Search Results (9)

Mining waste presents significant environmental and public health risks due to the potential release of toxic substances when improperly managed. In this study, four tailings samples were taken to evaluate the environmental risks in the Ponce Enríquez mining area in Ecuador. Chemical characterization and X-ray Fluorescence Spectrometry (XRF) were used to analyze the content of potentially toxic elements (PTEs) of interest (As, Cd, Cr, Cu, Ni, Pb, and Zn), and X-ray Diffraction (XRD) for mineralogical characterization. The contamination index (IC) was calculated to assess the potential hazard associated with the content of PTEs in the mining wastes. To assess environmental risks, leaching tests were carried out to evaluate the potential release of PTEs, and Acid-Base Accounting (ABA) tests were conducted to determine the likelihood of acid mine drainage formation. The results revealed that the PETs concentration exceeded the maximum permissible limits in all samples, according to Ecuadorian regulations: As, Pb, and Cd were identified as critical contaminants. Mineralogically, quartz was the dominant phase, followed by carbonates (calcite, dolomite and magnesite), phyllosilicates (chlorite and illite), and minor amounts of pyrite and talc. The IC indicated high to very high contamination risk levels, with As being the predominant contributor. Although leaching tests met the established limits for non-hazardous mining waste, the ABA test showed that all samples had a high potential for long-term acid generation. These results underscore the need for implementing management strategies to mitigate the environmental impacts and the development of plans to protect local ecosystems and communities from the adverse effects of mining activities. Full article

To reduce the mining of high-grade magnesite and solve the environmental pollution caused by magnesite tailings, magnesite tailings were used to produce MgO expansion agent (MEA), and a detailed study of its performance was carried out in this study. Firstly, the effects of different calcination times on the calcination products, the specific surface area, and the activity of MEA were analyzed. Then, the MEA produced by calcinating at 950 °C for 1 h was taken as the research object, and the effects of its content on the expansion performance, compressive strength, and flexural strength of the mortar were studied. The results showed that the decomposition of magnesite tailings after high-temperature calcination produced MEA, and the longer the calcination time, the lower the activity. The calcined tailings could compensate for the shrinkage of the mortar, and the expansion increased with the increase in curing temperature. What is more, when the content was less than 8%, the hydration of MEA filled the pores and improved the compactness, so the strength of the mortar increased with the increase in the expansion agent content. When the dosage was greater than 8%, excessive expansion increased the porosity, causing harmful expansion of the mortar and damaging its integrity, leading to a decrease in strength. Fly ash reduced the expansion of mortar, and after adding 30% fly ash, the expansion decreased by 20.0–36.1%, and the ability to suppress expansion decreased with the increase in curing temperature. Full article

Black shale ore contains rich strategic metal resources such as vanadium, nickel, and molybdenum, but due to its complex composition, it is currently only used in the vanadium extraction industry. Metals such as nickel and molybdenum have not been effectively recovered, resulting in environmental pollution and resource waste. Using mineralogical features and a combination of beneficiation and metallurgy-based tests, the present work carried out feasibility studies of the combined beneficiation and metallurgy processes. The mineralogical features of the stone coal sample were studied using chemical analysis, an automatic mineral analyzer (BPMA), etc., and we identified the main phase composition, embedded characteristics, and particle size distribution of the associated strategic metals, vanadium, nickel, and molybdenum. The results showed that the grade of V₂O₅ in the stone coal was 1.29%, which was mainly present in carbonaceous clay and mica minerals. The nickel grade was 0.53%, mainly in the form of nickel–magnesium spinel and a small amount of nickel-containing magnesite. The stone coal contained 0.11% molybdenum; the mineral particles were fine, mostly in the form of molybdenite, and some were associated with carbonaceous matter and carbonaceous clay minerals. Based on the mineralogical feature, we proposed using the scrubbing–desliming and flotation process to enrich vanadium, nickel, and molybdenum. Our preliminary experiments obtained two products: vanadium–molybdenum-rich sludge and nickel-containing tailings. The V₂O₅ and molybdenum grades in the sludge were 4.10% and 0.44%, respectively, and the recovery was 41.31% and 51.40%, respectively. The nickel grade in the tailings was 1.49%. These products were roasted and leached. The vanadium, nickel, and molybdenum in the stone coal were effectively recovered through the beneficiation–metallurgy combination process, and the comprehensive utilization rate of the stone coal was improved. Full article

In this study low-grade magnesium oxide (MgO) produced by calcinations of natural magnesite was used in mine water treatment using a laboratory-column device. The treatment of mine water from the abandoned Osor mine (NE Spain) with MgO showed the removal of metals from both mine water and tailing leachates. The PHREEQC numerical code and the Geochemist’s Workbench code (GWB) were used to evaluate the speciation of dissolved constituents and calculate the saturation state of the effluents. The analysis of the treated mine water showed the removal of As (from 1.59 to 0.31 μg/L), Cd (from 1.98 to <0.05 μg/L), Co (from 19.1 to <0.03 μg/L), F (from 2730 to 200 μg/L), Mn (from 841 to 0.6 μg/L), Ni (from 17.9 to <2 μg/L, U (from 9.16 to 0.08 μg/L), and Zn (from 2900 to 68.5 μg/L). Pb was also removed (from 98 to 35.2 μg/L) in the treatment of contaminated leachates from the mine waste. The mixing of MgO and water at room temperature may promote the formation of a stabilizing agent composed of hydroxides, carbonates, and magnesium-silicate-hydrates (MSH), which may remove Cd, Zn, and similar metals by sorption on MSH, substitution on the MSH lattice, and precipitation or co-precipitation with some of the hydrated phases. Full article

With the rapid development of industry, the disposal of industrial solid waste needs to be solved urgently in China. Thus, an effective disposal method should be proposed to recycle these solid wastes in an environmentally friendly and sustainable manner. In this paper, ceramsite was prepared from sewage sludge (SS), magnesite tailings (MTs), and coal gangue (CG). The influence of the material ratio and sintering temperature on the properties of the ceramsite was investigated. The results show that the ceramsite had better properties when the following parameters were used: a ratio of SS: CG: MT of 4.5:4:1.5; a sintering temperature of 1250 °C; a compressive strength of 11.2 MPa (or it can be rounded to 11; our major remark relates to significant figures, and they should be up to 2–3 figures, according to measurement errors); a water absorption of 3.54%; and apparent and bulk densities of 1.19 and 0.81 g/cm³, respectively. The strength was superior to more than twice the 900-density grade prescribed by the Chinese national standard. After sintering, most of the heavy metals in the ceramsite mainly existed in the form of residue state (FD), meaning that they were highly stable. The leaching concentrations of Zn and Ni from the ceramsite were 0.72 and 0.25 mg/L lower than the prescribed regulatory limits (2.0 and 0.1 mg/L). The overall pollution toxicity index (OPTI) was only 240, less than that of raw pellets, indicating that the environmental risk is low. Not only did the ceramsite, prepared from SS, CG, and MT, exhibit excellent chemical properties, but it also proved to be an environmentally safe material. Therefore, it is an effective approach to realize the collaborative treatment of SS, CG, and MT by preparing ceramsite. Full article

Grecian Magnesite S.A., located in Gerakini, Chalkidiki, N. Greece, is a magnesite mining company, which produces and commercializes several Mg-based products. For production purposes, water is applied in large quantities for several uses. As a result, 5 × 10⁶–7 × 10⁶ m³ of wastewater, consisting mainly of muddy water, is produced from the magnesite ore washing facilities each year. In this study, the environmental impact of mining and industrial activities is examined, and the water management issues are addressed through its recovery. Water recovery reaches up to 96% (v/v), whereas the remaining sludge waste is safely deposited in tailings ponds. Full article

The need for environmentally friendly construction materials is growing more and more these days. This paper investigates byproducts from Greece, such as magnesite tailings from Evoia and fly ash from Kardia (Ptolemais), in order to evaluate their suitability as cement additives. For this purpose, the raw materials were tested and studied regarding their mineralogical and chemical components for their morphological characteristics. Different cement specimens of various mixtures of raw materials were produced and tested. These raw materials are considered suitable for cement additives. The effect of nano MgO content seems to have played a more critical role in the physicomechanical performance of produced cement compared to that of the fly ash content. Furthermore, more satisfactory results in the physicomechanical properties of the produced cement gave samples of group II containing 3–4% of nano MgO. Nano MgO content up to 4% seems to have negative influence on the compressive strength of the produced cement, simultaneously reducing its durability. The increase of nano MgO content leads to the increase of the expansion of the produced cement specimens. In the early stage, the expansion rate was intensively larger. With the consumption of nano MgO, the expansion in the later stage gradually slowed down and tended to stabilize. Full article

The depletion of ore deposits, the increasing demand for raw materials, the need to process low-grade, complex and finely disseminated ores, and the reprocessing of tailings are challenges especially for froth flotation separation technologies. Even though they are capable of handling relatively fine grain sizes, the flotation separation of very fine and ultrafine particles faces many problems still. Further, the flotation of low-contrast semi-soluble salt-type minerals with very similar surface properties, many complex interactions between minerals, reagents and dissolved species often result in poor selectivity. This study investigates the flotation beneficiation of ultrafine magnesite rich in dolomite from desliming, currently reported to the tailings. The paper especially focuses on the impact of the depressant sodium hexametaphosphate (SHMP) on the following: (i) the froth properties using dynamic froth analysis (DFA), (ii) the separation between magnesite and dolomite/calcite, and (iii) its effect on the entrainment. As a depressant/dispersant, SHMP has a beneficial impact on the flotation separation between magnesite and dolomite. However, there is a trade-off between grade and recovery, and as well as the dewatering process which needs to be considered. When the SHMP increases from 200 g/t to 700 g/t, the magnesite grade increases from 67% to 77%, while recovery decreases massively, from 80% to 40%. The open circuit with four cleaning stages obtained a concentrate assaying 77.5% magnesite at a recovery of 45.5%. The dolomite content in the concentrate is about 20%, where 80% of dolomite was removed and importantly 98% of the quartz was removed, with only 0.3% of the quartz in the final concentrate. Furthermore, the application of 1-hydroxyethylene-1,1-diphosphonic acid (HEDP) as a more environmentally friendly and low-cost alternative to SHMP is presented and discussed. Using only 350 g/t of HEDP can achieve a similar grade (76.3%), like 700 g/t of SHMP (76.9%), while obtaining a 17% higher magnesite recovery as compared to 700 g/t of SHMP. Interestingly, the proportion of hydrophilic quartz minerals ending up in the concentrate is lower for HEDP, with only 1.9% quartz at a recovery of 21.5% compared to the 2.7% of quartz at a recovery of 24.9% when using SHMP. The paper contributes in general to understanding the complexity of the depressant responses in froth flotation. Full article

The commercialisation of biodiesel as an alternative energy source is challenged by high production costs. The cost of feedstock, catalyst and separation of the dissolved catalyst (homogeneous catalyst) from the product are the major contributors to the total manufacturing cost of biodiesel. This study investigated the potential of a heterogeneous catalyst produced from mineral processing waste for biodiesel production. Tailings from the concentration of cupriferous minerals served as the starting material for synthesis of the catalyst. The nanomagnetic catalysts were prepared using co-precipitation (CMCO) and sol-gel (CMSG) methods, combined with zero-valent iron nanoparticles (ZVINPs) to form a hydride catalyst (CMSG/ZVINPs). Catalyst properties were assessed using SEM, TEM, BET and EDX. The catalyst activity was enhanced by a large number of basic sites that were afforded by the presence of calcite and magnesite. Good surface areas and particle sizes of 58.9 m²/g and 15.4 nm, and 52.6 m²/g and 16.9 nm were observed for the catalysts that were prepared using the CMSG and CMCO methods, respectively. 173 emu/g mass magnetisation was obtained for CMSG/ZVINPs, which was sufficient for the catalyst to be regenerated and reused for biodiesel production by exploiting the magnetic properties. The maximum yield obtained with this catalyst was 88% and an average of 27% decrease in biodiesel yield was observed after four reaction cycles. The physicochemical properties of the biodiesel produced complied with the ASTM standard specification. The results showed that mineral processing tailings are a viable starting material for catalyst preparation in biodiesel production. Full article