Search Results (128)

Fracture toughness anisotropy is a key concern in IN718 components produced by Laser Powder Bed Fusion (LPBF), due to their strong crystallographic texture and characteristic lamellar microstructure. In this study, the effect of grain orientation on fracture toughness was evaluated by testing two LPBF IN718 builds with the same laser scanning strategy (R0), but with two different orientations: vertical (R0-0) and 45° inclined (R0-45) relative to the build direction. The mechanical response was assessed through compact tension (CT) tests following ASTM E399 and ASTM E1820 standards. Results show that the R0-45 specimens exhibited a fracture toughness nearly 2.5 times higher than R0-0 specimens. Detailed microstructural analysis, supported by EBSD and SEM, reveals that the higher toughness in the R0-45 orientation is linked to a combination of smaller effective grain size along the crack path, higher levels of geometrically necessary dislocations (GND), and increased kernel average misorientation (KAM), which collectively enhance plastic accommodation and crack-tip shielding. These findings support and reinforce the established understanding of the relationship between microstructure and anisotropic fracture behavior in LPBF IN718, facilitating its practical application in the design and orientation of additively manufactured components. Full article

Breast cancer invasion and subsequent metastasis to distant tissues occur when cancer cells lose cell–cell contact, develop a migrating phenotype, and invade the basement membrane (BM) and the extracellular matrix (ECM) to penetrate blood and lymphatic vessels. The identification of the mechanisms which induce the development from a ductal carcinoma in situ (DCIS) to a minimally invasive breast carcinoma (MIBC) is an emerging area of research in understanding tumor invasion and metastatic potential. To investigate the progression from DCIS to MIBC, we analyzed peritumoral collagen architecture using correlative scanning electron microscopy (SEM) on histological sections from human biopsies. In DCIS, the peritumoral collagen organizes into concentric lamellae (‘circular fibers’) parallel to the ducts. Within each lamella, type I collagen fibrils align in parallel, while neighboring lamellae show orthogonal fiber orientation. The concentric lamellar arrangement of collagen may physically constrain cancer cell migration, explaining the lack of visible tumor cell invasion into the peritumoral ECM in DCIS. A lamellar dissociation or the development of small inter fiber gaps allowed isolated breast cancer cell invasion and exosomes infiltration in the DCIS microenvironment. The radially arranged fibers observed in the peri-tumoral microenvironment of MIBC biopsies develop from a bending of the circular fibers of DCIS and drive a collective cancer cell invasion associated with an intense immune cell infiltrate. Type I collagen fibrils represent the peri-tumoral nano-environment which can play a mechanical role in regulating the development from DCIS to MIBC. Collectively, it is plausible to suggest that the ECM effectors implicated in breast cancer progression released by the interplay between cancer, stromal, and/or immune cells, and degrading inter fiber/fibril hydrophilic ECM components of the peritumoral ECM, may serve as key players in promoting the dissociation of the concentric collagen lamellae. Full article

This study systematically investigates the effects of heat treatment at 800–1000 °C on the microstructure and mechanical properties of 10 wt.% TiB₂@Ti/AlCoCrFeNi_2.1 eutectic high-entropy alloy matrix composites (EHEAMCs) prepared by vacuum hot-pressing sintering. The results show that the materials consist of FCC, BCC, TiB₂, and Ti phases, with a preferred orientation of the (111) crystal plane of the FCC phase. As the temperature increases, the diffraction peak of the BCC phase separates from the main FCC peak and its intensity increases, while the diffraction peak positions of the FCC and BCC phases shift at small angles. This is attributed to the diffusion of TiB₂@Ti from the grain boundaries into the matrix, where the Ti solid solution increases the lattice constant of the FCC phase. Microstructural observations reveal that the eutectic region transforms from lamellar to island-like structures, and the solid solution zone narrows. With increasing temperature, the Ti concentration in the solid solution zone increases, while the contents of elements such as Ni decrease. Element diffusion is influenced by binary mixing enthalpy, with Ti and B tending to solidify in the FCC and BCC phase regions, respectively. The mechanical properties improve with increasing temperature. At 1000 °C, the average hardness is 579.2 HV, the yield strength is 1294 MPa, the fracture strength is 2385 MPa, and the fracture strain is 19.4%, representing improvements of 35.5% and 24.9% compared to the as-sintered state, respectively, without loss of plasticity. The strengthening mechanisms include enhanced solid solution strengthening due to the diffusion of Ti and TiB₂, improved grain boundary strength due to the diffusion of alloy elements to the grain boundaries, and synergistic optimization of strength and plasticity. Full article

Alloys of Ti-10Ta-1.6Zr (wt%) with and without 3 wt% Cu made by arc-melting, heat-treated in two stages and quenched to have α + β microstructures were studied. These alloys were studied for potential replacement of Ti-6Al-4V alloys because Ta and Zr are more biocompatible than Al and V, and copper was added for potential antimicrobial properties. The heat-treated samples were investigated by SEM-EDX, transmission Kikuchi diffraction (TKD) and XRD. When studied at a higher magnification, the heat-treated alloys revealed a bi-lamellar microstructure, consisting of broad α lamellae and β transformed to fine α′ lamellae with various orientations. The fraction β transformed to fine α′ lamellae was higher in the alloy with Cu than that without Cu. Furthermore, copper was found to lower the solubility of tantalum in the β. The hardest alloy was the heat-treated alloy containing Cu, albeit with a wide standard deviation, probably due to the high fraction of martensitically transformed β. Full article

γ-TiAl alloys are susceptible to surface damage during grinding, deteriorating their mechanical properties during service. However, the underlying mechanism of surface microstructure deformation during grinding remains incompletely understood. This work systematically investigated the deformation behavior of surface lamellae in a Ti-45Al-2Nb-2Mn-1B (at.%) alloy during grinding. The surface lamellae exhibit bending after grinding, with the degree of bending angle φ depending on the orientation of the lamellae. The bending angle φ depends on both the angle between the lamellae interface normal and the grinding direction, and the angle between the lamellae interface normal and the grinding surface normal. The lamellar deformation depth h is primarily governed by the grinding depth. The surface of the sample after grinding can be divided into three distinct layers: a surface fine-equiaxed grain zone, a bending lamella zone, and a near-surface deformation zone. The deformation in the bending lamella zone primarily results from slip bands and stacking faults, whereas the near-surface deformation zone contains extensive dislocation tangles. The results offer fundamental insights into the deformation mechanism of surface lamellar colonies during grinding and provide theoretical guidance for the machining of γ-TiAl alloy components. Full article

Objectives: to evaluate the feasibility and utility of intraoperative optical coherence tomography (iOCT) utilizing an immersive augmented reality surgical headset (Beyeonics iOCT, Beyeonics Vision Ltd., Haifa, Israel) digital visualization platform with swept-source integrated OCT in ophthalmic surgery. Methods: As part of the Institutional Review Board-approved prospective DISCOVER study, the Beyeonics iOCT was utilized in multiple ophthalmic surgical procedures to evaluate the feasibility and utility of iOCT with this platform. The Beyeonics iOCT is a three-dimensional surgical visualization system that utilizes a swept-source integrated OCT within the digital microscope system. Surgeon feedback on system performance and integration into the surgical workflow was gathered via a prespecified survey. Results: Thirteen eyes of thirteen patients were included in this study. The surgical procedures consisted of four cataract surgeries, two lamellar corneal transplants, one pterygium removal, and six vitreoretinal surgeries. Surgeons were able to successfully view and review the iOCT images within the surgical Head-Mounted Display, eliminating the need for an external display. Utility feedback from surgeons included iOCT assisting with confirming wound architecture, corneal graft orientation, and retinal structure. All surgeries were completed without reverting to a conventional microscope, and no intraoperative adverse events occurred. Conclusions: The new visualization platform with integrated swept-source iOCT demonstrated feasibility and potential utility in multiple ophthalmic surgical platforms. Additional research related to outcomes, ergonomics, and enhanced software analysis is needed in the future. Full article

Polyethylene films prepared from orientation-dependent methods are strong and resilient, have reduced permeability, and possess higher tensile strength. A molecular dynamics investigation is performed to reveal the emergence of chain folding and lamellar crystal axis alignment along the stretching axis (tilt angle) in the stretch-induced crystallization (SIC) of high-density polyethylene (HDPE), which mimics the internal structure of the fiber. The morphology in phase transition is assessed by the total density (ρ), degree of crystallinity (%${\chi }_c$), average number of entanglements per chain (<Z>), elastic modulus of the mechanical property, and lamellar chain tilt angle (θ) from the stretch-axis. The simulation emphasizes crystal formation by changing the total ρ from 0.85 g·cm⁻³ to 0.90 g·cm⁻³ and by tracking the gradual increase in %${\chi }_c$ during stretching (~40%) and relaxation processes (~50%). Moreover, the primitive path analysis-based <Z> decreased during stretching and further in the subsequent relaxation process, supporting the alignment and thickening of the lamellar chain structure and chain folding from the random coil structure. The elastic modulus of ~350–400 MPa evidences the high alignment of the lamellar chains along the stretching axis. Consistent with the chain tilt angle of the HDPE in SAXS/WAXS experiments, the model estimated the lamellar chain title angle (θ) relative to the stretching axis to be ~20–35°. In conclusion, SIC is a convenient approach for simulating high stiffness, tensile strength, reduced permeability, and chain alignment in fiber film models, which can help design new fiber morphology-based polymers or composites. Full article

Fatigue-induced crack initiation and propagation are a major concern in pearlitic railway rails and wheels. Rails and wheels undergo significant plastic deformation on their near-surface layers during service, leading to the initiation and propagation of cracks within the deformed region. Existing models typically use finite element models (FEMs) to describe these kinds of fatigue phenomena. However, they fail to establish a strong connection between the microstructure of the undeformed and the deformed materials and their corresponding fatigue properties. Therefore, a model based on the soft-contact discrete element method (DEM) was developed that considers microstructural details such as prior austenite grains (PAGs), pearlite blocks, pearlite colonies, and lamellar orientation of the ferrite–cementite structure of the pearlite. The Voronoi Tessellation method was used to generate a hierarchical mesh to represent these microstructural details, considering the distribution of microstructural details. Crack propagation is simulated by applying damage laws on the microstructural interface level that degrade the stiffness of the fibers connecting the mesh elements. The model’s crack growth predictions are compared with experimental results from the literature to validate its accuracy for different deformation degrees. The developed model can be used in the designing and material selection phase in the railway industry to help select the material with optimum microstructural features. Also, it can be used for the selection of the optimum heat treatment process considering materials resistance to the fatigue crack growth. Full article

To significantly improve the tribological performance of epoxy resin (EP), a novel h-BN/MoS₂ composite was successfully synthesized using spherical MoS₂ particles with lamellar self-assembly generated through the calcination method, followed by utilizing the “bridging effect” of a silane coupling agent to achieve a uniform and vertically oriented decoration of hexagonal boron nitride (h-BN) nanosheets on the MoS₂ surface. The chemical composition and microstructure of the h-BN/MoS₂ composite were systematically investigated. Furthermore, the enhancement effect of composites with various contents on the frictional properties of epoxy coatings was studied, and the mechanism was elucidated. The results demonstrate that the uniform decoration of h-BN enhances the chemical stability of MoS₂ in friction tests, and the MoS₂ prevents oxidation and maintains its self-lubricating properties. Consequently, due to the protective effect of h-BN and the synergistic interaction between h-BN and MoS₂, the 5 wt % h-BN/MoS₂ composite exhibited the best friction and wear resistance when incorporated into EP. Compared to pure EP coatings, its average friction coefficient and specific wear rate (0.026 and 1.5 × 10⁻⁶ mm³ N⁻¹ m⁻¹, respectively) were significantly reduced. Specifically, the average friction coefficient decreased by 88% and the specific wear rate decreased by 99%, highlighting the superior performance of the h-BN/MoS₂-enhanced epoxy composite coating. Full article

A near-α titanium alloy was fabricated using spark plasma sintering (SPS) to investigate the effects of sintering temperature on its relative density, microstructure, and mechanical properties. The relative density increased significantly with temperature, reaching 94.56%, 99.91%, and 99.99% at 850 °C, 900 °C, and 1000 °C, respectively. At 850 °C, the alloy contained numerous pores, leading to low density, while at 900 °C, full densification was achieved, resulting in a bimodal microstructure comprising 20% primary α phase (average size: 2.74 μm) and 80% transformed β phase (average lamellar width: 0.88 μm). Nanoscale equiaxed α phase (375 nm) and dispersed nanoscale β phase (80 nm) were observed within the lamellar structure. A distinct L-phase interfacial layer (50–100 nm) was identified at the α/β interfaces with a specific orientation relationship. At 1000 °C, the microstructure transformed into a fully lamellar structure with wider lamellae (1.99 μm), but mechanical properties declined due to coarsening. The alloy sintered at 900 °C exhibited the best properties, with a tensile strength of 989 ± 10 MPa at room temperature and 632 ± 10 MPa at 600 °C, along with elongations of 9.2 ± 0.5% and 13.0 ± 0.5%, respectively. These results highlight the importance of optimizing sintering temperature to balance densification and microstructural refinement for enhanced mechanical performance. Full article

The anisotropic mechanical behaviour of multi-phase TiAl alloys is intrinsically governed by the anisotropic crystal properties and morphology of their constituent phases, which control the initiation of local plasticity. To advance the understanding of macroscopic plastic anisotropy in multi-phase alloys, this study presents a comprehensive numerical investigation of a two-phase (α₂-Ti₃Al + γ-TiAl) lamellar TiAl alloy, with a focus on the evolution of plasticity across multiple structural scales. Utilizing the crystal plasticity finite element method (CPFEM), the influence of lamellar orientation (φ) and applied loading angles (θ) on plastic deformation and yield surface evolution was analysed in both the individual phases and in the combined two-phase system. The findings reveal that phase-specific anisotropy stems from the activation of distinct slip systems in the α₂ and γ phases, with the activation closely tied to the type of loading (e.g., proportional biaxial loading) and the direction of the load path. Furthermore, the anisotropy of the two-phase system is significantly influenced by the alignment between the lamellar interface orientation and the load-path direction. Analysis with varying load-path directions across different stress planes clarifies how local deformation constraints within the embedded phases modulate slip system activation, leading to either the enhancement or suppression of specific deformation mechanisms. This, in turn, alters the overall yield behaviour of the material. Based on these simulation results, this study provides a detailed understanding of the internal constraints within embedded phases and their role in the evolution of plasticity. It elucidates how anisotropy develops under diverse loading conditions and underscores the importance of hierarchical plasticity in shaping the global anisotropic response of TiAl alloys. Full article

The deformation behavior and microstructure changes of electron-beam cold-hearth-melted (EBCHM) Ti-6Al-4V alloy were investigated. The stress–strain curves of the alloy were obtained, the constitutive model was established based on the Arrhenius equation, and the hot processing map was drawn. The results showed that the stress of the alloy decreases with increasing temperature and decreasing strain rate. In the β phase field, there are more recrystallized grains when the strain rate is slow, and the recrystallization of the β phase does not have enough time to occur when the strain rate is fast. There are obvious shear bands in the microstructure at the strain rate of 10 s⁻¹. In the α + β field, the morphology and crystallographic orientation of the microstructure changed simultaneously. Globularization is a typical microstructure evolution characteristic. The prismatic slip is easier to activate than basal and pyramidal slips. Moreover, globularization of the lamellar α phase is not synchronously crystallographic and morphological. Full article

By tailoring different microstructural features, this study verifies that the laser powder bed fusion (LPBF)-fabricated Ti-6Al-4V titanium alloy with a fully α/β lamellar structure exhibits excellent ductility at liquid nitrogen temperature. HT-800 was obtained by holding at 800 °C for two hours and then furnace-cooled, resulting in a microstructure consisting of residual martensitic α’ phase, lamellar α phase, and particulate β phase. The HT-900 was obtained by holding at 900 °C for two hours and then furnace-cooled, completely eliminating the multi-level martensitic α’ phase generated during the LPBF process and resulting in an α/β lamellar structure. HT-900 achieved an elongation of 11% at liquid nitrogen temperature, a 47% improvement over the HT-800. After low-temperature strain fracture, the proportions of 61.38°<11–20> twin boundaries in the HT-800 and HT-900 were 21.4% and 26.4%, respectively, indicating that a substantial amount of deformation twinning is activated at liquid nitrogen temperature. Twinning induces the activation of slip systems by altering the orientation of surrounding grains. The coordinated plastic deformation of twinning and slip enhances the ductility of the HT-900 at 77 K. The results show that the LPBF-TC4 titanium alloy with a fully α/β lamellar structure exhibits superior, coordinated plastic deformation capabilities at 77 K, maintaining high strength while achieving greater ductility and fracture toughness. Full article

The formation of ordered structures by Janus-like particles, composed of two parts (A and B), with orientation-dependent interactions on a triangular lattice was studied using Monte Carlo methods. The assumed lattice model allows each particle to take on one of the six orientations. The interaction between the A parts of neighboring particles was assumed to be attractive, while the AB and BB interactions were assumed to be repulsive. Moreover, it was assumed that the interaction between a pair of neighboring particles depended on the degrees to which their AA, AB, and BB parts face each other. It was shown that several ordered phases of different densities and structures may appear, depending on the magnitudes of AB and BB interactions. In particular, we found several structures composed of small clusters consisting of three ($OT$), four ($OR$), and seven (S) particles, surrounded by empty sites, the lamellar phases ($OL$, $O{L}_1$, and $O{L}_3$), the structures with hexagonal symmetry ($R_{3\times 3}$ and K), as well as the structures with more complex symmetry ($R_{5\times 5}$ and $LAD)$. Several phase diagrams were evaluated, which demonstrated that the stability regions of different ordered phases are primarily determined by the strengths of repulsive AB and BB interactions. Full article

Bone is a natural composite of the hierarchical arrangement of mineralized collagen fibrils in various orientations. This study aims to understand how the orientation of the bone mineral, guiding the removal of water contained in the humidity-responsive layers during dehydration, affects its mechanical properties. A sublamellar pattern with mineralized collagen fibrils oriented between 0° to 150° at 5° angles was the model studied. Using basic transformational computational methods, dimensional change was calculated in the transverse and oblique planes of osteonal lamellar bone while considering bone components sensitive to dehydration in radial, tangential, and axial orientations. The anisotropy ratios of the change in the dimension of the variable mineralized collagen fibril orientations calculated using the computed model displayed values ranging between 0.847 to 2.092 for the transverse plane and 0.9856 to 1.0207 for the oblique plane. A comparison of the anisotropy results of the suggested model indicated that they approach the experimental results of both transversely and obliquely cut samples. As collagen fibril and mineral orientation take place both temporally and spatially in relationship with the static and dynamic loads placed on the different volumes of bone, the results may imply that the mechanical demands involved in bone resorption and deposition contribute to the formation of this multi-faceted and hierarchically structured natural composite. Full article