Search Results (439)

Computer vision techniques such as three-dimensional digital image correlation (3D-DIC) and three-dimensional point tracking (3D-PT) have demonstrated broad applicability for monitoring the conditions of large-scale engineering systems by reconstructing and tracking dynamic point clouds corresponding to the surface of a structure. Accurate stereophotogrammetry measurements require the stereo cameras to be calibrated to determine their intrinsic and extrinsic parameters by capturing multiple images of a calibration object. This image-based approach becomes cumbersome and time-consuming as the size of the tested object increases. To streamline the calibration and make it scale-insensitive, a multi-sensor system embedding inertial measurement units and a laser sensor is developed to compute the extrinsic parameters of the stereo cameras. In this research, the accuracy of the proposed sensor-based calibration method in performing stereophotogrammetry is validated experimentally and compared with traditional approaches. Tests conducted at various scales reveal that the proposed sensor-based calibration enables reconstructing both static and dynamic point clouds, measuring displacements with an accuracy higher than 95% compared to image-based traditional calibration, while being up to an order of magnitude faster and easier to deploy. The novel approach has broad applications for making static, dynamic, and deformation measurements to transform how large-scale structural health monitoring can be performed. Full article

To improve the accuracy of three-dimensional (3D) reconstruction under microscopic conditions for laser-induced breakdown spectroscopy (LIBS), this study developed a novel visual platform by integrating an industrial CCD camera with a microscope. A customized microscale calibration target was designed to calibrate intrinsic and extrinsic camera parameters accurately. Based on the pinhole imaging model, disparity maps were obtained via pixel matching to reconstruct high-precision 3D ablation morphology. A mathematical model was established to analyze how key imaging parameters—baseline distance, focal length, and depth of field—affect reconstruction accuracy in micro-imaging environments. Focusing on trace element detection in WC-Co alloy samples, the reconstructed ablation craters enabled the precise calculation of ablation volumes and revealed their correlations with laser parameters (energy, wavelength, pulse duration) and the physical-chemical properties of the samples. Multivariate regression analysis was employed to investigate how ablation morphology and plasma evolution jointly influence LIBS quantification. A nonlinear calibration model was proposed, significantly suppressing matrix effects, achieving R² = 0.987, and reducing RMSE to 0.1. This approach enhances micro-scale LIBS accuracy and provides a methodological reference for high-precision spectral analysis in environmental and materials applications. Full article

Background: Choroidal nevi are common, benign tumors. These tumors rarely cause adverse retinal sequalae, but when they do, they can lead to disruption of the outer retina and vision loss. In this paper, we used high-resolution retinal imaging modalities, optical coherence tomography (OCT) and adaptive optics scanning laser ophthalmoscopy (AOSLO), to longitudinally monitor retinal sequelae of a submacular choroidal nevus. Methods: A 31-year-old female with a high-risk choroidal nevus resulting in subretinal fluid (SRF) and a 30-year-old control subject were longitudinally imaged with AOSLO and OCT in this study over 18 and 22 months. Regions of interest (ROI) including the macular region (where SRF was present) and the site of laser photocoagulation were imaged repeatedly over time. The depth of SRF in a discrete ROI was quantified with OCT and AOSLO images were assessed for visualization of photoreceptors and retinal pigmented epithelium (RPE). Cell-like structures that infiltrated the site of laser photocoagulation were measured and their count was assessed over time. In the control subject, images were assessed for RPE visualization and the presence and stability of cell-like structures. Results: We demonstrate that AOSLO can be used to assess cellular-level changes at small ROIs in the retina over time. We show the response of the retina to SRF and laser photocoagulation. We demonstrate that the RPE can be visualized when SRF is present, which does not appear to depend on the height of retinal elevation. We also demonstrate that cell-like structures, presumably immune cells, are present within and adjacent to areas of SRF on both OCT and AOSLO, and that similar cell-like structures infiltrate areas of retinal laser photocoagulation. Conclusions: Our study demonstrates that dynamic, cellular-level retinal responses to SRF and laser photocoagulation can be monitored over time with AOSLO in living humans. Many retinal conditions exhibit similar retinal findings and laser photocoagulation is also indicated in numerous retinal conditions. AOSLO imaging may provide future opportunities to better understand the clinical implications of such responses in vivo. Full article

This study proposes a deep learning-based method to improve overlay alignment precision in laser direct writing systems. Alignment errors arise from multiple sources in nanoscale processes, including optical aberrations, mechanical drift, and fiducial mark imperfections. A significant portion of the residual alignment error stems from the interpretation of mark coordinates by the vision system and algorithms. Here, we developed a convolutional neural network (CNN) model to predict the coordinates calculation error of 66,000 sets of computer-generated defective crosshair marks (simulating real fiducial mark imperfections). We compared 14 neural network architectures (8 CNN variants and 6 feedforward neural network (FNN) configurations) and found a well-performing, simple CNN structure achieving a mean squared error (MSE) of 0.0011 on the training sets and 0.0016 on the validation sets, demonstrating 90% error reduction compared to the FNN structure. Experimental results on test datasets showed the CNN’s capability to maintain prediction errors below 100 nm in both X/Y coordinates, significantly outperforming traditional FNN approaches. The proposed method’s success stems from the CNN’s inherent advantages in local feature extraction and translation invariance, combined with a simplified network architecture that prevents overfitting while maintaining computational efficiency. This breakthrough establishes a new paradigm for precision enhancement in micro–nano optical device fabrication. Full article

As a key component in the hydraulic brake system of automobiles, the brake joint directly affects the braking performance and driving safety of the vehicle. Therefore, improving the quality of brake joints is crucial. During the processing, due to the complexity of the welding material and welding process, the weld seam is prone to various defects such as cracks, pores, undercutting, and incomplete fusion, which can weaken the joint and even lead to product failure. Traditional weld seam detection methods include destructive testing and non-destructive testing; however, destructive testing has high costs and long cycles, and non-destructive testing, such as radiographic testing and ultrasonic testing, also have problems such as high consumable costs, slow detection speed, or high requirements for operator experience. In response to these challenges, this article proposes a defect detection and classification method for laser welding seams of automotive brake joints based on machine vision inspection technology. Laser-welded automotive brake joints are subjected to weld defect detection and classification, and image processing algorithms are optimized to improve the accuracy of detection and failure analysis by utilizing the high efficiency, low cost, flexibility, and automation advantages of machine vision technology. This article first analyzes the common types of weld defects in laser welding of automotive brake joints, including craters, holes, and nibbling, and explores the causes and characteristics of these defects. Then, an image processing algorithm suitable for laser welding of automotive brake joints was studied, including pre-processing steps such as image smoothing, image enhancement, threshold segmentation, and morphological processing, to extract feature parameters of weld defects. On this basis, a welding seam defect detection and classification system based on the cascade classifier and AdaBoost algorithm was designed, and efficient recognition and classification of welding seam defects were achieved by training the cascade classifier. The results show that the system can accurately identify and distinguish pits, holes, and undercutting defects in welds, with an average classification accuracy of over 90%. The detection and recognition rate of pit defects reaches 100%, and the detection accuracy of undercutting defects is 92.6%. And the overall missed detection rate is less than 3%, with both the missed detection rate and false detection rate for pit defects being 0%. The average detection time for each image is 0.24 s, meeting the real-time requirements of industrial automation. Compared with infrared and ultrasonic detection methods, the proposed machine-vision-based detection system has significant advantages in detection speed, surface defect recognition accuracy, and industrial adaptability. This provides an efficient and accurate solution for laser welding defect detection of automotive brake joints. Full article

From the point of view of the intelligent operation and maintenance of high-speed train tracks, this paper examines the research status of high-speed train rail damage detection technology in the field of high-speed train track operation and maintenance detection in recent years, summarizes the damage detection methods for high-speed trains, and compares and analyzes different detection technologies and application research results. The analysis results show that the detection methods for high-speed train rail damage mainly focus on the research and application of non-destructive testing technology and methods, as well as testing platform equipment. Detection platforms and equipment include a new type of vortex meter, integrated track recording vehicles, laser rangefinders, thermal sensors, laser vision systems, LiDAR, new ultrasonic detectors, rail detection vehicles, rail detection robots, laser on-board rail detection systems, track recorders, self-moving trolleys, etc. The main research and application methods include electromagnetic detection, optical detection, ultrasonic guided wave detection, acoustic emission detection, ray detection, vortex detection, and vibration detection. In recent years, the most widely studied and applied methods have been rail detection based on LiDAR detection, ultrasonic detection, eddy current detection, and optical detection. The most important optical detection method is machine vision detection. Ultrasonic detection can detect internal damage of the rail. LiDAR detection can detect dirt around the rail and the surface, but the cost of this kind of equipment is very high. And the application cost is also very high. In the future, for high-speed railway rail damage detection, the damage standards must be followed first. In terms of rail geometric parameters, the domestic standard (TB 10754-2018) requires a gauge deviation of ±1 mm, a track direction deviation of 0.3 mm/10 m, and a height deviation of 0.5 mm/10 m, and some indicators are stricter than European standard EN-13848. In terms of damage detection, domestic flaw detection vehicles have achieved millimeter-level accuracy in crack detection in rail heads, rail waists, and other parts, with a damage detection rate of over 85%. The accuracy of identifying track components by the drone detection system is 93.6%, and the identification rate of potential safety hazards is 81.8%. There is a certain gap with international standards, and standards such as EN 13848 have stricter requirements for testing cycles and data storage, especially in quantifying damage detection requirements, real-time damage data, and safety, which will be the key research and development contents and directions in the future. Full article

Visual impairment or even loss seriously affects quality of life. Benefited by the rapid development of sound/laser detection, Global Positioning System (GPS)/Beidou positioning, machine vision and other technologies, the quality of life of blind people is expected to be improved through visual substitution technology. The existing visual substitution devices still have limitations in terms of safety, robustness, and ease of operation. The remote companion system developed here fully utilizes multimodal navigation and remote communication technologies, and the positioning and interaction functions of commercial mobile phones. Together with the accumulated judgment of backend personnel, it can provide real-time, safe, and reliable navigation services for blind people, helping them complete daily activities such as independent travel, circulation, and shopping. The practical results show that the system not only has strong operability and is easy to use, but also can provide users with a strong sense of security and companionship, making it suitable for promotion. In the future, this system can also be promoted for other vulnerable groups such as the elderly. Full article

Industries are leveraging the wire laser-beam-directed energy deposition (DED-LB) additive manufacturing (AM) process to manufacture and repair high-quality, defect-free, and cost-effective parts. However, expensive, non-easily accessible, and complex metrology equipment is needed to quantify part-related performance metrics such as cross-sectional dimensional accuracy and intrinsic defects. This information is necessary for establishing the operating process window and for the quality characterization of the part. Therefore, this work presents a methodology that combines information captured from a vision-based monitoring system with the output of Computed Tomography (CT) towards the knowledge generation and process optimization of wire DED-LB. The design of experiments as well as the interpretation of the results are achieved by employing Nested ANOVA where the dependency of cross-sectional stability on the laser power parameter is demonstrated, enabling, at the same time, the understanding of unstructured datasets where multiple parameters vary at different levels. Finally, this work can be the pillar for adopting new production and part requirements while also giving directions about the effect of control strategies on the part quality. Full article

Keratoconus is a progressive corneal disorder that causes thinning and irregular astigmatism, often leading to significant visual impairment. In the advanced stages, surgical interventions are necessary to restore corneal shape, improve vision, and enhance contact lens tolerance. Intracorneal ring segments (ICRSs) have emerged as a well-established, minimally invasive option that not only improves vision but also has the potential to delay or prevent the need for corneal transplantation in advanced cases. Recent advancements in the ICRS implantation techniques, patient selection, and femtosecond laser technology have significantly improved the precision and safety of these procedures, reducing complications. The ability to customize the ring parameters—such as thickness, arc length, and positioning—enables a more individualized approach, particularly for patients with irregular astigmatism. Artificial intelligence (AI) is also emerging as a promising tool for optimizing ICRS planning and improving patient outcomes. Although still in the early stages, AI algorithms may refine the treatment strategies by analyzing large datasets, improving the patient selection, and predicting long-term outcomes. Corneal Allogenic Intrastromal Ring Segments (CAIRSs) offer a novel alternative to synthetic ICRSs, with advantages like improved biocompatibility and reduced extrusion risk. However, CAIRSs remain an evolving technique that requires further refinement and long-term evaluation to determine the tissue integration, the durability of the refractive outcomes, and the potential for late-onset complications. In conclusion, ICRSs continue to be a safe and effective option for managing advanced keratoconus. Ongoing refinement of the surgical approaches—combined with advancements such as femtosecond laser technology and the integration of AI—will ensure that both ICRSs and CAIRSs remain key components in the therapeutic arsenal for keratoconus, offering sustained visual improvements and the potential to delay or avoid corneal transplantation. Full article

Laser marking on wafers can introduce various defects such as inconsistent mark quality; under- or over-etching, and misalignment. Excessive laser power and inadequate cooling can cause burning or warping. These defects were inspected using machine vision, confocal microscopy, optical and scanning electron microscopy, acoustic/ultrasonic methods, and inline monitoring and coaxial vision. Machine learning has been successfully applied to improve the classification accuracy, and we propose a random forest algorithm with a training database to not only detect the defect but also trace its cause. Four causes have been identified as follows: unstable laser power, a dirty laser head, platform shaking, and voltage fluctuation of the electrical power. The object-matching technique ensures that a visible image can be utilized without a precise location. All inspected images were compared to the standard (qualified) product image pixel-by-pixel, and then the 2D matrix pattern for each type of defect was gathered. There were 10 photos for each type of defect included in the training to build the model with various labels, and the synthetic testing images altered by the defect cause model for laser marking defect inspection had accuracies of 97.0% and 91.6% in sorting the error cause, respectively Full article

The remote sensing of seismic waves in challenging and hazardous environments, such as active volcanic regions, remains a critical yet unresolved challenge. Conventional methods, including laser Doppler interferometry, InSAR, and stereo vision, are often hindered by atmospheric turbulence or necessitate access to observation sites, significantly limiting their applicability. To overcome these constraints, this study introduces a Moiré-based apparatus augmented with active convolved illumination (ACI). The system leverages the displacement-magnifying properties of Moiré patterns to achieve high precision in detecting subtle ground movements. Additionally, ACI effectively mitigates atmospheric fluctuations, reducing the distortion and alteration of measurement signals caused by these fluctuations. We validated the performance of this integrated solution through over 1900 simulations under diverse turbulence intensities. The results illustrate the synergistic capabilities of the Moiré apparatus and ACI in preserving the fidelity of Moiré fringes, enabling reliable displacement measurements even under conditions where passive methods fail. This study establishes a cost-effective, scalable, and non-invasive framework for remote seismic monitoring, offering transformative potential across geophysics, volcanology, structural analysis, metrology, and other domains requiring precise displacement measurements under extreme conditions. Full article

Purpose: To review the role of prophylactic panmacular laser treatment for age-related macular degeneration (AMD). Method: A narrative review of studies employing laser treatment for non-exudative (“dry”) AMD listed in the PubMed database. Results: In multiple published studies, macular laser treatment that causes laser-induced retinal damage (LIRD) has shown either no overall benefit or has accelerated disease progression and vision loss in eyes with dry AMD, particularly in high-risk eyes with more severe pre-treatment disease. Conversely, other studies, including randomized and matched propensity-scored real-world-data (RWD) clinical studies, indicate that avoidance of LIRD may allow laser to be used safely and effectively to prevent vision loss from AMD by slowing disease progression and preventing neovascular conversion without adverse treatment effects, benefiting the highest-risk eyes most. Conclusions: AMD is the leading cause of irreversible vision loss worldwide. Current evidence suggests that laser prophylaxis for dry AMD may hold great promise in preventing age-related vision loss. More studies, especially prospective clinical trials, from more investigators, are needed. If current evidence is confirmed, laser prophylaxis would rise to a preeminent position as the safest, most effective, and most economical and accessible approach to reducing vision loss from AMD. Full article

Laser-Directed Energy Deposition (LDED) has recently been widely used for 3D-printing metal components and repairing high-value parts. One key performance indicator of the LDED process is represented by melt pool stability and spatter behavior. In this research study, an off-axis vision monitoring system is employed to characterize spatter formation based on different anomalies in the process. This study utilizes a 1 kW fiber laser-based LDED system equipped with a monochrome high-dynamic-range (HDR) vision camera and an SP700 Near-IR/UV Block visible bandpass filter positioned at various locations. To extract meaningful features from the original images, a novel image processing algorithm is developed to quantify spatter counts, orientation, area, and distance from the melt pool under harsh conditions. Additionally, this study analyzes the average number of spatters for different laser power settings, revealing a strong positive correlation. Validation experiments confirm over 93% detection accuracy, underscoring the robustness of the image processing pipeline. Furthermore, spatter detection is employed to assess the impact of spatter formation on deposition continuity. This research study provides a method for detecting spatters, correlating them with LDED process parameters, and predicting deposit quality. Full article

Background/Objectives: This study assessed the reliability of the Barrett True-K formula in patients who had undergone laser-based corneal refractive surgery by comparing outcomes using measured vs. predicted posterior corneal astigmatism (PCA) within the Barrett True-K No History formula. Methods: We selected 49 eyes out of 41 patients with a history of uncomplicated laser visual correction (LVC) that underwent cataract surgery between 2020 and 2024. The Front K1 and K2, the Back K1 and K2, the anterior chamber depth, the lens thickness, the horizontal white-to-white, and the central corneal thickness were measured using Pentacam. The axial length was measured using the IOL Master 500 or NIDEK AL-Scan. These data were then imported into the freely available online Barrett True-K calculator for post-LVC eyes, and the postoperative results were compared with the predicted IOL target. The cumulative distribution of the refractive prediction error, absolute refractive prediction error, and refractive prediction error were calculated as the difference between the postoperative spherical equivalent and the expected spherical equivalent for both the predicted and measured PCA calculations. Results: The results suggest improved accuracy with the Barrett True-K formula when incorporating measured PCA values, supporting the use of corneal tomography for optimized refractive outcomes in post-LVC cataract patients. Conclusions: It is always advisable to measure the posterior corneal surface using corneal tomography in all patients who have undergone LVC to achieve better refractive outcomes after cataract surgery. Full article

The automation of adhesive application in footwear manufacturing is challenging due to complex surface geometries and model variability. This study presents an integrated 3D vision-based robotic system for adhesive spraying on lasted uppers. A triangulation-based scanning setup reconstructs each upper into a high-resolution point cloud, enabling customized spraying path planning. A six-axis robotic arm executes the path using an adaptive transformation matrix that aligns with surface normals. UV fluorescent dye and inspection are used to verify adhesive coverage. Experimental results confirm high repeatability and precision, with most deviations within the industry-accepted ±1 mm range. While localized glue-deficient areas were observed around high-curvature regions such as the toe cap, these remain limited and serve as a basis for further system enhancement. The system significantly reduces labor dependency and material waste, as observed through the replacement of four manual operators and the elimination of adhesive over-application in the tested production line. It has been successfully installed and validated on a production line in Hanoi, Vietnam, meeting real-world industrial requirements. This research contributes to advancing intelligent footwear manufacturing by integrating 3D vision, robotic motion control, and automation technologies. Full article