Search Results (42)

The large-diameter slurry tunnel boring machine (TBM) is widely used in the construction of tunnels across rivers and seas. However, cutter wear has become a critical issue that severely limits the tunnelling efficiency. Taking the Qingdao Jiaozhou Bay Second Subsea Tunnel Project as the background, the wear patterns of disc cutters on the atmospheric cutterhead of a large-diameter slurry TBM under complex geological conditions were analyzed. The flat wear of disc cutters induced by factors such as rock chip accumulation in front of the cutterhead, the jump trajectory when changing disc cutters, alloy-insert disc cutter mismatch, cutter barrel clogging, and severe wear of scrapers is discussed. Furthermore, the impacts of measures such as slurry circulation to remove rock chips during TBM stoppage, clay dispersant injection into the slurry chamber, cutter barrel flushing, and the wear resistance optimization of cutters and cutter barrels on reducing cutter wear were investigated. Based on numerical simulations and field data, a methodology for determining the optimal timing for cutter replacement is proposed. The results indicate the following: The circulation system effectively reduces accumulation, minimizing secondary wear of the disc cutters and lowering the risk of clogging in the cutter barrel. Adopting measures such as shield shutdown, a circulation system to carry away the slag, cutter barrel flushing, and soaking in 2% dispersant for 8 h can effectively reduce the accumulation of rock chips and mud cakes on the cutterhead, which in turn reduces the flat wear of the disc cutter. Measures such as making the cutter body and cutter ring rotate together and adding wear-resistant plates to the cutter barrel greatly improve the life of the cutter. The sharp increase in composite parameters can serve as an effective marker for assessing cutter conditions. The findings of this study can provide valuable insights into reducing cutter wear in similar projects. Full article

In order to realize effective attitude-predictive control during large-diameter shield tunneling, this study established an intelligent framework for attitude prediction. Specifically, a principal component analysis–support vector regression (PCA-SVR) hybrid model was constructed, based on principal component analysis. The principal component analysis method was used to mine the relevant input parameters and reduce the accompanying data noise. SVR used statistical learning and structural risk minimization to overcome data overfitting. Taking a large-diameter shield tunnel, the Zhuhai Xingye Express Tunnel, as an example, the proposed PCA-SVR model was validated by considering tunnel excavation parameters, geometric parameters, and geological parameters. At the same time, the correlation coefficient was used to analyze the relationship between input parameters and attitude parameters. The results show that the propulsion cylinder pressure is an important factor affecting the trajectory of attitude motion. The geometrical and geological parameters of the shield have a strong correlation with the attitude parameters. The attitude parameters predicted by the model are within the range of the corresponding monitoring data. The high prediction accuracy verifies that the proposed PCA-SVR hybrid model can accurately predict the attitude parameters during shield tunneling. The prediction framework can be used for reference for the attitude-prediction control of shields in similar projects. Full article

The development of the subway system in Shenyang City, China, plays a vital role in alleviating traffic congestion and promoting sustainable societal growth. However, the deformation of the surface caused by the tunneling of the shield presents a significant threat to the structural integrity of Shenyang Subway Line 2 and adjacent geotechnical structures. To tackle this challenge, a set of FEA (finite element analysis) simulations were carried out to examine surface deformation under various construction scenarios for Line 2. These simulations were compared with empirical formulas and numerical analyses conducted using Midas GTS NX 2019 software, in addition to actual site measurements. The outcomes of the finite element analysis (FEA) demonstrated a closer alignment with the empirical data than with traditional formulas. The maximum deformation was observed to be approximately twice as large as the equivalent diameter at the back of the excavation face. The analysis indicated that surface deformation is inversely correlated with overburden thickness (H), soil elasticity (E), and the grout filling rate of the shield tail (ψ), while it is directly proportional to the shield’s outer diameter (D). This study provides important methods used in the shield tunneling process employed in the Shenyang subway and suggests that the developed methodologies may be applicable to similar subway projects. Full article

In the valve hall of the converter station of a UHV transmission project at high altitudes, the shielding sphere and the wall/floor form a large-size sphere–plane long air gap. Burr defects on the surface of the shielding sphere can affect its discharge characteristics. The streamer-to-leader transition is a key process in the discharge of the long air gap. The existing research is limited to the discharge characteristics of small-size electrodes at low altitudes and cannot be directly extended to those of large-size electrodes at high altitudes. Therefore, this paper constructs a discharge test platform with optical–electrical synchronous detection at an altitude of 2200 m. The instantaneous optical power, electric field intensity, high potential current, and other physical parameters during the discharge in the long air gap of a 1.3 m diameter sphere–plane system were collected for both a sphere electrode with burrs and one without burrs. The injection current of the initial streamer was used as the input variable and substituted into Gallimberti’s model to analyse the transformation process of the streamer stem’s vibrational energy into translational energy. A modified model that is more suitable for high altitudes was developed by taking into account convective diffusion and the thermal expansion of the streamer, and the influence of burr defects on the characteristics of the transition from streamer to leader was analysed and compared with the experimental results. Overall, burr defects reduced the duration of the streamer-to-leader transition and facilitated discharge. The analysis results generally agree with the experimental results. The research results are of great significance for the design of the valve hall insulation in converter stations at high altitudes. Full article

The evaluation of the wave-induced pore pressures around the offshore piles has attracted great attentions among coastal engineers, because they have been commonly used as foundations of numerous marine infrastructures. This paper presents comparative studies of the random wave-induced transient seabed response around single and double piles in a sandy seabed through a series of wave flume experiments. The influences of relative spacing ratios, wave incidence angles, and front pile diameters under different random wave parameters on oscillatory pore pressures in the vicinity of double piles are examined. In addition, variations in wave profiles and dynamic wave pressures surrounding single and double piles are quantitatively analyzed. Based on the experimental results, the following conclusions can be drawn: (1) under the influence of random waves, the wave profiles around the double piles exhibit obvious irregularity and nonlinearity; (2) the shielding effect existing in the tandem piles results in lower dynamic wave pressures around the rear pile compared to the front pile; (3) the pore pressures on the front surface of the double piles decrease with increasing soil depth, with a decreasing attenuation rate at each layer; (4) when the relative spacing ratio $G/D_2=3$, the group-pile effect weakens, leading to an increase in the pore pressures around the rear pile, approaching the results of a single pile under conditions of lower significant wave heights or periods; (5) the intense disturbance effect caused by large wave incidence angles exacerbates the pore pressure response around the double piles; (6) when the diameter of the front pile in the tandem piles increases, it enhances the shielding effect, thus suppressing the seabed response around the rear pile. In contrast, it causes an increase in the wave surface around the double piles, exacerbating the pore pressure response in the seabed. The latter effect becomes more pronounced when the significant wave height is larger. Full article

Due to its inherent advantages, shield tunnelling has become the primary construction method for urban tunnels, such as high-speed railway and metro tunnels. However, there are numerous technical challenges to shield tunnelling in complex geological conditions. Under the disturbance induced by shield tunnelling, sandy pebble soil is highly susceptible to ground loss and disturbance, which may subsequently lead to the risk of surface collapse. In this paper, large-diameter slurry shield tunnelling in sandy pebble soil is the engineering background. A combination of field monitoring and numerical simulation is employed to analyze tunnelling parameters, surface settlement, and deep soil horizontal displacement. The patterns of ground disturbance induced by shield tunnelling in sandy pebble soil are explored. The findings reveal that slurry pressure, shield thrust, and cutterhead torque exhibit a strong correlation during shield tunnelling. In silty clay sections, surface settlement values fluctuate significantly, while in sandy pebble soil, the settlement remains relatively stable. The longitudinal horizontal displacement of deep soil is significantly greater than the transverse horizontal displacement. In order to improve the surface settlement troughs obtained by numerical simulation, a cross-anisotropic constitutive model is used to account for the anisotropy of the soil. A sensitivity analysis of the cross-anisotropy parameter α was performed, revealing that as α increases, the maximum vertical displacement of the ground surface gradually decreases, but the rate of decrease slows down and tends to level off. Conversely, as the cross-anisotropy parameter α decreases, the width of the settlement trough narrows, improving the settlement trough profile. Full article

With the development of large-diameter shield tunnels, how to realize effective security and stability control of shield tunnel lining has become a significant research topic. This paper investigates the deformation and failure mechanism of lining large diameter shield tunnels in depth and discusses the deformation characteristics and influencing factors of the lining of the shield tunnel with various diameters through the software of finite element analysis ABACUS. A set of models with varying diameters is built under identical stress conditions in order to maintain control over the variable. The utilization of the elastic–plastic model is observed in the application of bolts and rebar. The utilization of the Concrete Damage Plasticity model has been taken into account for the concrete lining. For the sake of comparison, the crown displacement of the shield tunnel, strain in tension and compressive zones, bolt stress and strain, deformation and intemal force distribution around the shield tunnel, and cracks in the tension zone, are carefully studied. An in-depth analysis is conducted to elucidate the variations in damage evolution mechanisms across linings of different sizes, within the framework of plastic hinge theory. The results indicate that the convergence deformation of large-diameter tunnel lining increases significantly during loading compared with that of small-diameter tunnel. Moreover, the probability of brittle failure is higher in big-diameter shield tunnels compared to small-diameter tunnels, indicating that these larger tunnel structures are more prone to suffering geometric instability. Full article

Relying on the Mawan undersea large-diameter, dual-line, mud–water-balanced shield tunnel project and focusing on the characteristics of the tunnel, such as the complex geological conditions at the expected intersection location and the existence of a superimposed perturbation or secondary perturbation effect, theoretical calculations and three-dimensional numerical simulations were used to reveal the ground disturbance situation of the large-diameter, two-lane mud–water shield when it is propelled under various working conditions. The working conditions were set for the dynamic intersection of the left and right lines, with stopping and moving as the two modes, and a traversing simulation was carried out under three conditions related to the strata. The results show that the surface settlement curve for the two-lane construction became a “W”-shaped bimodal curve due to the superposition effect; the dynamic intersection construction greatly disturbed the ground layer and there was a plastic zone expanding outward at a small angle above the tunnel, with shear damage in the soil layer and tensile damage in the rock layer. A “one line stops, and another advances” intersection can reduce the impact of disturbance; the surface settlement value after the completion of the advancement was smaller than the dual-line intersection. The surrounding rock stress and displacement under the advancement of a single shield machine did not change to a great degree, there was no obvious change in the surface settlement above the tunnel, and the effect of the secondary disturbance was small. Full article

A three-dimensional numerical model was established based on ANSYS-AQWA (R19.0) software for the purpose of analyzing the hydrodynamic characteristics of a floating breakwater. This study examines three distinct floating breakwaters with different cross-sectional designs in order to evaluate their respective wave dissipation capabilities. It is suggested that the horizontal multi-cylinder floating breakwater exhibits a superior ability to dissipate waves when compared to both the single-cylinder and square pontoon configurations and can be deemed the most advantageous shielding strategy for potential engineering applications. Subsequently, this study examines the effects of influential parameters, including a large cylinder diameter, a small cylinder diameter, the angular position of the small cylinder, and the height and period of the incident wave, on the wave transmission coefficient. An empirical formula for the wave transmission coefficient was derived based on the numerical results. Additionally, the effects of influential parameters, including wind speed, current velocity, incident wave height and period, and water depth, on the maximum total mooring force were investigated. Furthermore, an empirical formula for the maximum total mooring force is proposed for practical implementation in engineering. Full article

A new idea to deal with the backmixing problem in a scaled-up multi-inlet vortex mixer is proposed in this paper. Firstly, a Reynolds-averaged Navier–Stokes–large-eddy simulation hybrid model was used to simulate the flow field in a vortex mixer, and the numerical simulation results were compared with those from a particle image velocimetry experiment in order to validate the shielded detached eddy simulation model in the rotating shear flow. Then, by adding a series of columns in the mixing chamber, the formation of wake vortexes was promoted. The flow field in the vortex mixer with different column arrangements were simulated, and the residence time distribution curves of the fluid were obtained. Meanwhile, the degree of backmixing in the vortex mixer was evaluated by means of a tanks-in-series model. In the total ten cases related with four groups of variables, it was found that increasing the diameter of the column was the most efficient for weakening the backmixing in the vortex mixer. Specifically, the vortexes made the kinetic energy of the fluid more evenly distributed in the center of the mixing chamber, thereby eliminating the low-pressure area. After structural adjustment, the number of equivalent mixers was increased by 55%, and the peak number of residence time distribution curves was reduced from four to one. Full article

The construction of large-diameter shield tunnels underwater involves complex variations in water and earth load outside the tunnel segment, as well as intricate mechanical responses. This study analyzes the variation laws of external loads, axial forces, and bending moments acting on the segment ring during the shield assembly and removal from the shield tail. It accomplishes this through the establishment of an on-site monitoring system based on the Internet of Things (IoT) and proposes a Bayesian-genetic algorithm model to estimate the water and earth pressure. The fluctuation section exhibits a peak load twice as high as that in the stable section. These variations are influenced by Jack thrust, shield shell force, and grouting pressure. The peak load observed in the fluctuation section is twice as high as the load observed in the stable section. During the shield tail removal process, the internal forces undergo significant fluctuations due to changes in both load and boundary conditions, and the peak value of the axial force during the fluctuation section is eight times higher than that during the stable section, while the peak value of the bending moment during the fluctuation section is five times higher than that during the stable section. The earth and water pressure calculated using the inversion analysis method, which relies on the measured internal forces, closely matches the actual measured values. The results demonstrate that the accuracy of the water and earth pressure obtained through inversion analysis is twice as high as that obtained using the full coverage pressure method. These results can serve as a valuable reference for similar projects. Full article

The aim of this research is to study the lateral deformation characteristics of the pile foundation in front of a shield construction and accurately predict its displacement in the shield tunneling direction. The impact of deep-shield construction on the pile foundations was analyzed using the Mindlin elastic solution to determine the lateral displacement. The Kerr foundation model and other factors, like additional shield thrust and uneven shell friction, were considered. The study assessed the impact of the incision distance, shield outer diameter, and additional thrust on pile displacement. The theoretical and numerical solutions of lateral displacement at various shield construction stages were compared to determine the variation law. The results indicate that the theoretical method is reliable, considering its good agreement with the numerical solutions. The buried depth of the shield means that the upper part of the pile is less affected by the additional thrust, leading to less deformation at the top. We recommend using a smaller shield thrust and outer diameter to control the pile’s end and top displacement. Full article

To reduce traffic congestion and meet the demand for rail transportation, the diameters of shield tunnels are constantly expanded. The super-large diameter, deep depth and long distance of super-large-diameter shield tunnels, coupled with the limitation of existing structures on underground construction space, cause many problems in the construction of these tunnels, such as affecting existing structures. This study takes a shield project in Wuhan as the research object, uses the finite element method to simulate the influence of super-large-diameter shield tunnelling on the displacement of the existing Line 5 tunnel segments, and analyzes the influence of the isolation pile arrangement and length on the isolation effect. The analysis indicates that (1) the displacement of Line 5 decreases with an increasing horizontal center distance between the tunnels and increases with an increasing vertical center distance between the tunnels, with a maximum displacement of 17.9 mm; (2) the displacement direction and position of the maximum displacement of Line 5 vary with changes in the vertical center distance between the tunnels, but remain essentially constant with changes in the horizontal center distance; and (3) the isolation piles closer to the shield tunnel improve support, with its isolation effect on the Line 5 segment becoming limited. Full article

The complex distribution of synchronous grouting pressure results in excessive tunnel deformation and various structural diseases, especially for ultra-large-diameter shield tunnels. In this study, to reduce the risk of tunnel failure, a three-dimensional refined finite element model was established for the Wuhan Lianghu highway tunnel project, taking into account the non-uniform distribution of synchronous grouting pressure. This study focuses on investigating the development patterns of internal forces, deformations, and damages in segment structures under varying grouting pressure ratios. The results indicate that the primary failure mode of a segment is tensile failure occurring at the outer edge of the arch. Moreover, an increased ratio of grouting pressure between the arch bottom and top leads to a higher positive bending moment value and greater tensile damage at the arch waist. The tunnel ring gradually exhibits distinct “horizontal duck egg” shape deformation. When the grouting pressure ratio is 2.8, there is a risk of tensile cracking at the outer edge of the arch waist. At this time, the segment convergence deformation is 39.71 mm, and the overall floating amount reaches 43.12 mm. This research offers engineering reference for the prediction of internal forces and deformations in ultra-large-diameter shield tunnels during grouting construction, thereby facilitating their application in the development of resilient cities. Full article

In order to accommodate more transportation-supporting facilities, the expansion of structures’ inner diameter has become the development trend of metro shield tunnels. But for large inner-diameter shield tunnels, the segment thickness design and bearing performance characteristics of tunnels under lateral unloading are still unclear. The purpose of the research was to select the optimal segment thickness and clarify the bearing performance of large inner-diameter shield tunnels. Therefore, in this study, a 3D refined numerical model was established to analyze and determine the optimal segment thickness for a shield tunnel with an inner diameter of 5.9 m. Furthermore, a full-scale test was carried out to study the bearing performance of the shield tunnel under lateral unloading. The results showed that the maximum tunnel horizontal deformation difference between the calculation and the test did not exceed 5%, and the maximum difference in the overall structure deformation between the calculation and the test did not exceed 7%. Increasing the segment thickness can reduce the convergence deformation of the shield tunnel nonlinearly; the deformation reduction was no longer significant when the segment thickness increased to 400 mm with an inner diameter of 5.9 m. Under the lateral unloading condition, the internal force of the tunnel structure increased significantly at sections of 0°, 55°, 125°, and 190°. Compared with the normal design load stage, the maximum bending moment and axial force increased by 36% and 74.1%, respectively, in the final failure stage. There was no bolt yield during the entire unloading process, indicating that the excessive strength of the bolt could not fully play a role in the entire life cycle of the large inner-diameter tunnel structure. The failure mechanism of the shield tunnel can be described as follows: in the early stage of a load, a shield tunnel will appear with joints open and dislocated. As the load increases, cracks in different directions gradually appear near the tunnel joint. In the ultimate load stage, the shield tunnel loses load-bearing capacity, and large areas of falling blocks appear at the top and bottom of the tunnel. Full article