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Search Results (3,346)

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17 pages, 4465 KB  
Review
Advances and Applications of Narrow-Linewidth Vertical-Cavity Surface-Emitting Lasers
by Xiaoru Li, Ning Cui and Baolu Guan
Photonics 2026, 13(5), 450; https://doi.org/10.3390/photonics13050450 (registering DOI) - 2 May 2026
Abstract
Vertical-cavity surface-emitting lasers (VCSELs) have emerged as essential light sources for atomic-precision measurement, quantum-secure communication, high-speed optical transmission, and laser coherent scanning detection, owing to their low power consumption, high-quality beam characteristics, and ease of two-dimensional integration. However, the fundamental limitation on linewidth [...] Read more.
Vertical-cavity surface-emitting lasers (VCSELs) have emerged as essential light sources for atomic-precision measurement, quantum-secure communication, high-speed optical transmission, and laser coherent scanning detection, owing to their low power consumption, high-quality beam characteristics, and ease of two-dimensional integration. However, the fundamental limitation on linewidth narrowing in VCSELs arises from their inherently short resonator, resulting in a natural linewidth on the order of 50–100 MHz. This limitation prevents conventional VCSELs from meeting the stringent requirements of advanced applications, making the ultra-narrow linewidth a key focus in optoelectronics research. This review analyzes representative achievements and application scenarios of narrow-linewidth VCSELs, evaluates the merits and limitations of industrial-grade devices, and envisions future directions in next-generation optoelectronic systems. Distinct from existing reviews, it integrates key single-mode fabrication techniques, quantitative linewidth requirements across applications, silicon photonic integration, and scalable manufacturing trends, establishing a complete mechanism–technology–application–industry analytical framework. Full article
(This article belongs to the Special Issue Recent Progress in Vertical-Cavity Surface-Emitting Lasers (VCSELs))
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17 pages, 3037 KB  
Article
Process Optimization and Microstructural Evolution of TC4 Alloy with YH2 Addition Fabricated by PBF-LB
by Wei Zhang, Baozhen Yang, En Zhu and Feibiao Yu
Coatings 2026, 16(5), 543; https://doi.org/10.3390/coatings16050543 (registering DOI) - 2 May 2026
Abstract
A three-factor, four-level orthogonal design was employed to optimize the overall forming quality of powder bed fusion with a laser beam (PBF-LB)-fabricated TC4 alloy containing 0.3 wt.% YH2. Sixteen process-parameter combinations were established, and two specimens were fabricated for each combination. [...] Read more.
A three-factor, four-level orthogonal design was employed to optimize the overall forming quality of powder bed fusion with a laser beam (PBF-LB)-fabricated TC4 alloy containing 0.3 wt.% YH2. Sixteen process-parameter combinations were established, and two specimens were fabricated for each combination. Laser power, scanning speed, and hatch spacing were selected as the investigated variables. Relative density, surface roughness, and Vickers hardness were evaluated using the entropy weight method combined with the weighted-sum method. On this basis, the microstructure of the specimens produced under the optimal process parameters was systematically characterized. The results showed that the influence of the investigated factors on overall forming quality followed the order: hatch spacing > laser power > scanning speed. The optimal process parameters were a laser power of 200 W, a scanning speed of 1100 mm/s, and a hatch spacing of 0.10 mm, under which the specimens exhibited superior overall forming quality. The addition of 0.3 wt.% YH2 did not significantly alter the dominant phase constitution of the alloy, but promoted α′ martensite refinement and weakened the texture through the in situ formation of Y2O3 nano-oxide particles. Full article
(This article belongs to the Section High-Energy Beam Surface Engineering and Coatings)
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9 pages, 1059 KB  
Article
154-W, Single-Frequency, Two-Stage Innoslab Amplifier at 1319 nm
by Xiaochuan Zheng, Yanhua Lu, Xuguang Zhang, Xingwang Luo, Junzhi Ye, Peng Huang, Haoyue Shen, Tianxiang Xie, Lei Zhang, Jianli Shang, Qingsong Gao and Weimin Wang
Photonics 2026, 13(5), 449; https://doi.org/10.3390/photonics13050449 - 1 May 2026
Abstract
A 1319 nm, single-frequency, two-stage partially end-pumped slab (Innoslab) amplifier with high output power and excellent beam quality was reported. A 3 W, quasi-continuous wave pulsed, single-frequency all-fiber seed laser was amplified to a maximum average power of 154.0 W with a magnification [...] Read more.
A 1319 nm, single-frequency, two-stage partially end-pumped slab (Innoslab) amplifier with high output power and excellent beam quality was reported. A 3 W, quasi-continuous wave pulsed, single-frequency all-fiber seed laser was amplified to a maximum average power of 154.0 W with a magnification of ~51.3 and overall optical-to-optical efficiency up to 12.0%. The output pulse width was 132.6 μs at a repetition rate of 500 Hz. The beam quality factors of M2 were 1.4 and 1.3 in the horizontal and vertical directions, respectively. The power stability at the maximum output power was 0.43% (RMS) in 10 min. Higher output power and optical-to-optical efficiency could be achieved through optimizing mode matching between the pump beam and the seed laser beam. Full article
(This article belongs to the Special Issue Advances in Solid-State Laser Technology and Applications)
19 pages, 4057 KB  
Article
Experimental and Numerical Analysis of Laser-Welded GFRP–PBT Joints for Aerospace Components
by Ana-Teodora Untariu, Katarina Monkova, Liviu Marșavina, Nicușor-Alin Sîrbu and Sergiu-Valentin Galațanu
Aerospace 2026, 13(5), 426; https://doi.org/10.3390/aerospace13050426 - 1 May 2026
Abstract
This study investigates laser transmission welding of 30% glass fiber-reinforced polybutylene terephthalate (PBT-GF30). Injection-molded plates were used as base material, from which specimens were prepared, welded, and experimentally tested. The influence of key process parameters, including laser power, beam size, and scanning speed, [...] Read more.
This study investigates laser transmission welding of 30% glass fiber-reinforced polybutylene terephthalate (PBT-GF30). Injection-molded plates were used as base material, from which specimens were prepared, welded, and experimentally tested. The influence of key process parameters, including laser power, beam size, and scanning speed, on weld quality was systematically evaluated through an iterative optimization approach. An optimized parameter set (400 W laser power, reduced beam size, and increased scanning speed) enabled stable and repeatable weld formation with minimal thermal degradation. Experimental results were further supported by finite element analysis, showing good agreement between numerical and experimental data. The findings confirm the feasibility of laser welding for PBT-GF30 and its potential for aerospace applications requiring precision, weight reduction, and structural reliability. Full article
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17 pages, 14016 KB  
Article
Influence of the Two-Stage Femtosecond Laser Processing on AISI 321 Surface Roughness and Optical Parameters
by Sergey Dobrotvorskiy, Yevheniia Basova, Borys A. Aleksenko, Dmytro Trubin, Mikołaj Kościński, Paweł Zawadzki, Marcel Lojka and Michal Hatala
Machines 2026, 14(5), 499; https://doi.org/10.3390/machines14050499 - 30 Apr 2026
Viewed by 6
Abstract
The study is devoted to determining the degree of influence of the first and second stages of AISI 321 steel surface treatment with a femtosecond laser, with unchanged laser parameter characteristics, on the blackening parameters and parameters characterizing the distribution of surface heights [...] Read more.
The study is devoted to determining the degree of influence of the first and second stages of AISI 321 steel surface treatment with a femtosecond laser, with unchanged laser parameter characteristics, on the blackening parameters and parameters characterizing the distribution of surface heights according to the ISO 25178 standard. Surface blackening is important for production automation for better visibility of markers by optical sensors. The assessment is carried out from the point of view of changing the degree of blackening of the studied surface. During the experiment, it was found that secondary surface treatment without changing the processing mode leads to an insignificant, up to 5%, increase in the degree of surface blackening. Secondary laser processing revealed a diminishing returns effect, where doubling the energy input in perpendicular scanning resulted in only a marginal (~5%) gain in blackening. This phenomenon stems from surface morphological saturation, as the primary roughness parameters Sq and Sdq attain their plateau values, without contributing to the further formation of hierarchical light-trapping structures. It was also found that during the blackening process, such parameters as the maximum peak height Sp, the ten-point surface height S10z, and the asymmetry Ssk increased more than others. After repeated treatment, the values of the parameters maximum valley depth Sv and the root mean square slope Sdq increased the most. At the same time, the nature of the normal Gaussian surface height distribution was preserved. As the Sdq value increases, the number of randomly located reflecting surfaces increases, and this leads to better scattering of the directed beam. On the other hand, the absence of random fragments on the vertices of the periodic surface structure, which corresponds to a high Sku index, allows such a surface to scatter light more effectively. Full article
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16 pages, 2357 KB  
Article
Efficient Picosecond Laser Lift-Off of Copper Oxide from Copper: Optimal Fluence and Focusing Conditions for Maximum Delamination Area
by Andrius Žemaitis, Paulius Gečys and Mindaugas Gedvilas
Appl. Sci. 2026, 16(9), 4328; https://doi.org/10.3390/app16094328 - 29 Apr 2026
Viewed by 108
Abstract
The laser-induced lift-off of functional surface layers is a key process in micro- and nano-fabrication; however, optimization criteria for maximizing the lifted-off area remain insufficiently defined. In analogy to the well-established theory of efficient laser ablation, where the maximum ablated volume per pulse [...] Read more.
The laser-induced lift-off of functional surface layers is a key process in micro- and nano-fabrication; however, optimization criteria for maximizing the lifted-off area remain insufficiently defined. In analogy to the well-established theory of efficient laser ablation, where the maximum ablated volume per pulse is achieved at a peak fluence of F0opt=e2Fth, we develop a theoretical framework for efficient laser lift-off driven by Gaussian beams. The main highlight of this work is the derivation of a new analytical equation for the maximum delaminated area, enabling the straightforward determination of optimal processing conditions. By analytically describing the lift-off area as a function of peak fluence, beam radius, and focus position, we demonstrate that the maximum lifted-off area is achieved at a substantially lower optimal fluence, namely F0opt=e1Fth. Closed-form expressions for the optimal beam radius, maximal lift-off area, and optimal focus position are derived and validated by numerical modeling. The theory is applied to the picosecond laser lift-off of copper oxide from copper, showing excellent agreement between experimental observations and model predictions. The results reveal fundamental differences between ablation- and lift-off-dominated material removal and provide practical guidelines for maximizing process efficiency in laser-assisted delamination, selective coating removal, and surface functionalization. Full article
(This article belongs to the Special Issue New Trends in Laser Processing for Advanced Manufacturing)
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28 pages, 2651 KB  
Article
Safety Assessment of the Timber Structure of the Great Mercy Hall at Chongshan Temple in Taiyuan: An Integrated Study Based on Form Restoration, Damage Detection, and Monitoring Validation
by Yi Lu, Xuechi Chen, Yijing An, Xiaolong Wang, Yunong He, Xiangling Bai and Pengju Han
Buildings 2026, 16(9), 1732; https://doi.org/10.3390/buildings16091732 - 27 Apr 2026
Viewed by 116
Abstract
This study scientifically assessed the safety of the Ming Dynasty official-style timber structure of Taiyuan Chongshan Temple’s Great Mercy Hall, a nationally protected cultural relic. An integrated framework was adopted, including form restoration via 3D laser scanning and manual surveying, damage detection using [...] Read more.
This study scientifically assessed the safety of the Ming Dynasty official-style timber structure of Taiyuan Chongshan Temple’s Great Mercy Hall, a nationally protected cultural relic. An integrated framework was adopted, including form restoration via 3D laser scanning and manual surveying, damage detection using impedance meters, stress wave tomography and one-dimensional stress wave testing, mechanical analysis with a differentiated material finite element model, and short-term on-site monitoring at risk points. Results showed that the 303.3 mm construction ruler length was restored, with the column grid tilting northwestward; the main structure was hardwood pine, and critical columns had severe localized damage (24% internal damage rate, 13% cross-sectional damage ratio) with 42% residual strength in some members; and the structure remained elastically safe, with material degradation causing 6.3–13.3% linear displacement amplification. Two weak links (eave purlin deflection: 33–37 mm; double-eave golden column axial force concentration: 86.9–88.5 kN) and dougong’s outward inclination due to eccentric compression were identified. Short-term monitoring indicated temperature-driven elastic responses and an 8 mm cumulative residual displacement in the northern single-step beam, and a three-level early warning threshold system was proposed. This study clarified the hall’s state as “overall stable with localized weaknesses”, providing a methodological reference for the preventive protection of similar ancient timber structures. Full article
(This article belongs to the Section Building Structures)
18 pages, 29500 KB  
Article
The Observed Wind-Induced Deviation of Drop Fall Trajectories Above an Optical Disdrometer
by Enrico Chinchella, Arianna Cauteruccio, Filippo Calamelli, Daniele Rocchi and Luca G. Lanza
Hydrology 2026, 13(5), 119; https://doi.org/10.3390/hydrology13050119 - 26 Apr 2026
Viewed by 145
Abstract
The impact of wind on disdrometer measurements has not yet been demonstrated through controlled reproducible physical experiments. This study aims to provide quantitative evidence of the deviation in raindrop trajectories approaching the sensing area of an optical disdrometer (the Thies Clima LPM) when [...] Read more.
The impact of wind on disdrometer measurements has not yet been demonstrated through controlled reproducible physical experiments. This study aims to provide quantitative evidence of the deviation in raindrop trajectories approaching the sensing area of an optical disdrometer (the Thies Clima LPM) when immersed in a wind flow with a known velocity and direction relative to the sensor orientation. To this end, water drops with diameters between 0.9 mm and 1 mm were released in a wind tunnel and directed towards the instrument’s sensing area. Their trajectories were measured using a high-speed camera and compared with those expected in undisturbed conditions, as well as with the airflow field around the instrument body as measured in previous studies. This experiment provided the first direct measurement of the deviation in individual drop trajectories induced by wind near the Thies Clima LPM, a disdrometer commonly used in hydrological studies and applications. The effect of the non-radially symmetric geometry of the instrument on wind direction was observed, identifying the configuration most affected (parallel to the laser beam). The repeatability of the drop releasing system was checked by releasing multiple drops from the same position. This allowed attributing differences in the observed trajectories to a variation in the drop diameter. The collected dataset can be used to validate numerical models of the wind-induced bias of disdrometers and to develop adjustment functions for field measurements. Full article
(This article belongs to the Section Hydrological Measurements and Instrumentation)
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16 pages, 4163 KB  
Article
Methods for Improving the Straightness Accuracy of Laser Fiber-Based Collimation Measurement
by Ying Zhang, Peizhi Jia, Qibo Feng, Fajia Zheng, Fei Long, Chenlong Ma and Lili Yang
Sensors 2026, 26(9), 2676; https://doi.org/10.3390/s26092676 - 25 Apr 2026
Viewed by 800
Abstract
Laser fiber-based collimation straightness measurement can eliminate the intrinsic drift of the laser source while offering a simple configuration and simultaneous measurement of straightness in two orthogonal directions. As a high-precision optoelectronic sensing method, it has been widely used for the measurement of [...] Read more.
Laser fiber-based collimation straightness measurement can eliminate the intrinsic drift of the laser source while offering a simple configuration and simultaneous measurement of straightness in two orthogonal directions. As a high-precision optoelectronic sensing method, it has been widely used for the measurement of straightness, parallelism, perpendicularity, and multi-degree-of-freedom geometric errors. However, two common issues remain in practical applications. One is the nonlinear response of the four-quadrant detector, the core position-sensitive sensor, which is caused by detector nonuniformity and the quasi-Gaussian distribution of the spot. The other is the degradation of measurement performance by atmospheric inhomogeneity and air turbulence along the optical path, particularly in long-distance measurements. To address these issues, a two-dimensional planar calibration method is first proposed to replace conventional one-dimensional linear calibration. A polynomial surface-fitting model is introduced to correct the nonlinear response and inter-axis coupling errors of the four-quadrant photoelectric sensor. Simulation and experimental results show that the proposed method significantly reduces the standard deviation of calibration residuals and improves measurement accuracy. In addition, based on our previously developed common-path beam-drift digital compensation method, comparative experiments were carried out on double-pass common-path and single-pass optical configurations employing corner-cube retroreflectors, and theoretical simulations were performed to analyze the influence of air-turbulence disturbances on measurement stability. Both theoretical and experimental results show that the double-pass common-path configuration exhibits more pronounced temporal drift. Therefore, a real-time digital compensation method for beam drift in long-distance single-pass common-path measurements is proposed. Experimental results demonstrate that the proposed method effectively suppresses drift induced by environmental air turbulence and thereby improving the accuracy and stability of long-travel geometric-error and related straightness measurement for machine-tool linear axes. Full article
(This article belongs to the Special Issue Intelligent Sensors and Signal Processing in Industry—2nd Edition)
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17 pages, 9258 KB  
Article
Synergistic Suppression of Secondary Electron Yield from Al2O3 Ceramic Windows by TiN Film and Laser Surface Texturing
by Baolong Ma, Shixi Chen, Chen Chen, Fanxi Zhang, Yaru Wang, Yixin Si, Jinglun Li, Jinghe Yang, Haipeng Li, Sheng Wang and Yupeng Xie
Nanomaterials 2026, 16(9), 513; https://doi.org/10.3390/nano16090513 (registering DOI) - 24 Apr 2026
Viewed by 588
Abstract
To suppress the Secondary Electron Yield (SEY) of Al2O3 ceramic surfaces for accelerator ceramic windows, a synergistic strategy integrating TiN film deposition and laser surface texturing was developed. TiN films were first deposited on Al2O3 substrates by [...] Read more.
To suppress the Secondary Electron Yield (SEY) of Al2O3 ceramic surfaces for accelerator ceramic windows, a synergistic strategy integrating TiN film deposition and laser surface texturing was developed. TiN films were first deposited on Al2O3 substrates by pulsed DC magnetron sputtering, and the sputtering power was optimized through systematic characterization of the film morphology and chemical states, with 300 W identified as the optimal deposition condition. Laser surface texturing was then introduced to construct micro-structured Al2O3 surfaces with different geometrical features. Among the investigated laser powers, the 12 W-treated surface exhibited the most developed surface morphology and the highest roughness, indicating the most favorable topography for electron trapping. SEY measurements showed that the maximum SEY decreased from 8.2 for the as-received Al2O3 to 5.5 after deposition of a 10 nm TiN film, and was further reduced to 2.1, 1.0, and 1.7 for the textured TiN/Al2O3 surfaces prepared at 6, 12, and 18 W, respectively, with the best suppression for the 12 W textured TiN/Al2O3. The enhanced performance is attributed to the synergistic effect of low-SEY TiN surface chemistry and geometrical electron trapping induced by laser texturing. This work provides an effective route for constructing low-SEY Al2O3 ceramic surfaces for beam-window-related applications. Full article
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12 pages, 1913 KB  
Article
Femtosecond Laser-Induced Ultrafast Electron Redistribution near a Microscale Metallic Filament
by Dacai Liu and Bin Li
Photonics 2026, 13(5), 415; https://doi.org/10.3390/photonics13050415 - 24 Apr 2026
Viewed by 271
Abstract
In this study, a femtosecond laser beam is delivered to metal wire targets to generate suprathermal electron jets reaching energies of several hundreds of keV. During the process, it is observed that the mirror-imaging distribution of the beam focus with respect to the [...] Read more.
In this study, a femtosecond laser beam is delivered to metal wire targets to generate suprathermal electron jets reaching energies of several hundreds of keV. During the process, it is observed that the mirror-imaging distribution of the beam focus with respect to the surface of the target displays highly asymmetric features and different dynamic responses. Especially, the exterior focus exhibits an extraordinary polarity reversal of the macroscopic current, while the interior focus behaves ordinarily. The former is attributed to the strong field at the focal point outside the surface, causing the secondary ionization and driving electrons back to the target, thereby reshaping the distribution of these high-energy hot electrons and the morphology of plasma jets. A numerical model is proposed to simulate the experimental observation and interpret the unexpected phenomenon. Furthermore, the particle-in-cell algorithm is also implemented to verify the results and present more details. This study seeks to emphasize the role of focal position in regulating the photoemission process, which may offer a fresh perspective for research in laser–material interactions and dynamics. Full article
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14 pages, 2172 KB  
Article
Turbulence-Resistant Femtosecond Filaments via Nonlinear Self-Guiding and OAM Modulation
by Jinpei Liu, Xi Yang, Weiyun Jin, Zuyou Ren, Caiyi Yang and Tingting Shi
Sensors 2026, 26(9), 2618; https://doi.org/10.3390/s26092618 - 23 Apr 2026
Viewed by 607
Abstract
As a prominent frontier in ultrafast laser–matter interaction, femtosecond laser filamentation holds great potential for atmospheric pollutant detection and remote sensing. However, its practical application in the open atmosphere is severely hampered by atmospheric turbulence, which induces beam wander, wavefront distortion, and intensity [...] Read more.
As a prominent frontier in ultrafast laser–matter interaction, femtosecond laser filamentation holds great potential for atmospheric pollutant detection and remote sensing. However, its practical application in the open atmosphere is severely hampered by atmospheric turbulence, which induces beam wander, wavefront distortion, and intensity scintillations. In this study, we numerically investigated the propagation dynamics of femtosecond laser filaments in a turbulent medium and elucidated the underlying physical mechanisms. The results show that, compared to linear propagation, the nonlinear self-guiding effect inherent to filamentation effectively suppresses turbulence-induced beam wander. Furthermore, by employing vortex beams carrying orbital angular momentum (OAM), we significantly suppressed the stochastic generation of multiple filaments, thereby notably improving the stability of long-range filament propagation in complex atmospheric conditions. These findings provide new insights into the physical mechanisms and novel strategies for improving the robustness of laser filamentation technology in real-world turbulent environments. Full article
(This article belongs to the Section Optical Sensors)
24 pages, 2353 KB  
Review
Pulsed Diode-Pumped Alkali Vapor Lasers: State of the Art, Open Challenges, and Future Architectures
by Wenning Xu, Rongqing Tan and Zhiyong Li
Photonics 2026, 13(5), 411; https://doi.org/10.3390/photonics13050411 - 23 Apr 2026
Viewed by 211
Abstract
Diode-pumped alkali vapor lasers (DPALs) offer high quantum efficiency, low thermal loading, excellent beam quality, and emission wavelengths matched to important application scenarios. Extending DPALs toward pulsed regimes is of particular interest for applications such as lidar, free-space optical communication, and precision material [...] Read more.
Diode-pumped alkali vapor lasers (DPALs) offer high quantum efficiency, low thermal loading, excellent beam quality, and emission wavelengths matched to important application scenarios. Extending DPALs toward pulsed regimes is of particular interest for applications such as lidar, free-space optical communication, and precision material processing, where high peak power and flexible temporal control are required. This review surveys the key technologies underlying DPAL systems and summarizes the progress in pulsed-generation approaches. The pulsed techniques reported to date are systematically reviewed, including pump modulation, intracavity modulation, cavity dumping, and mode-locking, together with a comparison of their performance. The current status indicates that pulsed DPALs remain at an early stage, with limitations in parameter space exploration and performance scaling. Future developments are expected along several directions, including further exploration of mode-locked DPALs, burst-mode pulse generation for structured temporal output, power scaling through MOPA architectures, and spectral extension via nonlinear frequency conversion. These directions collectively define the pathway toward high-performance pulsed DPAL systems. Full article
(This article belongs to the Special Issue Laser Technology and Applications, 2nd Edition)
12 pages, 6657 KB  
Article
Fiber-Coupled Fully Integrated Spin-Exchange Relaxation-Free Atomic Magnetometer for Functional Biomagnetic Measurements
by Wennuo Jiang, Jianjun Li, Xinkun Li and Yuanxing Liu
Sensors 2026, 26(9), 2593; https://doi.org/10.3390/s26092593 - 22 Apr 2026
Viewed by 350
Abstract
The atomic magnetometer (AM), operating within the spin-exchange relaxation-free (SERF) regime, boasts numerous advantageous qualities, including ultrahigh sensitivity, exceptional spatial resolution, and minimal power consumption. Consequently, it emerges as a promising alternative to superconducting quantum interference devices in biomagnetic measurement applications. This paper [...] Read more.
The atomic magnetometer (AM), operating within the spin-exchange relaxation-free (SERF) regime, boasts numerous advantageous qualities, including ultrahigh sensitivity, exceptional spatial resolution, and minimal power consumption. Consequently, it emerges as a promising alternative to superconducting quantum interference devices in biomagnetic measurement applications. This paper details the development of a fully integrated SERF AM system comprising a compact sensor head and corresponding control electronics. Utilizing a 4 mm × 4 mm × 4 mm cubic vapor cell, we have successfully integrated the compact sensor into a 9 cm3 volume employing a single-beam scheme facilitated by a polarization-maintaining fiber. The in-house control electronics encompass essential components, such as the laser driver, coil driver, vapor-cell temperature controller, and transimpedance amplifier. As a result, the fully integrated SERF AM achieves a sensitivity of 25 fT/Hz1/2@5∼100 Hz, accompanied by a bandwidth of 193 Hz, meeting the necessary criteria for magnetocardiography (MCG) and magnetoencephalography (MEG) measurements. Furthermore, the fully integrated SERF AM successfully records typical MCG and alpha rhythm MEG signals, showcasing immense potential for biomagnetic imaging applications. Full article
(This article belongs to the Special Issue Smart Magnetic Sensors and Application)
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26 pages, 13164 KB  
Article
Surface Quality Enhancement of SLM-Fabricated Ti-6Al-4V via Top-Hat Laser Polishing: Melt Pool Dynamics and Microstructural Evolution
by Yingwei Kuang, Mingjun Liu, Haibing Xiao, Zhenmin Wang, Bowei Luo, Xiaomei Xu and Shun Gu
Nanomaterials 2026, 16(9), 505; https://doi.org/10.3390/nano16090505 - 22 Apr 2026
Viewed by 509
Abstract
Ti-6Al-4V parts fabricated via selective laser melting (SLM) often exhibit severe surface irregularities that limit their direct engineering application. This study proposes a top-hat beam laser polishing method to improve surface quality. The results show that surface roughness (Sa) is reduced to 0.48 [...] Read more.
Ti-6Al-4V parts fabricated via selective laser melting (SLM) often exhibit severe surface irregularities that limit their direct engineering application. This study proposes a top-hat beam laser polishing method to improve surface quality. The results show that surface roughness (Sa) is reduced to 0.48 μm, a 95.3% decrease from the as-built condition. The uniform energy distribution of the top-hat beam stabilizes melt pool behavior, enabling effective surface leveling through valley filling and lateral melt flow. In contrast, Gaussian beam polishing induces strong Marangoni convection and wake effects, resulting in higher residual roughness. Microstructural analysis indicates an increased fraction of equiaxed α grains and a β-phase content of ~6% after top-hat polishing. The heat-affected zone likely exhibits a subcritical heat-treatment-like effect, promoting fine secondary α precipitation. Additionally, localized stresses induced by steep thermal gradients during SLM are effectively relieved. Overall, top-hat laser polishing is a promising post-processing technique for enhancing the surface quality of Ti-6Al-4V components. Full article
(This article belongs to the Special Issue Recent Advances in Laser-Induced Carbon Nanomaterials)
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