Search Results (61)

Brass is a proportionate copper and zinc alloy that may be mixed to achieve a variety of mechanical, electrical, and chemical characteristics. Compared to bronze, it is more pliable. Brass has a comparatively low melting point (900–940 °C; 1650–1720 °F), depending on its composition. This review explores the most recent advancements in brass alloy technology, including the addition of silicon, tin, and aluminium to improve its strength, machinability, and resistance to corrosion. Furthermore, the development of lead-free, recyclable, and low-carbon brass alloys has been fuelled by the growing demand for environmentally friendly materials. With a renewed emphasis on antibacterial qualities and wear-resistant formulations, brass alloys are also seeing increasing use in sectors like electronics, architecture, and healthcare. Additionally, new opportunities for producing custom-designed brass components have been made possible by the development of additive manufacturing. This paper provides an overview of the current and future potential of brass alloys, highlighting their originality in addressing the changing demands of modern industry and technology. Full article

The increasing restriction of lead in industrial alloys, particularly in copper–zinc-based materials such as CuZn40Pb2, necessitates the development of environmentally safer alternatives. ZnAl15Cu1Mg (ZEP1510), a zinc-based wrought alloy composed of 15% aluminum, 1% copper, 0.03% magnesium, with the remainder being zinc, has emerged as a promising candidate for lead-free applications due to its favorable forming characteristics and corrosion resistance. This study investigates the performance of ZEP1510 compared to conventional leaded copper alloys and galvanized steel. Corrosion behavior was evaluated using neutral salt spray testing, cyclic climate chamber exposure, and electrochemical potential analysis in chloride- and sulfate-containing environments. ZEP1510 exhibited corrosion resistance comparable to brass and significantly better performance than galvanized steel in neutral and humid atmospheres. Combined with its low processing temperature and high recyclability, ZEP1510 presents itself as a viable and sustainable alternative to brass with lead for applications in sanitary, automotive, and electrical engineering industries. Full article

Copper alloys are widely used in faucet production due to their formability, enabling the casting of complex shapes, as well as to their antibacterial properties and good corrosion resistance. This study examined a faucet produced by the low-pressure die casting method, focusing on alternatives to lead (Pb) in copper alloys. Fluidity, casting rejection rates, and mechanical and microstructural properties were assessed. Additionally, lead-free and environmentally friendly brass alloy developments in the literature were reviewed. The experimental work involved producing a faucet from aluminum, antimony, and a bismuth-modified low-lead alloy using low-pressure casting. As faucet material, the antimony-supplemented alloy exhibited superior strength and optimal hardness. It also demonstrated better microstructural distribution and the highest production efficiency (at 81%). These findings highlight the significant advantages of the addition of antimony over aluminum and bismuth in faucet casting. The results are promising for both the casting process and subsequent mechanical operations, suggesting that antimony could enhance production quality and efficiency in low-pressure die-cast copper alloys. Full article

This study addresses the task of ecologically assessing the consequences of natural fires. Statistical data are presented on the carbon dioxide emissions in millions of tons and analytical data on the locations of peat fires, as well as modern methods of detection and control of peat and forest fires, divided into groups. An analysis of the works of leading Russian and international scientists and research organizations engaged in the search for methods of peat fire forecasting is also presented. Our aim was to develop a more effective method of preventing peat soil ignition by changing its physical and moisture characteristics. To that end, peat samples were selected in the Tver region. The laboratory equipment and the methodology of our experimental studies are described in detail, in which we simulated the natural climatic conditions in the center of the Russian Federation. This study provides a mathematical description of the process of spontaneous ignition, which occurs according to the following steps: a heat flow heats the surface to the ignition temperature, creating a self-heating zone; eventually, a wave of ignition (smoldering) capable of self-propagation is formed. We experimentally determined the spontaneous thermal ignition conditions in our experimental studies of the fire hazards of selected peat samples, where the test material was loaded in a cylindrical container made of brass net with a 0.8 mm mesh, of the dimensions 30 × 30 mm. Thermocouple elements were placed inside the container, fixing the temperature of the surface and the center of the sample, where the smoldering or ignition zone of the test material formed. We analyzed the results of our experimental studies on peat samples’ self-heating chemical reaction, leading us to draw conclusions about the possibility of fires on peat soil depending on its physical and chemical characteristics. We also offer recommendations that will improve peat soils’ fire safety, permitting agricultural crop production without a peat fire risk. Full article

Brass sheets are extensively utilized in the automotive, electrical, and other industries, where an in-depth understanding of their formability is crucial for achieving optimal performance in production applications. This study investigates the influence of uniaxial pre-strains on the Forming Limit Curve (FLC) of CuZn 70-30 brass sheets, which aims to enhance their formability by identifying and optimizing key forming parameters. Adding a new variable, the impact of uniaxial pre-strain upon FLC, was our aim of this study and, consequently, the CuZn 70-30 brass sheet formability using punch-stretching tests with purpose-built tools, we experimentally obtained FLCs for brass sheets under varying levels of pre-strain (0.04, 0.06, and 0.08) applied through uniaxial tension by using Nakajima tests with purpose-built tools. The objective was to understand how specific factors such as punch parameters, punch corner radius, and strain rate impact the FLC and, consequently, the brass sheets formability. Results indicate a distinct trend of increasing pre-strain levels leading to a significant rise in minor strain capacity along the right portionof the FLC, with a comparatively insignificant effect on the left. This consistent elevation across strain paths suggests improved formability due to pre-straining, highlighting the potential for optimized manufacturing processes and enhanced product quality across industrial applications. Full article

Aluminium alloys have been one of the leading materials used in aircraft structural components due to their mechanical performance, low density, and different manufacturing and inspection techniques. The mechanical, chemical, and electrical properties of metallic alloys relate to the microstructural arrangement, which depends on the alloying elements and manufacturing parameters. Therefore, this study aims to experimentally develop an Al-2wt.%Ni-0.5wt.%Co alloy as an alternative for aerospace applications, evaluating the main metallurgical aspects influencing mechanical strength. The samples were solidified in brass moulds with four different diameters, allowing four different cooling rates. A statistical analysis of the correlation between microstructural parameters and mechanical properties is proposed to optimise the conditions for obtaining the best mechanical strength. A microstructure with an essentially cellular matrix of the α-Al phase was observed. The tensile strength limit values (σ_U) of 117 MPa, specific elongation (δ) of 13.8%, and average microhardness of 33 HV were obtained. The Al-2wt.%Ni-0.5wt.%Co alloy exhibits impressive high cycle fatigue performance, with an endurance limit of 91 MPa at 10⁷ cycles, driven by the synergistic effects of Al₃Ni for strength and Al₉Co₂ for enhanced ductility and toughness. Full article

To improve the machinability properties of CuZn-alloys, these are alloyed with the element lead. Due to its toxicity, a variety of legislative initiatives aim to reduce the lead content in CuZn-alloys, which results in critical machinability problems and a reduction in the productivity of machining processes. Basically, there are two ways to solve the critical machinability problems when machining lead-free CuZn-alloys: optimizing the machinability of lead-free materials on the material side or adapting the processes and the respective process parameters. In this study, the focus is on material-side machinability optimization by investigating the influence of a targeted variation in the process chain in the material production route. To evaluate the influence of the material production route, the brass alloy CuZn40 (CW509L) was produced in four variants by varying the degree of work hardening and the use of heat treatments, and all four variants were evaluated in terms of their machinability. To evaluate the machinability, the cutting force components, the chip temperature, the chip formation, and the chip shape were analyzed. Clear influences of the material production route were identified, particularly with regard to the chip formation mechanisms and the resulting chip shape. Full article

This paper aims to investigate the response and local buckling of locally sharp-notched C2700 brass circular tubes (LSN C2700 brass circular tubes) under cyclic bending loads. The study considers four different notch orientations (0°, 30°, 60°, and 90°) and five distinct notch depths (0.2, 0.4, 0.6, 0.8, and 1.0 mm). The results reveal that notch orientation and depth exert minimal impact on the moment–curvature relationship, leading to the formation of stable loops. The ovalization–curvature graphs demonstrate a trend of symmetry, serration, and growth with an increasing number of bending cycles. Additionally, larger notch orientations or smaller notch depths result in reduced ovalization. Furthermore, the double logarithmic coordinates of controlled curvature–number of cycles necessary to induce local buckling reveal five non-parallel lines representing different notch depths when the notch orientation is fixed. Finally, by adopting the formulas for smooth tubes and for locally sharp-notched 304 stainless steel circular tubes (LSN SS304 circular tubes), this study adjusts the related material parameters accordingly. These modifications effectively describe the controlled curvature–number of cycles necessary to induce local buckling for LSN C2700 brass circular tubes with different notch orientations and depths under cyclic bending, demonstrating reasonable agreement with the experimental results. Full article

In the current work, a novel medium entropy copper alloy was designed with the aim of avoiding the use of expensive, hazardous or scarce alloying elements and instead employing widely available and cost-effective alternatives. In order to investigate this unknown region of multicomponent alloy compositions, the thermo-physical parameters were calculated and the CALPHAD method was utilized. This led to the design of the Cu₅₀Zn₂₅Al₂₀Sn₅ at. % (Cu_53.45Zn_27.49Al_9.08Sn_9.98 wt. %) alloy with a relatively low density of 6.86 g/cm³ compared with conventional brasses. The designed alloy was manufactured through vacuum induction melting, producing two ingots weighing 1.2 kg each, which were subjected to a series of heat treatments. The microstructural evolution of the alloy in the as-cast and heat-treated conditions was assessed through optical and scanning electron microscopy. The hardness of the as-cast and heat-treated alloy at room temperature was also studied. The alloy was characterized by a multiphase microstructure containing a major Cu-rich (Cu–Zn–Al) matrix reinforced with a secondary Zn-rich (Zn–Cu) phase and pure Sn. In terms of mechanical properties, the developed alloy exhibited high hardness values of roughly 378 HV_0.2 and 499 HV_0.2 in the as-cast and heat-treated conditions, respectively. Full article

Centrifugal pumps are used extensively in various everyday applications. The occurrence of corrosion phenomena during operation often leads to the failure of a pump’s operating components, such as the impeller. The present research study examines the utilization of composite materials for fabricating centrifugal pump components using additive manufacturing as an effort to fabricate corrosion resistant parts. To achieve the latter two nanocomposite materials, carbon fiber reinforced polyamide and carbon fiber reinforced polyphenylene sulfide were compared with two metal alloys, cast iron and brass, which are currently used in pump impeller manufacturing. The mechanical properties of the materials are extracted by performing a series of experiments, such as uniaxial tensile tests, nanoindentation and scanning electron microscope (SEM) examination of the specimen’s fracture area. Then, computational fluid dynamics (CFD) analysis is performed using various impeller designs to determine the fluid pressure exerted on the impeller’s geometry during its operation. Finally, the maximum power rating of an impeller that can be made from such composites will be determined using a static finite element model (FEM). The FEM static model is developed by integrating the data collected from the experiments with the results obtained from the CFD analysis. The current research work shows that nanocomposites can potentially be used for developing impellers with rated power of up to 9.41 kW. Full article

In the process of activating non-conductive smart-structures using piezoelectric patches, one possible method is to add a conductive layer to ensure electrical contact of both electrodes of the ceramic. Therefore, depending on the stiffness and the thickness of this layer, changes in the overall piezoelectric properties lead to a loss in the electromechanical coupling that can be implemented. The purpose of this work is to study the impact of this added electrode layer depending on its thickness. A model of the effect of this layer on the piezoelectrical coefficients has been derived from the previous approach of Hashimoto and Yamagushi and successfully compared to experimental data. This global model computes the variation of all the piezoelectric coefficients, and more precisely of $k_{31}$ or $d_{31}$ for various brass electrode volumes relative to the ceramic volume. A decrease in the lateral electromechanical coupling factor $k_{31}$ was observed and quantified. NAVY II PZT piezoelectric transducers were characterized using IEEE standard methods, with brass electrode thicknesses ranging from 50 to 400 microns. The model fits very well as shown by the results, leading to good expectations for the use of this design approach for actuators or sensors embedded in smart-structures. Full article

Hot compression tests were conducted to explore the deformation behavior of an extruded 7075 aluminum alloy bar at elevated temperatures. Specimens with 0°, 45°, and 90° angles along the extrusion direction were prepared. The compression temperatures were 300 and 400 °C, and the strain rates ranged from 0.001 to 0.1 s⁻¹. The corresponding microstructures were characterized via OM and TEM, and the macroscopic texture was tested using XRD. The results indicated that the strength of the 7075 alloy decreases with higher compression temperatures and is in a proportional relationship with respect to the strain rate. During high-temperature compression, it is easier to stimulate atomic diffusion in the matrix, which can improve thermal activation abilities and facilitate dynamic recovery and dynamic recrystallization. In addition, the coarsening of precipitates also contributed to dynamic softening. When compressed at 300 °C, the stress levels of the 0° specimens ranked first, and those for the 45° specimens were the lowest. When compressed at 400 °C, the flow stresses of the specimens along three directions were comparable. The anisotropic mechanical behavior can be explained by the fiber grains and brass {011} <211> texture component. However, higher temperature deformation leads to recrystallization, which can weaken the anisotropy of mechanical properties. Full article

Friction stir welding (FSW) is a pivotal solid-state method revolutionizing metal joining diverse manufacturing sectors. This study explored the transformative potential of FSW in welding various metal types, both ferrous and nonferrous, by its ability to create a minimal heat-affected zone (HAZ), thereby mitigating alterations to the microstructure. This research delved into the utilization of filler materials during the FSW process. The investigation centers on scrutinizing the microstructure within the weld nugget area of FSW, employing a 3.1 mm thick aluminum 6061-T6 sheet in a butt joint configuration. Brass and zinc, each 0.2 mm thick, were selected as fillers. Microstructural analyses conducted via scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS) specifically targeted the weld nugget and HAZ regions. The EDS analysis revealed a higher presence of zinc fillers within the weld nugget than brass, indicating more evenly dispersed grains. SEM observations also highlighted larger grain sizes associated with brass, which could lead to welding defects such as voids and cracks. As such, the study concluded that using zinc fillers manifests a superior microstructure compared to brass during the FSW process involving aluminum 6061-T6. Full article

Wear is the leading cause of nozzle failure. The durability of the nozzle is affected by the material it is made from. Traditional materials are ceramics, stainless steel, brass, and polymers. One of the possible ways to improve the wear resistance of polymer nozzles is through the incorporation of dispersed fillers into them. This paper presents the results of testing polymer composites for their chemical resistance to pesticides, examining the effects of different types and amounts of fillers on the chemical and abrasion resistance. When silicon carbide was used as a filler, the strength increased by 30.2%. The experiments on chemical resistance to pesticides revealed that the nature, shape, and volume content of filler particles do not significantly affect the resistance of the compounds obtained. Tests on hydro-abrasive wear have shown that graphite and silicon carbide are effective fillers capable of reducing wear by up to 7.5 times. Based on previous research, it is recommended to use a composite compound with 15% volume of silicon carbide for nozzle manufacturing. Full article

We studied the painted decorations found during recent restoration work in the Alexander Palace in Tsarskoye Selo. Optical/laser spectroscopic methods were applied to obtain a characterization of the materials, pigments, and binders in use and, possibly, their degradation. We analyzed samples of the original Art Nouveau style decoration that was detached in 2019 during conservation work at the State Office of Emperor Nicholas II. A combination of Raman microscopy, infrared spectroscopy, and elemental analysis (obtained from the optical emission following laser plasma formation) allowed us to obtain detailed information on the materials used. The precious pigments of the artist’s green-blue palette and the binder used (drying oil) were identified. A mixture of blue (Prussian blue and ultramarine blue), white (lead white and barium white), and yellow (chrome yellow and zinc yellow) pigments determined the different blue hues used. The use of bronze paint in the dark blue area, which was identified as a brass powder applied with a drying oil as a binder, was also demonstrated. Full article