. The 3D wingbeat kinematics of a flying pigeon was extracted from the motion trajectories of the wingtip and the wrist during cruise flight. Then, we used a hybrid RANS/LES method to study the effects of wing kinematics on the aerodynamic performance and flow patterns of the pigeon-inspired flapping wing. First, we investigated the effects of dynamic spanwise twisting on the lift and thrust performance of the flapping wing. Numerical results show that the twisting motion weakens the leading-edge vortex (LEV) on the upper surface of the wing during the downstroke by reducing the effective angle of attack, thereby significantly reducing the time-averaged lift and power consumption. Then, we further studied the effects of the 3D sweeping motion on the aerodynamic performance of the flapping wing. Backward sweeping reduces the wing area and weakens the LEV on the lower surface of the wing, which increases the lift and reduces the aerodynamic power consumption significantly during the upstroke, leading to a high lift efficiency. These conclusions are significant for improving the aerodynamic performance of bionic flapping-wing micro air vehicles. Full article
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25 pages, 9712 KiB  
Article
Development of a Dragonfly-Inspired High Aerodynamic Force Flapping-Wing Mechanism Using Asymmetric Wing Flapping Motion
by Jinze Liang, Mengzong Zheng, Tianyu Pan, Guanting Su, Yuanjun Deng, Mengda Cao and Qiushi Li
Biomimetics 2025, 10(5), 309; https://doi.org/10.3390/biomimetics10050309 - 11 May 2025
Viewed by 2693
Abstract
Bionic micro air vehicles are currently being popularized for military as well as civilian use and dragonflies display a wealth of skill in their remarkable flight capabilities. This study designs an asymmetric motion flapping-wing mechanism inspired by the dragonfly, using a single actuator [...] Read more.
Bionic micro air vehicles are currently being popularized for military as well as civilian use and dragonflies display a wealth of skill in their remarkable flight capabilities. This study designs an asymmetric motion flapping-wing mechanism inspired by the dragonfly, using a single actuator to achieve the coupling of stroke and pitch motion. This study simulates the motion of the dragonfly’s wings using the designed mechanism and experimentally validates the motion laws and aerodynamic characteristics of the mechanism. The analysis focuses on the asymmetry in the wing’s stroke and pitch motion and their aerodynamic implications. The flapping-wing mechanism accurately replicates the wing motion of a real dragonfly in flight, and the maximum lift-to-weight ratio can reach up to 230.2%, demonstrating significant aerodynamic benefits. This mechanism provides valuable guidance for the structural design and kinematic control of future flapping-wing vehicles. Full article
(This article belongs to the Special Issue Bioinspired Engineered Systems)
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21 pages, 4653 KiB  
Article
Trends in Swiss Passenger Vehicles Based on Machine Learning Segmentation
by Miriam Elser, Pirmin Sigron, Betsy Sandoval Guzman, Naghmeh Niroomand and Christian Bach
Sustainability 2025, 17(8), 3550; https://doi.org/10.3390/su17083550 - 15 Apr 2025
Viewed by 776
Abstract
Road transport represents a major contributor to air pollution, energy consumption, and carbon dioxide emissions in Switzerland. In response, stringent emission regulations, penalties for non-compliance, and incentives for electric vehicles have been introduced. This study investigates how these policies, along with shifting consumer [...] Read more.
Road transport represents a major contributor to air pollution, energy consumption, and carbon dioxide emissions in Switzerland. In response, stringent emission regulations, penalties for non-compliance, and incentives for electric vehicles have been introduced. This study investigates how these policies, along with shifting consumer preferences and vehicle design advancements, have influenced the composition of the Swiss new passenger car fleet. Using machine learning techniques, we segment passenger vehicles to analyze trends over time. Our findings reveal a decline in micro and small vehicles, alongside an increase in lower- and upper-middle-class vehicles, sport utility vehicles, and alternative powertrains across all segments. Additionally, steady increases in vehicle width, length, and weight are observed in all classes since 1995. While technological advancements led to reductions in energy consumption and carbon dioxide emissions until 2016, an increase has since been observed, driven by higher engine power, greater vehicle weight, and changes in certification schemes. Full article
(This article belongs to the Section Sustainable Transportation)
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20 pages, 24093 KiB  
Article
Optimized Design and Testing of Enhanced Heat Transfer Secondary Micro-Channels on the Surface of Fuel Cell Bipolar Plate Flow Channels
by Xiaofan Zhang, Jia Liu, Yan Liu and Guoguan Zhang
Energies 2025, 18(6), 1459; https://doi.org/10.3390/en18061459 - 17 Mar 2025
Viewed by 569
Abstract
Air-cooled proton exchange membrane fuel cells (PEMFCs) offer advantages such as light weight, compact size, and simple structure, and have been widely used in fields such as portable electronics, drones, and new energy electric vehicles. However, due to the influence of air convective [...] Read more.
Air-cooled proton exchange membrane fuel cells (PEMFCs) offer advantages such as light weight, compact size, and simple structure, and have been widely used in fields such as portable electronics, drones, and new energy electric vehicles. However, due to the influence of air convective cooling efficiency, air-cooled PEMFC can only operate at low power to avoid overheating. To improve the air-cooling efficiency and the maximum output power of PEMFCs, a new enhanced cooling structure has been proposed, which adds secondary micro-channels on the surface of the original bipolar plate flow channels. Thermal simulation analysis was conducted for flow channels with and without an array of micro-channels on the surface. Through orthogonal simulation experiments, the optimal geometric parameters for the secondary micro-channels were determined. The simulation results show that for flow channels with optimized secondary micro-channels, the maximum temperature at the center plane of the MEA is reduced by approximately 10 °C, the thermal resistance of heat transfer in the channel decreases by about 21.2%, and the experimental results on heat transfer in the channel indicate that the maximum heat flux density increases by approximately 22.5%. Finally, performance tests were conducted on air-cooled PEMFC stacks with and without enhanced cooling secondary micro-channels. The test results show that the fuel cell stack with enhanced cooling secondary micro-channels exhibits a temperature reduction of approximately 14 °C at a current density of 0.5 A/cm2, a maximum output power increase of about 27%, and improved voltage uniformity across individual cells, demonstrating the effectiveness of the enhanced cooling secondary micro-channel structure. Full article
(This article belongs to the Section D: Energy Storage and Application)
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25 pages, 14078 KiB  
Review
A Review of Simulations and Machine Learning Approaches for Flow Separation Analysis
by Xueru Hao, Xiaodong He, Zhan Zhang and Juan Li
Aerospace 2025, 12(3), 238; https://doi.org/10.3390/aerospace12030238 - 14 Mar 2025
Viewed by 1975
Abstract
Flow separation is a fundamental phenomenon in fluid mechanics governed by the Navier–Stokes equations, which are second-order partial differential equations (PDEs). This phenomenon significantly impacts aerodynamic performance in various applications across the aerospace sector, including micro air vehicles (MAVs), advanced air mobility, and [...] Read more.
Flow separation is a fundamental phenomenon in fluid mechanics governed by the Navier–Stokes equations, which are second-order partial differential equations (PDEs). This phenomenon significantly impacts aerodynamic performance in various applications across the aerospace sector, including micro air vehicles (MAVs), advanced air mobility, and the wind energy industry. Its complexity arises from its nonlinear, multidimensional nature, and is further influenced by operational and geometrical parameters beyond Reynolds number (Re), making accurate prediction a persistent challenge. Traditional models often struggle to capture the intricacies of separated flows, requiring advanced simulation and prediction techniques. This review provides a comprehensive overview of strategies for enhancing aerodynamic design by improving the understanding and prediction of flow separation. It highlights recent advancements in simulation and machine learning (ML) methods, which utilize flow field databases and data assimilation techniques. Future directions, including physics-informed neural networks (PINNs) and hybrid frameworks, are also discussed to improve flow separation prediction and control further. Full article
(This article belongs to the Special Issue Fluid Flow Mechanics (4th Edition))
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15 pages, 10569 KiB  
Article
Prediction and Measurement of Hovering Flapping Frequency Under Simulated Low-Air-Density and Low-Gravity Conditions
by Hyeonjun Lim, Giheon Ha and Hoon Cheol Park
Biomimetics 2025, 10(2), 83; https://doi.org/10.3390/biomimetics10020083 - 29 Jan 2025
Viewed by 1185
Abstract
The ability to predict lift is crucial for enabling flapping flights on planets with varying air densities and gravities. After determining the lift required for a flapping flight on Earth, it can be predicted under different conditions using a scaling equation as a [...] Read more.
The ability to predict lift is crucial for enabling flapping flights on planets with varying air densities and gravities. After determining the lift required for a flapping flight on Earth, it can be predicted under different conditions using a scaling equation as a function of air density and gravity, assuming the cycle-average lift coefficient remains constant. However, in flapping wings, passive deformation due to aerodynamic and inertial forces may alter the flapping-wing kinematics, complicating predictions. In this study, we investigated changes in the lift coefficient of flapping wings under various air density and gravity conditions simulated using a low-pressure chamber and tilting stand, respectively. The current study found that the cycle-averaged lift coefficients remained nearly constant, varying by less than 7% across the air density and gravity conditions. The difference between the measured and predicted hovering frequencies increased under a lower air density due to the higher vibration-induced friction. The power consumption analysis demonstrated higher energy demands in thinner atmospheres and predicted a required power of 5.14 W for a hovering flight on Mars, which is a 66% increase compared to that on Earth. Future experiments will test Martian air density and gravity conditions to enable flapping flights on Mars. Full article
(This article belongs to the Special Issue Bioinspired Flapping Wing Aerodynamics: Progress and Challenges)
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10 pages, 3430 KiB  
Proceeding Paper
Untethered Flight of a 5 cm Micro Vehicle Powered by an Onboard Capacitor
by Ruide Yun, Long Zhou, Ruiwen Wang, Junbo Bao and Jian Zhou
Eng. Proc. 2024, 80(1), 8; https://doi.org/10.3390/engproc2024080008 - 2 Jan 2025
Viewed by 2763
Abstract
Due to the small size of the micro aircraft, it has high permeability and concealability, holding promise in application in the military and civil fields, and it has become a domestic and international research frontier and hotspot in the past decade. However, caused [...] Read more.
Due to the small size of the micro aircraft, it has high permeability and concealability, holding promise in application in the military and civil fields, and it has become a domestic and international research frontier and hotspot in the past decade. However, caused by the heavy onboard power supply and the decline in the actuator’s operating power at micro sizes, untethered flight is still a development difficulty at present. In this paper, we introduce a new micro vehicle configuration which is driven by onboard capacitive energy and can realise off-line free flight under the drive of electrostatic actuators. In the overall design, this paper proposes structural capacitors as the energy supply unit and buoyancy unit of the vehicle, which can overcome part of the vehicle body’s weight by being filled with helium gas, while the capacitor can provide electrical energy for the propulsion unit. The micro vehicle has a wingspan of 5 cm, a total mass of 165 mg, a stable operating voltage between 1300 V and 2400 V, and a flight time of more than 60 s under the condition of an onboard capacitor power supply. The micro vehicle designed in this thesis has a small wingspan, light weight, and better concealment, and it has broad application prospects in the future in environmental reconnaissance, surveying, and other scenarios. Full article
(This article belongs to the Proceedings of 2nd International Conference on Green Aviation (ICGA 2024))
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16 pages, 3034 KiB  
Article
Kinematic and Aerodynamic Analysis of a Coccinella septempunctata Performing Banked Turns in Climbing Flight
by Lili Yang, Zhifei Fang and Huichao Deng
Biomimetics 2024, 9(12), 720; https://doi.org/10.3390/biomimetics9120720 - 22 Nov 2024
Viewed by 949
Abstract
Many Coccinella septempunctata flights, with their precise positioning capabilities, have provided rich inspiration for designing insect-styled micro air vehicles. However, researchers have not widely studied their flight ability. In particular, research on the maneuverability of Coccinella septempunctata using integrated kinematics and aerodynamics is [...] Read more.
Many Coccinella septempunctata flights, with their precise positioning capabilities, have provided rich inspiration for designing insect-styled micro air vehicles. However, researchers have not widely studied their flight ability. In particular, research on the maneuverability of Coccinella septempunctata using integrated kinematics and aerodynamics is scarce. Using three orthogonally positioned high-speed cameras, we captured the Coccinella septempunctata’s banking turns in the climbing flight in the laboratory. We used the measured wing kinematics in a Navier–Stokes solver to compute the aerodynamic forces acting on the insects in five cycles. Coccinella septempunctata can rapidly climb and turn during phototaxis or avoidance of predators. During banked turning in climbing flight, the translational part of the body, and the distance flown forward and upward, is much greater than the distance flown to the right. The rotational part of the body, through banking and manipulating the amplitude of the insect flapping angle, the stroke deviation angle, and the rotation angle, actively creates the asymmetrical lift and drag coefficients of the left and right wings to generate right turns. By implementing banked turns during the climbing flight, the insect can adjust its flight path more flexibly to both change direction and maintain or increase altitude, enabling it to effectively avoid obstacles or track moving targets, thereby saving energy to a certain extent. This strategy is highly beneficial for insects flying freely in complex environments. Full article
(This article belongs to the Special Issue Bio-Inspired Fluid Flows and Fluid Mechanics)
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21 pages, 36914 KiB  
Article
Development of a Novel Tailless X-Type Flapping-Wing Micro Air Vehicle with Independent Electric Drive
by Yixin Zhang, Song Zeng, Shenghua Zhu, Shaoping Wang, Xingjian Wang, Yinan Miao, Le Jia, Xinyu Yang and Mengqi Yang
Biomimetics 2024, 9(11), 671; https://doi.org/10.3390/biomimetics9110671 - 3 Nov 2024
Viewed by 1863
Abstract
A novel tailless X-type flapping-wing micro air vehicle with two pairs of independent drive wings is designed and fabricated in this paper. Due to the complexity and unsteady of the flapping wing mechanism, the geometric and kinematic parameters of flapping wings significantly influence [...] Read more.
A novel tailless X-type flapping-wing micro air vehicle with two pairs of independent drive wings is designed and fabricated in this paper. Due to the complexity and unsteady of the flapping wing mechanism, the geometric and kinematic parameters of flapping wings significantly influence the aerodynamic characteristics of the bio-inspired flying robot. The wings of the vehicle are vector-controlled independently on both sides, enhancing the maneuverability and robustness of the system. Unique flight control strategy enables the aircraft to have multiple flight modes such as fast forward flight, sharp turn and hovering. The aerodynamics of the prototype is analyzed via the lattice Boltzmann method of computational fluid dynamics. The chordwise flexible deformation of the wing is implemented via designing a segmented rigid model. The clap-and-peel mechanism to improve the aerodynamic lift is revealed, and two air jets in one cycle are shown. Moreover, the dynamics experiment for the novel vehicle is implemented to investigate the kinematic parameters that affect the generation of thrust and maneuver moment via a 6-axis load cell. Optimized parameters of the flapping wing motion and structure are obtained to improve flight dynamics. Finally, the prototype realizes controllable take-off and flight from the ground. Full article
(This article belongs to the Section Locomotion and Bioinspired Robotics)
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19 pages, 18764 KiB  
Article
Unsteady Aerodynamic Forces of Tandem Flapping Wings with Different Forewing Kinematics
by Zengshuang Chen, Yuxin Xie and Xueguang Meng
Biomimetics 2024, 9(9), 565; https://doi.org/10.3390/biomimetics9090565 - 19 Sep 2024
Cited by 4 | Viewed by 1388
Abstract
Dragonflies can independently control the movement of their forewing and hindwing to achieve the desired flight. In comparison with previous studies that mostly considered the same kinematics of the fore- and hindwings, this paper focuses on the aerodynamic interference of three-dimensional tandem flapping [...] Read more.
Dragonflies can independently control the movement of their forewing and hindwing to achieve the desired flight. In comparison with previous studies that mostly considered the same kinematics of the fore- and hindwings, this paper focuses on the aerodynamic interference of three-dimensional tandem flapping wings when the forewing kinematics is different from that of the hindwing. The effects of flapping amplitude (Φ1), flapping mean angle (ϕ1¯), and pitch rotation duration (Δtr1) of the forewing, together with wing spacing (L) are examined numerically. The results show that Φ1 and ϕ1¯ have a significant effect on the aerodynamic forces of the individual and tandem systems, but Δtr1 has little effect. At a small L, a smaller Φ1, or larger ϕ1¯ of the forewing can increase the overall aerodynamic force, but at a large L, smaller Φ1 or larger ϕ1¯ can actually decrease the force. The flow field analysis shows that Φ1 and ϕ1¯ primarily alter the extent of the impact of the previously revealed narrow channel effect, downwash effect, and wake capture effect, thereby affecting force generation. These findings may provide a direction for designing the performance of tandem flapping wing micro-air vehicles by controlling forewing kinematics. Full article
(This article belongs to the Special Issue Bio-Inspired Fluid Flows and Fluid Mechanics)
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20 pages, 8018 KiB  
Article
Biomimetic Wings for Micro Air Vehicles
by Giorgio Moscato and Giovanni P. Romano
Biomimetics 2024, 9(9), 553; https://doi.org/10.3390/biomimetics9090553 - 14 Sep 2024
Cited by 4 | Viewed by 1732
Abstract
In this work, micro air vehicles (MAVs) equipped with bio-inspired wings are investigated experimentally in wind tunnel. The starting point is that insects such as dragonflies, butterflies and locusts have wings with rigid tubular elements (corrugation) connected by flexible parts (profiling). So far, [...] Read more.
In this work, micro air vehicles (MAVs) equipped with bio-inspired wings are investigated experimentally in wind tunnel. The starting point is that insects such as dragonflies, butterflies and locusts have wings with rigid tubular elements (corrugation) connected by flexible parts (profiling). So far, it is important to understand the specific aerodynamic effects of corrugation and profiling as applied to conventional wings for the optimization of low-Reynolds-number aerodynamics. The present study, in comparison to previous investigations on the topic, considers whole MAVs rather than isolated wings. A planform with a low aperture-to-chord ratio is employed in order to investigate the interaction between large tip vortices and the flow over the wing surface at large angles of incidence. Comparisons are made by measuring global aerodynamic loads using force balance, specifically drag and lift, and detailed local velocity fields over wing surfaces, by means of particle image velocimetry (PIV). This type of combined global–local investigation allows describing and relating overall MAV performance to detailed high-resolution flow fields. The results indicate that the combination of wing corrugation and profiling gives effective enhancements in performance, around 50%, in comparison to the classical flat-plate configuration. These results are particularly relevant in the framework of low-aspect-ratio MAVs, undergoing beneficial interactions between tip vortices and large-scale separation. Full article
(This article belongs to the Special Issue Biomechanics and Biomimetics for Insect-Inspired MAVs)
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24 pages, 9159 KiB  
Article
Stability and Controller Research of Double-Wing FMAV System Based on Controllable Tail
by Yichen Zhang, Yiming Xiao, Qingcheng Guo, Feng Cui, Jiaxin Zhao, Guangping Wu, Chaofeng Wu and Wu Liu
Biomimetics 2024, 9(8), 449; https://doi.org/10.3390/biomimetics9080449 - 24 Jul 2024
Cited by 2 | Viewed by 1690
Abstract
This study aimed to enhance the stability and response speed of a passive stabilized double-wing flapping micro air vehicle (FMAV) by implementing a feedback-controlled biomimetic tail. A model for flapping wings accurately calculated the lift force with only a 2.4% error compared to [...] Read more.
This study aimed to enhance the stability and response speed of a passive stabilized double-wing flapping micro air vehicle (FMAV) by implementing a feedback-controlled biomimetic tail. A model for flapping wings accurately calculated the lift force with only a 2.4% error compared to the experimental data. Experimental tests established the relationship between control torque and tail area, swing angle, and wing–tail spacing. A stability model for the double-wing FMAV was developed, incorporating stabilizing sails. Linearization of the hovering state facilitated the design of a simulation controller to improve response speed. By adjusting the feedback loops of velocity, angle, and angular velocity, the tail controller reduced the angle simulation response time from 4 s to 0.1 s and the velocity response time from 5.64 s to 0.1 s. In take-off experiments, a passive stabilized prototype with an adjustable tail angle exhibited enhanced flight stability compared to fixed tails, reducing standard deviation by 72.96% at a 0° take-off angle and 56.85% at a 5° take-off angle. The control axis standard deviation decreased by 38.06% compared to the passive stability axis, confirming the effectiveness of the designed tail angle controller in reducing angular deflection and improving flight stability. Full article
(This article belongs to the Section Locomotion and Bioinspired Robotics)
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18 pages, 4705 KiB  
Article
Micro-Groove Optimisation of High-Speed Inner Ring Micro-Grooved Pumping Seal for New Energy Electric Vehicles
by Hanqing Chen, Ruqi Yan, Xianzhi Hong, Xin Bao and Xuexing Ding
Processes 2024, 12(6), 1281; https://doi.org/10.3390/pr12061281 - 20 Jun 2024
Cited by 3 | Viewed by 1443
Abstract
Traditional oil seals are insufficient for the high-speed and bi-directional rotation of new energy electric vehicles. Therefore, we developed a Python program focusing on micro-groove pump seals and examined the unexplored non-contact oil–air biphasic internal end-face seals. Real gas effects were described using [...] Read more.
Traditional oil seals are insufficient for the high-speed and bi-directional rotation of new energy electric vehicles. Therefore, we developed a Python program focusing on micro-groove pump seals and examined the unexplored non-contact oil–air biphasic internal end-face seals. Real gas effects were described using the virial and Lucas equations. We introduced an oil–air ratio to determine the equivalent density and viscosity of the two-phase fluid in the seal. Furthermore, we solved the compressible steady-state Reynolds equation using the finite difference method. Analysing the seal’s pumping mechanisms and the effects of operating parameters on sealing performance, we assessed 17 types of hydrodynamic grooves. The results demonstrate that inverse fir tree-like grooves perform well under typical sealing conditions. Under the conditions given in this study, the pumping rate of the optimal groove type compared to other groove types even reached 633.54%. In the oil–air biphasic state, the micro-groove pump seal exerts significant dynamic pressure on the sealing surface. Seal opening force increases with rotational velocity, oil–air ratio, and inlet pressure but decreases with temperature. The pumping rate first increases and then decreases with rotational velocity, increases with oil–air ratio and temperature, and then decreases with inlet pressure. Some special working points require consideration in sealing design. Our results provide insights into designing micro-grooved pumping seals for new energy electric vehicles. Full article
(This article belongs to the Section Energy Systems)
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