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Keywords = lower limb robotic exoskeleton robot

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19 pages, 5900 KB  
Article
Design of Human-Inspired Feet to Enhance the Performance of the Humanoid Robot Mithra
by Spencer Brewster, Paul J. Rullkoetter and Siavash Rezazadeh
Biomimetics 2025, 10(10), 675; https://doi.org/10.3390/biomimetics10100675 - 7 Oct 2025
Viewed by 233
Abstract
This paper presents the foot design for humanoid robot Mithra, with the goal of biomimetically improving impact behavior, natural power cycling throughout the gait cycle, and balance. For this purpose, an optimization framework was built which evaluates the human-inspired objectives using a dynamic [...] Read more.
This paper presents the foot design for humanoid robot Mithra, with the goal of biomimetically improving impact behavior, natural power cycling throughout the gait cycle, and balance. For this purpose, an optimization framework was built which evaluates the human-inspired objectives using a dynamic finite element analysis validated by benchtop experiments. Using this framework and through several concept design iterations, a low-cost, compliant foot was optimized, designed, and fabricated. The analyses showed that the optimized foot significantly outperformed the baseline rigid foot in approaching the characteristics of human feet. The proposed framework is not limited to humanoids and can also be applied to the foot design for lower-limb prostheses and exoskeletons. Full article
(This article belongs to the Special Issue Bioinspired Engineered Systems)
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17 pages, 2502 KB  
Article
A Biomimetic Treadmill-Driven Ankle Exoskeleton: A Study in Able-Bodied Individuals
by Matej Tomc, Matjaž Zadravec, Andrej Olenšek and Zlatko Matjačić
Biomimetics 2025, 10(9), 635; https://doi.org/10.3390/biomimetics10090635 - 21 Sep 2025
Viewed by 466
Abstract
Despite rapid growth in the body of research on ankle exoskeletons, we have so far not seen their massive adoption in clinical rehabilitation. We foresee that an ankle exo best suited to rehabilitation use should possess the power generation capabilities of state-of-the-art active [...] Read more.
Despite rapid growth in the body of research on ankle exoskeletons, we have so far not seen their massive adoption in clinical rehabilitation. We foresee that an ankle exo best suited to rehabilitation use should possess the power generation capabilities of state-of-the-art active exos as well as the simplistic control and inherently suitable assistance timing seen in passive exos. In this paper we present and evaluate our attempt to create such a hybrid device: an Ankle Exoskeleton with Treadmill Actuation for Push-off Assistance. Using our device, we assisted a group of able-bodied individuals in generating ankle plantarflexion torque and power while measuring changes in biomechanics and electromyographic activity. Changes were mostly contained to the ankle joint, where a reduction in biological power and torque generation was observed in proportion to provided exo assistance. Assistance was comparable to state-of-the-art active exos in both timing and torque trajectory shape and well synchronized with the user’s own biological efforts, despite using a very simplistic controller. Full article
(This article belongs to the Special Issue Bionic Technology—Robotic Exoskeletons and Prostheses: 3rd Edition)
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13 pages, 1405 KB  
Article
Evaluating Machine Learning-Based Classification of Human Locomotor Activities for Exoskeleton Control Using Inertial Measurement Unit and Pressure Insole Data
by Tom Wilson, Samuel Wisdish, Josh Osofa and Dominic J. Farris
Sensors 2025, 25(17), 5365; https://doi.org/10.3390/s25175365 - 29 Aug 2025
Viewed by 647
Abstract
Classifying human locomotor activities from wearable sensor data is an important high-level component of control schemes for many wearable robotic exoskeletons. In this study, we evaluated three machine learning models for classifying activity type (walking, running, jumping), speed, and surface incline using input [...] Read more.
Classifying human locomotor activities from wearable sensor data is an important high-level component of control schemes for many wearable robotic exoskeletons. In this study, we evaluated three machine learning models for classifying activity type (walking, running, jumping), speed, and surface incline using input data from body-worn inertial measurement units (IMUs) and e-textile insole pressure sensors. The IMUs were positioned on segments of the lower limb and pelvis during lab-based data collection from 16 healthy participants (11 men, 5 women), who walked and ran on a treadmill at a range of preset speeds and inclines. Logistic Regression (LR), Random Forest (RF), and Light Gradient-Boosting Machine (LGBM) models were trained, tuned, and scored on a validation data set (n = 14), and then evaluated on a test set (n = 2). The LGBM model consistently outperformed the other two, predicting activity and speed well, but not incline. Further analysis showed that LGBM performed equally well with data from a limited number of IMUs, and that speed prediction was challenged by inclusion of abnormally fast walking and slow running trials. Gyroscope data was most important to model performance. Overall, LGBM models show promise for implementing locomotor activity prediction from lower-limb-mounted IMU data recorded at different anatomical locations. Full article
(This article belongs to the Section Wearables)
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13 pages, 1140 KB  
Article
Personalized Exoskeleton Gait Training in Incomplete Spinal Cord Injury
by Amy Bellitto, Maria Eugenia Cordera, Sergio Mandraccia, Clara Leoncini, Antonino Massone, Maura Casadio and Camilla Pierella
Appl. Sci. 2025, 15(17), 9269; https://doi.org/10.3390/app15179269 - 23 Aug 2025
Viewed by 1166
Abstract
Spinal cord injury (SCI) profoundly affects motor–sensory functions, reducing mobility and quality of life. Robotic exoskeletons offer a promising solution to support gait training, improve mobility, and prevent secondary complications. Existing research predominantly focuses on complete SCI, with limited exploration of long-term effects [...] Read more.
Spinal cord injury (SCI) profoundly affects motor–sensory functions, reducing mobility and quality of life. Robotic exoskeletons offer a promising solution to support gait training, improve mobility, and prevent secondary complications. Existing research predominantly focuses on complete SCI, with limited exploration of long-term effects and tailored training for incomplete SCI. This study investigates device-based outcomes of personalized exoskeleton gait training in 33 individuals with incomplete SCI, with different lesion levels: cervical, thoracic, and lumbar. Participants underwent up to 39 sessions of gait training with a commercially available lower limb exoskeleton. Session parameters, including duration, intensity, and modality, were tailored to each individual’s clinical needs as determined by a medical team. Analysis focused on endurance, performance on the device, and patient-reported outcomes related to walking fluidity, safety, and satisfaction. Results showed overall improvement in endurance and performance, with the most significant gains observed in participants with thoracic-level injuries. All participants reported increased perceived safety, walking fluidity, and high satisfaction with the training. These findings support the potential of personalized exoskeleton training to enhance outcomes and experiences for individuals with incomplete SCI. The difference in improvement between lesion levels highlights the need for customized approaches to address the diverse clinical conditions within this population. Full article
(This article belongs to the Special Issue Assistive Technology for Rehabilitation)
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20 pages, 2437 KB  
Article
A Skill-Inspired Adaptive Fuzzy Control Framework for Symmetric Gait Tracking with Sparse Sensor Fusion in Lower-Limb Exoskeletons
by Loqmane Bencharif, Abderahim Ibset, Hanbing Liu, Wen Qi, Hang Su and Samer Alfayad
Symmetry 2025, 17(8), 1265; https://doi.org/10.3390/sym17081265 - 7 Aug 2025
Viewed by 689
Abstract
This paper presents a real-time framework for bilateral gait reconstruction and adaptive joint control using sparse inertial sensing. The system estimates full lower-limb motion from a single-side inertial measurement unit (IMU) by applying a pipeline that includes signal smoothing, temporal alignment via Dynamic [...] Read more.
This paper presents a real-time framework for bilateral gait reconstruction and adaptive joint control using sparse inertial sensing. The system estimates full lower-limb motion from a single-side inertial measurement unit (IMU) by applying a pipeline that includes signal smoothing, temporal alignment via Dynamic Time Warping (DTW), and motion modeling using Gaussian Mixture Models with Regression (GMM-GMR). Contralateral leg trajectories are inferred using both ideal and adaptive symmetry-based models to capture inter-limb variations. The reconstructed motion serves as reference input for joint-level control. A classical Proportional–Integral–Derivative (PID) controller is first evaluated, demonstrating satisfactory results under simplified dynamics but notable performance loss when virtual stiffness and gravity compensation are introduced. To address this, an adaptive fuzzy PID controller is implemented, which dynamically adjusts control gains based on real-time tracking error through a fuzzy inference system. This approach enhances control stability and motion fidelity under varying conditions. The combined estimation and control framework enables accurate bilateral gait tracking and smooth joint control using minimal sensing, offering a practical solution for wearable robotic systems such as exoskeletons or smart prosthetics. Full article
(This article belongs to the Special Issue Symmetry/Asymmetry in Fuzzy Control)
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40 pages, 2250 KB  
Review
Comprehensive Comparative Analysis of Lower Limb Exoskeleton Research: Control, Design, and Application
by Sk Hasan and Nafizul Alam
Actuators 2025, 14(7), 342; https://doi.org/10.3390/act14070342 - 9 Jul 2025
Viewed by 2924
Abstract
This review provides a comprehensive analysis of recent advancements in lower limb exoskeleton systems, focusing on applications, control strategies, hardware architecture, sensing modalities, human-robot interaction, evaluation methods, and technical innovations. The study spans systems developed for gait rehabilitation, mobility assistance, terrain adaptation, pediatric [...] Read more.
This review provides a comprehensive analysis of recent advancements in lower limb exoskeleton systems, focusing on applications, control strategies, hardware architecture, sensing modalities, human-robot interaction, evaluation methods, and technical innovations. The study spans systems developed for gait rehabilitation, mobility assistance, terrain adaptation, pediatric use, and industrial support. Applications range from sit-to-stand transitions and post-stroke therapy to balance support and real-world navigation. Control approaches vary from traditional impedance and fuzzy logic models to advanced data-driven frameworks, including reinforcement learning, recurrent neural networks, and digital twin-based optimization. These controllers support personalized and adaptive interaction, enabling real-time intent recognition, torque modulation, and gait phase synchronization across different users and tasks. Hardware platforms include powered multi-degree-of-freedom exoskeletons, passive assistive devices, compliant joint systems, and pediatric-specific configurations. Innovations in actuator design, modular architecture, and lightweight materials support increased usability and energy efficiency. Sensor systems integrate EMG, EEG, IMU, vision, and force feedback, supporting multimodal perception for motion prediction, terrain classification, and user monitoring. Human–robot interaction strategies emphasize safe, intuitive, and cooperative engagement. Controllers are increasingly user-specific, leveraging biosignals and gait metrics to tailor assistance. Evaluation methodologies include simulation, phantom testing, and human–subject trials across clinical and real-world environments, with performance measured through joint tracking accuracy, stability indices, and functional mobility scores. Overall, the review highlights the field’s evolution toward intelligent, adaptable, and user-centered systems, offering promising solutions for rehabilitation, mobility enhancement, and assistive autonomy in diverse populations. Following a detailed review of current developments, strategic recommendations are made to enhance and evolve existing exoskeleton technologies. Full article
(This article belongs to the Section Actuators for Robotics)
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29 pages, 2460 KB  
Review
A Survey on Design and Control Methodologies of High- Torque-Density Joints for Compliant Lower-Limb Exoskeleton
by Jingbo Xu, Silu Chen, Shupei Li, Yong Liu, Hongyu Wan, Zhuang Xu and Chi Zhang
Sensors 2025, 25(13), 4016; https://doi.org/10.3390/s25134016 - 27 Jun 2025
Viewed by 1326
Abstract
The lower-limb assistance exoskeleton is increasingly being utilized in various fields due to its excellent performance in human body assistance. As a crucial component of robots, the joint is expected to be designed with a high-output torque to support hip and knee movement, [...] Read more.
The lower-limb assistance exoskeleton is increasingly being utilized in various fields due to its excellent performance in human body assistance. As a crucial component of robots, the joint is expected to be designed with a high-output torque to support hip and knee movement, and lightweight to enhance user experience. Contrasted with the elastic actuation with harmonic drive and other flexible transmission, the non-elastic quasi-direct actuation is more promising to be applied in exoskeleton due to its advanced dynamic performance and lightweight feature. Moreover, robot joints are commonly driven electrically, especially by a permanent magnet synchronous motor which is rapidly developed because of its compact structure and powerful output. Based on different topological structures, numerous research focus on torque density, ripple torque suppression, efficiency improvement, and thermal management to improve motor performance. Furthermore, the elaborated joint with powerful motors should be controlled compliantly to improve flexibility and interaction, and therefore, popular complaint control algorithms like impedance and admittance controls are discussed in this paper. Through the review and analysis of the integrated design from mechanism structure to control algorithm, it is expected to indicate developmental prospects of lower-limb assistance exoskeleton joints with optimized performance. Full article
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24 pages, 9811 KB  
Article
A Robust Strategy for Sensor Fault Reconstruction of Lower Limb Rehabilitation Exoskeleton Robots
by Zhe Sun, Zhuguang Li, Jinchuan Zheng and Zhihong Man
Actuators 2025, 14(6), 277; https://doi.org/10.3390/act14060277 - 6 Jun 2025
Viewed by 1325
Abstract
Ensuring the reliability and stability of lower limb rehabilitation exoskeleton robots during rehabilitation training is of paramount importance. Sensor faults in such systems can degrade overall performance and may even pose significant safety hazards. Consequently, the effective reconstruction of sensor faults has become [...] Read more.
Ensuring the reliability and stability of lower limb rehabilitation exoskeleton robots during rehabilitation training is of paramount importance. Sensor faults in such systems can degrade overall performance and may even pose significant safety hazards. Consequently, the effective reconstruction of sensor faults has become a critical challenge in ensuring the safe and dependable operation of lower limb rehabilitation exoskeleton robots. This paper presents a novel sensor fault reconstruction method for systems subject to unknown external disturbances. Initially, an equivalent input disturbance (EID) approach based on an improved sliding mode observer is developed to mitigate the adverse effects of disturbances on the fault reconstruction process. Subsequently, a novel high-order sliding mode observer (NHSMO) is proposed to accurately reconstruct sensor faults. In contrast to conventional sliding mode observers, the proposed NHSMO guarantees finite-time convergence of the observation error, thereby enhancing both estimation accuracy and robustness. The effectiveness of this method is validated through both simulation and experimental results, demonstrating its superior fault reconstruction capabilities and strong resilience to external disturbances. Full article
(This article belongs to the Special Issue Advanced Perception and Control of Intelligent Equipment)
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20 pages, 4551 KB  
Article
Research on Iterative Learning Method for Lower Limb Exoskeleton Rehabilitation Robot Based on RBF Neural Network
by Jing Li, Huimin Jiang, Moyao Gao, Shuang Li, Zhanli Wang, Zaixiang Pang, Yang Zhang and Yang Jiao
Appl. Sci. 2025, 15(11), 6053; https://doi.org/10.3390/app15116053 - 28 May 2025
Viewed by 881
Abstract
This study addresses gait reference trajectory tracking control in a 13-degree-of-freedom lower-limb rehabilitation robot, where patients exhibit nonlinear perturbations in lower-limb muscle groups and gait irregularities during exoskeleton-assisted walking. We propose a novel control strategy integrating iterative learning with RBF neural network-based sliding [...] Read more.
This study addresses gait reference trajectory tracking control in a 13-degree-of-freedom lower-limb rehabilitation robot, where patients exhibit nonlinear perturbations in lower-limb muscle groups and gait irregularities during exoskeleton-assisted walking. We propose a novel control strategy integrating iterative learning with RBF neural network-based sliding mode control, featuring a single hidden-layer pre-feedback architecture. The RBF neural network effectively approximates uncertainties arising from lower-limb muscle perturbations, while adaptive regulation through parameter simplification ensures precise torque tracking at each joint, meeting real-time rehabilitation requirements. MATLAB 2021 simulations demonstrate the proposed algorithm’s superior trajectory tracking performance compared to conventional sliding mode control, effectively eliminating control chattering. Experimental results show maximum angular errors of 1.77° (hip flexion/extension), 1.87° (knee flexion/extension), and 0.72° (ankle dorsiflexion/plantarflexion). The integrated motion capture system enables the development of patient-specific skeletal muscle models and optimized gait trajectories, ensuring both training efficacy and safety for spasticity patients. Full article
(This article belongs to the Section Robotics and Automation)
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24 pages, 6031 KB  
Article
Control Method in Coordinated Balance with the Human Body for Lower-Limb Exoskeleton Rehabilitation Robots
by Li Qin, Zhanyi Xing, Jianghao Wang, Guangtong Lu and Houzhao Ji
Biomimetics 2025, 10(5), 324; https://doi.org/10.3390/biomimetics10050324 - 16 May 2025
Viewed by 635
Abstract
Ground walking training using a floating-base lower-limb exoskeleton rehabilitation robot improves patients’ dynamic balance function, thereby increasing their motor and daily life activity capabilities. We propose a balance-directed motion generator (BDMG) based on the principles of deep reinforcement learning. The reward function sub-components [...] Read more.
Ground walking training using a floating-base lower-limb exoskeleton rehabilitation robot improves patients’ dynamic balance function, thereby increasing their motor and daily life activity capabilities. We propose a balance-directed motion generator (BDMG) based on the principles of deep reinforcement learning. The reward function sub-components pertaining to physiological guidance and compliant assistance were designed to explore motion instructions that are harmoniously aligned with the human body’s balance correction mechanisms. To address the sparse rewards resulting from the above design, we introduce a stepwise training method that adjusts the reward function to control the model’s training direction and exploration difficulty. Based on the aforementioned generator, we construct a training and evaluation process database and design an abnormal command recognizer by extracting samples with diverse feature characteristics. Furthermore, we develop a sample generation optimizer to search for the optimal action combination within a closed space defined by abnormal commands and extremum points of physiological trajectories, thereby enabling the design of an abnormal instruction corrector. To validate the proposed approach, we implement a training simulation environment in MuJoCo and conduct experiments on the developed lower-limb exoskeleton system. Full article
(This article belongs to the Special Issue Advanced Service Robots: Exoskeleton Robots 2025)
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20 pages, 4118 KB  
Article
Obstacle Feature Information-Based Motion Decision-Making Method for Obstacle-Crossing Motions in Lower Limb Exoskeleton Robots
by Yuepeng Zhang, Guangzhong Cao, Jun Wu, Bo Gao, Linzhong Xia, Chen Lu and Hui Wang
Biomimetics 2025, 10(5), 311; https://doi.org/10.3390/biomimetics10050311 - 12 May 2025
Viewed by 507
Abstract
To overcome the problem of insufficient adaptability to the motion environment of lower limb exoskeleton robots, this paper introduces computer vision technology into the motion control of lower limb exoskeleton robots and studies an obstacle-crossing-motion method based on detecting obstacle feature information. Considering [...] Read more.
To overcome the problem of insufficient adaptability to the motion environment of lower limb exoskeleton robots, this paper introduces computer vision technology into the motion control of lower limb exoskeleton robots and studies an obstacle-crossing-motion method based on detecting obstacle feature information. Considering the feature information of different obstacles and the distance between obstacles and robots, a trajectory planning method based on direct point matching was used to generate offline adjusted gait trajectory libraries and obstacle-crossing gait trajectory libraries. A lower limb exoskeleton robot obstacle-crossing motion decision-making algorithm based on obstacle feature information is proposed by combining gait constraints and motion constraints, enabling it to select appropriate motion trajectories in the trajectory library. The proposed obstacle-crossing-motion method was validated at three distances between the obstacle and the robot and with the feature information of four obstacles. The experimental results show that the proposed method can select appropriate trajectories from the trajectory library based on the detected obstacle feature information and can safely complete obstacle-crossing motions. Full article
(This article belongs to the Special Issue Advanced Service Robots: Exoskeleton Robots 2025)
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22 pages, 12622 KB  
Article
Development and Validation of a Modular Sensor-Based System for Gait Analysis and Control in Lower-Limb Exoskeletons
by Giorgos Marinou, Ibrahima Kourouma and Katja Mombaur
Sensors 2025, 25(8), 2379; https://doi.org/10.3390/s25082379 - 9 Apr 2025
Cited by 2 | Viewed by 2066
Abstract
With rapid advancements in lower-limb exoskeleton hardware, two key challenges persist: the accurate assessment of user biomechanics and the reliable control of device behavior in real-world settings. This study presents a modular, sensor-based system designed to enhance both biomechanical evaluation and control of [...] Read more.
With rapid advancements in lower-limb exoskeleton hardware, two key challenges persist: the accurate assessment of user biomechanics and the reliable control of device behavior in real-world settings. This study presents a modular, sensor-based system designed to enhance both biomechanical evaluation and control of lower-limb exoskeletons, leveraging advanced sensor technologies and fuzzy logic. The system addresses the limitations of traditional lab-bound, high-cost methods by integrating inertial measurement units, force-sensitive resistors, and load cells into instrumented crutches and 3D-printed insoles. These components work independently or in unison to capture critical biomechanical metrics, including the anteroposterior center of pressure and crutch ground reaction forces. Data are processed in real time by a central unit using fuzzy logic algorithms to estimate gait phases and support exoskeleton control. Validation experiments with three participants, benchmarked against motion capture and force plate systems, demonstrate the system’s ability to reliably detect gait phases and accurately measure biomechanical parameters. By offering an open-source, cost-effective design, this work contributes to the advancement of wearable robotics and promotes broader innovation and accessibility in exoskeleton research. Full article
(This article belongs to the Special Issue Wearable Robotics and Assistive Devices)
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15 pages, 3334 KB  
Article
80N as the Optimal Assistive Threshold for Wearable Exoskeleton-Mediated Gait Rehabilitation in Parkinson’s Disease: A Prospective Biomarker Validation Study
by Xiang Wei, Jian Sun, Guanghan Lu, Jingxuan Liu, Jiuqi Yan, Xiong Wei, Hongyang Cai, Bei Luo, Wenwen Dong, Liang Zhao, Chang Qiu, Wenbin Zhang and Yang Pan
Healthcare 2025, 13(7), 799; https://doi.org/10.3390/healthcare13070799 - 2 Apr 2025
Viewed by 915
Abstract
Background and Objectives: Robotic exoskeletons show potential in PD gait rehabilitation. But the optimal assistive force and its equivalence to clinical gold standard assessments are unclear. This study aims to explore the clinical equivalence of the lower limb exoskeleton in evaluating PD [...] Read more.
Background and Objectives: Robotic exoskeletons show potential in PD gait rehabilitation. But the optimal assistive force and its equivalence to clinical gold standard assessments are unclear. This study aims to explore the clinical equivalence of the lower limb exoskeleton in evaluating PD patients’ gait disorders and find the best assistive force for clinical use. Methods: In this prospective controlled trial, 60 PD patients (Hoehn and Yahr stages 2–4) and 60 age-matched controls underwent quantitative gait analysis using a portable exoskeleton (Relink-ANK-1BM) at four assistive force levels (0 N, 40 N, 80 N, 120 N). Data from 57 patients and 57 controls were analyzed with GraphPad Prism 10. Different statistical tests were used based on data distribution. Results: ROC analysis showed that exoskeleton-measured velocity had the strongest power to distinguish PD patients from controls (AUC = 0.9198, p < 0.001). Other parameters also had high reliability and validity. There was a strong positive correlation between UPDRS-III lower extremity sub-score changes and gait velocity changes in PD patients (r = 0.8564, p < 0.001). The 80 N assistive force led to the best gait rehabilitation, with a 58% increase in gait velocity compared to unassisted walking (p < 0.001). Conclusions: 80 N is the optimal assistive threshold for PD gait rehabilitation. The wearable lower limb exoskeleton can be an objective alternative biomarker to UPDRS-III, enabling personalized home-based rehabilitation. Full article
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32 pages, 6211 KB  
Article
Mechanical Structure Design and Motion Simulation Analysis of a Lower Limb Exoskeleton Rehabilitation Robot Based on Human–Machine Integration
by Chenglong Zhao, Zhen Liu, Yuefa Ou and Liucun Zhu
Sensors 2025, 25(5), 1611; https://doi.org/10.3390/s25051611 - 6 Mar 2025
Viewed by 2062
Abstract
Population aging is an inevitable trend in contemporary society, and the application of technologies such as human–machine interaction, assistive healthcare, and robotics in daily service sectors continues to increase. The lower limb exoskeleton rehabilitation robot has great potential in areas such as enhancing [...] Read more.
Population aging is an inevitable trend in contemporary society, and the application of technologies such as human–machine interaction, assistive healthcare, and robotics in daily service sectors continues to increase. The lower limb exoskeleton rehabilitation robot has great potential in areas such as enhancing human physical functions, rehabilitation training, and assisting the elderly and disabled. This paper integrates the structural characteristics of the human lower limb, motion mechanics, and gait features to design a biomimetic exoskeleton structure and proposes a human–machine integrated lower limb exoskeleton rehabilitation robot. Human gait data are collected using the Optitrack optical 3D motion capture system. SolidWorks 3D modeling software Version 2021 is used to create a virtual prototype of the exoskeleton, and kinematic analysis is performed using the standard Denavit–Hartenberg (D-H) parameter method. Kinematic simulations are carried out using the Matlab Robotic Toolbox Version R2018a with the derived D-H parameters. A physical prototype was fabricated and tested to verify the validity of the structural design and gait parameters. A controller based on BP fuzzy neural network PID control is designed to ensure the stability of human walking. By comparing two sets of simulation results, it is shown that the BP fuzzy neural network PID control outperforms the other two control methods in terms of overshoot and settling time. The specific conclusions are as follows: after multiple walking gait tests, the robot’s walking process proved to be relatively safe and stable; when using BP fuzzy neural network PID control, there is no significant oscillation, with an overshoot of 5.5% and a settling time of 0.49 s, but the speed was slow, with a walking speed of approximately 0.18 m/s, a stride length of about 32 cm, and a gait cycle duration of approximately 1.8 s. The model proposed in this paper can effectively assist patients in recovering their ability to walk. However, the lower limb exoskeleton rehabilitation robot still faces challenges, such as a slow speed, large size, and heavy weight, which need to be optimized and improved in future research. Full article
(This article belongs to the Section Sensors and Robotics)
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23 pages, 9777 KB  
Article
Integrated Lower Limb Robotic Orthosis with Embedded Highly Oriented Electrospinning Sensors by Fuzzy Logic-Based Gait Phase Detection and Motion Control
by Ming-Chan Lee, Cheng-Tang Pan, Jhih-Syuan Huang, Zheng-Yu Hoe and Yeong-Maw Hwang
Sensors 2025, 25(5), 1606; https://doi.org/10.3390/s25051606 - 5 Mar 2025
Viewed by 1652
Abstract
This study introduces an integrated lower limb robotic orthosis with near-field electrospinning (NFES) piezoelectric sensors and a fuzzy logic-based gait phase detection system to enhance mobility assistance and rehabilitation. The exoskeleton incorporates embedded pressure sensors within the insoles to capture ground reaction forces [...] Read more.
This study introduces an integrated lower limb robotic orthosis with near-field electrospinning (NFES) piezoelectric sensors and a fuzzy logic-based gait phase detection system to enhance mobility assistance and rehabilitation. The exoskeleton incorporates embedded pressure sensors within the insoles to capture ground reaction forces (GRFs) in real-time. A fuzzy logic inference system processes these signals, classifying gait phases such as stance, initial contact, mid-stance, and pre-swing. The NFES technique enables the fabrication of highly oriented nanofibers, improving sensor sensitivity and reliability. The system employs a master–slave control framework. A Texas Instruments (TI) TMS320F28069 microcontroller (Texas Instruments, Dallas, TX, USA) processes gait data and transmits actuation commands to motors and harmonic drives at the hip and knee joints. The control strategy follows a three-loop methodology, ensuring stable operation. Experimental validation assesses the system’s accuracy under various conditions, including no-load and loaded scenarios. Results demonstrate that the exoskeleton accurately detects gait phases, achieving a maximum tracking error of 4.23% in an 8-s gait cycle under no-load conditions and 4.34% when tested with a 68 kg user. Faster motion cycles introduce a maximum error of 6.79% for a 3-s gait cycle, confirming the system’s adaptability to dynamic walking conditions. These findings highlight the effectiveness of the developed exoskeleton in interpreting human motion intentions, positioning it as a promising solution for wearable rehabilitation and mobility assistance. Full article
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