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Keywords = jet flows

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20 pages, 4489 KiB  
Article
Effects of Large- and Meso-Scale Circulation on Uprising Dust over Bodélé in June 2006 and June 2011
by Ridha Guebsi and Karem Chokmani
Remote Sens. 2025, 17(15), 2674; https://doi.org/10.3390/rs17152674 (registering DOI) - 2 Aug 2025
Abstract
This study investigates the effects of key atmospheric features on mineral dust emissions and transport in the Sahara–Sahel region, focusing on the Bodélé Depression, during June 2006 and 2011. We use a combination of high-resolution atmospheric simulations (AROME model), satellite observations (MODIS), and [...] Read more.
This study investigates the effects of key atmospheric features on mineral dust emissions and transport in the Sahara–Sahel region, focusing on the Bodélé Depression, during June 2006 and 2011. We use a combination of high-resolution atmospheric simulations (AROME model), satellite observations (MODIS), and reanalysis data (ERA5, ECMWF) to examine the roles of the low-level jet (LLJ), Saharan heat low (SHL), Intertropical Discontinuity (ITD), and African Easterly Jet (AEJ) in modulating dust activity. Our results reveal significant interannual variability in aerosol optical depth (AOD) between the two periods, with a marked decrease in June 2011 compared to June 2006. The LLJ emerges as a dominant factor in dust uplift over Bodélé, with its intensity strongly influenced by local topography, particularly the Tibesti Massif. The position and intensity of the SHL also play crucial roles, affecting the configuration of monsoon flow and Harmattan winds. Analysis of wind patterns shows a strong negative correlation between AOD and meridional wind in the Bodélé region, while zonal wind analysis emphasizes the importance of the AEJ and Tropical Easterly Jet (TEJ) in dust transport. Surprisingly, we observe no significant correlation between ITD position and AOD measurements, highlighting the complexity of dust emission processes. This study is the first to combine climatological context and case studies to demonstrate the effects of African monsoon variability on dust uplift at intra-seasonal timescales, associated with the modulation of ITD latitude position, SHL, LLJ, and AEJ. Our findings contribute to understanding the complex relationships between large-scale atmospheric features and dust dynamics in this key source region, with implications for improving dust forecasting and climate modeling efforts. Full article
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23 pages, 9293 KiB  
Article
Numerical and Experimental Investigations of Oil Return Efficiency in Tapered Roller Bearings Under Oil Jet Lubrication
by Yu Dai, Cheng Yu, Hongmei Wu, Jianfeng Zhong, Xiang Zhu and Gang Wang
Lubricants 2025, 13(8), 333; https://doi.org/10.3390/lubricants13080333 - 30 Jul 2025
Viewed by 61
Abstract
Tapered roller bearings are extensively utilized in the aerospace industry owing to their superior load-carrying capacity and extended service life. However, the majority of research conducted by scholars on the subject of bearing lubrication has focused on ball and cylindrical roller bearings. There [...] Read more.
Tapered roller bearings are extensively utilized in the aerospace industry owing to their superior load-carrying capacity and extended service life. However, the majority of research conducted by scholars on the subject of bearing lubrication has focused on ball and cylindrical roller bearings. There is a paucity of research on the internal lubricants and air distribution of tapered roller bearings under oil jet lubrication conditions. This paper presents a computational fluid dynamics (CFD) simulation model specifically designed for the oil jet lubrication of tapered roller bearings. The flow field inside the bearing cavity is analyzed under various operating conditions, and the impact of different parameters on lubrication performance is quantitatively assessed using the oil return efficiency as a metric. Additionally, an experimental test stand for the jet lubrication of tapered roller bearings was developed. The simulated oil return efficiency was compared with experimental data, revealing discrepancies within 10%, thereby validating the accuracy of the CFD model. The findings suggest that directing the oil jet toward the smaller end of the bearing, appropriately increasing the nozzle flow rate, and utilizing positive jetting can significantly improve the lubrication performance of tapered roller bearings. Full article
(This article belongs to the Special Issue Tribological Characteristics of Bearing System, 3rd Edition)
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18 pages, 4643 KiB  
Article
The Effect of Non-Transferred Plasma Torch Electrodes on Plasma Jet: A Computational Study
by Sai Likitha Siddanathi, Lars-Göran Westerberg, Hans O. Åkerstedt, Henrik Wiinikka and Alexey Sepman
Appl. Sci. 2025, 15(15), 8367; https://doi.org/10.3390/app15158367 - 28 Jul 2025
Viewed by 161
Abstract
This study explores how different electrode shapes affect plasma flow in a non-transferred plasma torch. Various cathode geometries—including conical, tapered, flat, and cylindrical—were examined alongside stepped anode designs. A 2D axisymmetric computational model was employed to assess the impact of these shapes on [...] Read more.
This study explores how different electrode shapes affect plasma flow in a non-transferred plasma torch. Various cathode geometries—including conical, tapered, flat, and cylindrical—were examined alongside stepped anode designs. A 2D axisymmetric computational model was employed to assess the impact of these shapes on plasma behavior. The results reveal that different cathode designs require varying current levels to maintain a consistent power output. This paper presents the changes in electric conductivity and electric potential for different input currents across the arc formation path (from the cathode tip to the anode beginning) and relating to Ohm’s law. Significant variations in plasma jet velocity and temperature were observed, especially near the cathode tip. The study concludes by evaluating thermal efficiency across geometry configurations. Flat cathodes demonstrated the highest efficiency, while the anode shape had minimal impact. Full article
(This article belongs to the Section Applied Physics General)
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32 pages, 7179 KiB  
Article
Effects of an Integrated Infrared Suppressor on the Infrared and Acoustic Characteristics of Helicopters
by Zongyao Yang, Xinqian Zheng and Jingzhou Zhang
Aerospace 2025, 12(8), 665; https://doi.org/10.3390/aerospace12080665 - 26 Jul 2025
Viewed by 170
Abstract
To enhance the survivability of armed helicopters in high-threat environments, integrated infrared (IR) suppressors are increasingly adopted to reduce thermal signatures. However, such integration significantly alters the exhaust flow field, which may in turn affect both the infrared and acoustic characteristics of the [...] Read more.
To enhance the survivability of armed helicopters in high-threat environments, integrated infrared (IR) suppressors are increasingly adopted to reduce thermal signatures. However, such integration significantly alters the exhaust flow field, which may in turn affect both the infrared and acoustic characteristics of the helicopter. This study investigates the aerodynamic, infrared, and acoustic impacts of an integrated IR suppressor through the comparative analysis of two helicopter configurations: a conventional design and a design equipped with an integrated IR suppressor. Full-scale models are used to analyze flow field and IR radiation characteristics, while scaled models are employed for aeroacoustic simulations. The results show that although the integrated IR suppressor increases flow resistance and reduces entrainment performance within the exhaust mixing duct, it significantly improves the thermal dissipation efficiency of the exhaust plume. The infrared radiation analysis reveals that the integrated suppressor effectively reduces radiation intensity in both the 3~5 μm and 8~14 μm bands, especially under cruise conditions where the exhaust is more efficiently cooled by ambient airflow. Equivalent radiation temperatures calculated along principal axes confirm lower IR signatures for the integrated configuration. Preliminary acoustic analyses suggest that the slit-type nozzle and integrated suppressor layout may also offer potential benefits in jet noise reduction. Overall, the integrated IR suppressor provides a clear advantage in lowering the infrared observability of armed helicopters, with acceptable aerodynamic and acoustic trade-offs. These findings offer valuable guidance for the future development of low-observable helicopter platforms. Full article
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15 pages, 5142 KiB  
Article
Cavitation-Jet-Induced Erosion Controlled by Injection Angle and Jet Morphology
by Jinichi Koue and Akihisa Abe
J. Mar. Sci. Eng. 2025, 13(8), 1415; https://doi.org/10.3390/jmse13081415 - 25 Jul 2025
Viewed by 145
Abstract
To improve environmental sustainability and operational safety in maritime industries, the development of efficient methods for removing biofouling from submerged surfaces is critical. This study investigates the erosion mechanisms of cavitation jets as a non-contact, high-efficiency method for detaching marine organisms, including bacteria [...] Read more.
To improve environmental sustainability and operational safety in maritime industries, the development of efficient methods for removing biofouling from submerged surfaces is critical. This study investigates the erosion mechanisms of cavitation jets as a non-contact, high-efficiency method for detaching marine organisms, including bacteria and larvae, from ship hulls and underwater infrastructure. Through erosion experiments on coated specimens, variations in jet morphology, and flow visualization using the Schlieren method, we examined how factors such as jet incident angle and nozzle configuration influence removal performance. The results reveal that erosion occurs not only at the direct jet impact zone but also in regions where cavitation bubbles exhibit intense motion, driven by pressure fluctuations and shock waves. Notably, single-hole jets with longer potential cores produced more concentrated erosion, while multi-jet interference enhanced bubble activity. These findings underscore the importance of understanding bubble distribution dynamics in the flow field and provide insight into optimizing cavitation jet configurations to expand the effective cleaning area while minimizing material damage. This study contributes to advancing biofouling removal technologies that promote safer and more sustainable maritime operations. Full article
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19 pages, 4166 KiB  
Article
Power Consumption and Mixing Intensity of Jet Flow Mixer in Industrial Tank
by Julia Wilewska, Wojciech Orciuch, Adam Dudała, Pawel Gierycz and Łukasz Makowski
Energies 2025, 18(15), 3975; https://doi.org/10.3390/en18153975 - 25 Jul 2025
Viewed by 224
Abstract
A jet flow mixer is a novel agitator type widely used in the industry. However, scientific research has yet to be conducted on this impeller type. In this study, six types of fluids with various properties widely used in the paint industry were [...] Read more.
A jet flow mixer is a novel agitator type widely used in the industry. However, scientific research has yet to be conducted on this impeller type. In this study, six types of fluids with various properties widely used in the paint industry were chosen to calculate the positioning of the jet flow mixer in the tank. Calculations were performed using computational fluid dynamics (CFD) software and validated using literature data. Simulations were conducted to consider the inside of the jet flow mixer and the inside of the tank. The initial calculations made for jet flow mixers allowed the determination of volume flow and power numbers for three types of mixers (propeller agitator and Pitched Blade Turbine with three and four blades). Those parameters were then used in subsequent calculations, obtaining the optimal inclination angle of the agitator and power consumption for each considered case. The jet flow mixer with a propeller impeller positioned at an angle of 45° proved to be the choice to achieve the best results. Full article
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7 pages, 206 KiB  
Reply
Reply to Pantokratoras, A. Comment on “Khan et al. Impact of Irregular Heat Sink/Source on the Wall Jet Flow and Heat Transfer in a Porous Medium Induced by a Nanofluid with Slip and Buoyancy Effects. Symmetry 2022, 14, 2212”
by Umair Khan, Aurang Zaib, Anuar Ishak, Samia Elattar, Sayed M. Eldin, Zehba Raizah, Iskandar Waini and Muhammad Waqas
Symmetry 2025, 17(8), 1191; https://doi.org/10.3390/sym17081191 - 25 Jul 2025
Viewed by 172
Abstract
Governing Equations [...] Full article
(This article belongs to the Section Mathematics)
2 pages, 171 KiB  
Comment
Comment on Khan et al. Impact of Irregular Heat Sink/Source on the Wall Jet Flow and Heat Transfer in a Porous Medium Induced by a Nanofluid with Slip and Buoyancy Effects. Symmetry 2022, 14, 2212
by Asterios Pantokratoras
Symmetry 2025, 17(8), 1181; https://doi.org/10.3390/sym17081181 - 24 Jul 2025
Cited by 1 | Viewed by 159
Abstract
Many errors exist in the above paper. Full article
(This article belongs to the Section Engineering and Materials)
19 pages, 11513 KiB  
Article
Experimental Study and CFD Analysis of a Steam Turbogenerator Based on a Jet Turbine
by Oleksandr Meleychuk, Serhii Vanyeyev, Serhii Koroliov, Olha Miroshnychenko, Tetiana Baha, Ivan Pavlenko, Marek Ochowiak, Andżelika Krupińska, Magdalena Matuszak and Sylwia Włodarczak
Energies 2025, 18(14), 3867; https://doi.org/10.3390/en18143867 - 21 Jul 2025
Viewed by 200
Abstract
Implementing energy-efficient solutions and developing energy complexes to decentralise power supply are key objectives for enhancing national security in Ukraine and Eastern Europe. This study compares the design, numerical, and experimental parameters of a channel-type jet-reaction turbine. A steam turbogenerator unit and a [...] Read more.
Implementing energy-efficient solutions and developing energy complexes to decentralise power supply are key objectives for enhancing national security in Ukraine and Eastern Europe. This study compares the design, numerical, and experimental parameters of a channel-type jet-reaction turbine. A steam turbogenerator unit and a pilot industrial experimental test bench were developed to conduct full-scale testing of the unit. The article presents experimental data on the operation of a steam turbogenerator unit with a capacity of up to 475 kW, based on a channel-type steam jet-reaction turbine (JRT), and includes the validation of a computational fluid dynamics (CFD) model against the obtained results. For testing, a pilot-scale experimental facility and a turbogenerator were developed. The turbogenerator consists of two parallel-mounted JRTs operating on a single electric generator. During experimental testing, the system achieved an electrical output power of 404 kW at a turbine rotor speed of 25,000 rpm. Numerical modelling of the steam flow in the flow path of the jet-reaction turbine was performed using ANSYS CFX 25 R1 software. The geometry and mesh setup were described, boundary conditions were defined, and computational calculations were performed. The experimental results were compared with those obtained from numerical simulations. In particular, the discrepancy in the determination of the power and torque on the shaft of the jet-reaction turbine between the numerical and full-scale experimental results was 1.6%, and the discrepancy in determining the mass flow rate of steam at the turbine inlet was 1.34%. JRTs show strong potential for the development of energy-efficient, low-power turbogenerators. The research results confirm the feasibility of using such units for decentralised energy supply and recovering secondary energy resources. This contributes to improved energy security, reduces environmental impact, and supports sustainable development goals. Full article
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16 pages, 2312 KiB  
Article
A Multi-Response Investigation of Abrasive Waterjet Machining Parameters on the Surface Integrity of Twinning-Induced Plasticity (TWIP) Steel
by Onur Cavusoglu
Materials 2025, 18(14), 3404; https://doi.org/10.3390/ma18143404 - 21 Jul 2025
Viewed by 295
Abstract
Twinning-induced plasticity (TWIP) steels represent a significant development in automotive steel production, characterized by advanced strength and ductility properties. The present study empirically investigated the effects of process parameters on the cutting process and surface quality of TWIP980 steel sheet by abrasive water [...] Read more.
Twinning-induced plasticity (TWIP) steels represent a significant development in automotive steel production, characterized by advanced strength and ductility properties. The present study empirically investigated the effects of process parameters on the cutting process and surface quality of TWIP980 steel sheet by abrasive water jet (AWJ) cutting. The cutting experiments were conducted on 1.4 mm thick sheet metal using four different traverse speeds (50, 100, 200, and 400 mm/min) and four different water jet pressures (1500, 2000, 2500, and 3000 bar). Two different abrasive flow rates (300 and 600 g/min) were also utilized. The cut surfaces were characterized in three dimensions with an optical profilometer. The parameters of surface roughness, kerf width, taper angle, and material removal rate (MRR) were determined. Furthermore, microhardness measurements were conducted on the cut surfaces. The optimal surface quality and geometrical accuracy were achieved by applying a combination of parameters, including 3000 bar of pressure, a traverse rate of 400 mm/min, and an abrasive flow rate of 600 g/min. Concurrently, an effective cutting performance with increased MRR and reduced taper angles was achieved under these conditions. The observed increase in microhardness with increasing pressure is attributable to a hardening effect resulting from local plastic deformation. Full article
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23 pages, 9064 KiB  
Article
A Computational Thermo-Fluid Dynamics Simulation of Slot Jet Impingement Using a Generalized Two-Equation Turbulence Model
by Antonio Mezzacapo, Rossella D’Addio and Giuliano De Stefano
Energies 2025, 18(14), 3862; https://doi.org/10.3390/en18143862 - 20 Jul 2025
Viewed by 890
Abstract
In this study, a computational thermo-fluid dynamics simulation of a wide-slot jet impingement heating process is performed. The present configuration consists of a turbulent incompressible air jet impinging orthogonally on an isothermal cold plate at a Reynolds number of around 11,000. The two-dimensional [...] Read more.
In this study, a computational thermo-fluid dynamics simulation of a wide-slot jet impingement heating process is performed. The present configuration consists of a turbulent incompressible air jet impinging orthogonally on an isothermal cold plate at a Reynolds number of around 11,000. The two-dimensional mean turbulent flow field is numerically predicted by solving Reynolds-averaged Navier–Stokes (RANS) equations, where the two-equation eddy viscosity k-ω model is utilized for turbulence closure. As the commonly used shear stress transport variant overpredicts heat transfer at the plate due to excessive turbulent diffusion, the recently developed generalized k-ω (GEKO) model is considered for the present analysis, where the primary model coefficients are suitably tuned. Through a comparative analysis of the various solutions against one another, in addition to reference experimental and numerical data, the effectiveness of the generalized procedure in predicting both the jet flow characteristics and the heat transfer at the plate is thoroughly evaluated, while determining the optimal set of model parameters. By improving accuracy within the RANS framework, the importance of model adaptability and parameter tuning for this specific fluid engineering application is demonstrated. This study offers valuable insights for improving predictive capability in turbulent jet simulations with broad engineering implications, particularly for industrial heating or cooling systems relying on wide-slot jet impingement. Full article
(This article belongs to the Special Issue Computational Fluids Dynamics in Energy Conversion and Heat Transfer)
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16 pages, 1625 KiB  
Article
Flow Characteristics by Blood Speckle Imaging in Non-Stenotic Congenital Aortic Root Disease Surrounding Valve-Preserving Operations
by Shihao Liu, Justin T. Tretter, Lama Dakik, Hani K. Najm, Debkalpa Goswami, Jennifer K. Ryan and Elias Sundström
Bioengineering 2025, 12(7), 776; https://doi.org/10.3390/bioengineering12070776 - 17 Jul 2025
Viewed by 404
Abstract
Contemporary evaluation and surgical approaches in congenital aortic valve disease have yielded limited success. The ability to evaluate and understand detailed flow characteristics surrounding surgical repair may be beneficial. This study explores the feasibility and utility of echocardiographic-based blood speckle imaging (BSI) in [...] Read more.
Contemporary evaluation and surgical approaches in congenital aortic valve disease have yielded limited success. The ability to evaluate and understand detailed flow characteristics surrounding surgical repair may be beneficial. This study explores the feasibility and utility of echocardiographic-based blood speckle imaging (BSI) in assessing pre- and post-operative flow characteristics in those with non-stenotic congenital aortic root disease undergoing aortic valve repair or valve-sparing root replacement (VSRR) surgery. Transesophageal echocardiogram was performed during the pre-operative and post-operative assessment surrounding aortic surgery for ten patients with non-stenotic congenital aortic root disease. BSI, utilizing block-matching algorithms, enabled detailed visualization and quantification of flow parameters from the echocardiographic data. Post-operative BSI unveiled enhanced hemodynamic patterns, characterized by quantified changes suggestive of the absence of stenosis and no more than trivial regurgitation. Rectification of an asymmetric jet and the reversal of flow on the posterior aspect of the ascending aorta resulted in a reduced oscillatory shear index (OSI) of 0.0543±0.0207 (pre-op) vs. 0.0275±0.0159 (post-op) and p=0.0044, increased peak wall shear stress of 1.9423±0.6974 (pre-op) vs. 3.6956±1.4934 (post-op) and p=0.0035, and increased time-averaged wall shear stress of 0.6885±0.8004 (pre-op) vs. 0.8312±0.303 (post-op) and p=0.23. This correction potentially attenuates cellular alterations within the endothelium. This study demonstrates that children and young adults with non-stenotic congenital aortic root disease undergoing valve-preserving operations experience significant improvements in flow dynamics within the left ventricular outflow tract and aortic root, accompanied by a reduction in OSI. These hemodynamic enhancements extend beyond the conventional echocardiographic assessments, offering immediate and valuable insights into the efficacy of surgical interventions. Full article
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25 pages, 7778 KiB  
Article
Pressure Characteristics Analysis of the Deflector Jet Pilot Stage Under Dynamic Skewed Velocity Distribution
by Zhilin Cheng, Wenjun Yang, Liangcai Zeng and Lin Wu
Aerospace 2025, 12(7), 638; https://doi.org/10.3390/aerospace12070638 - 17 Jul 2025
Viewed by 208
Abstract
The velocity distribution at the deflector jet outlet significantly influences the pressure characteristics of the pilot stage, thereby affecting the dynamic performance of the servo valve. Conventional mathematical models fail to account for the influence of dynamic velocity distribution on pilot stage pressure [...] Read more.
The velocity distribution at the deflector jet outlet significantly influences the pressure characteristics of the pilot stage, thereby affecting the dynamic performance of the servo valve. Conventional mathematical models fail to account for the influence of dynamic velocity distribution on pilot stage pressure characteristics, resulting in significant deviations from actual situations. As the deflector shifts, the secondary jet velocity distribution transitions from a symmetric to an asymmetric dynamic profile, altering the pressure within the receiving chambers. To address this, a dynamic skewed velocity distribution model is proposed to more accurately capture the pressure characteristics. The relationship between the skewness coefficient and deflector displacement is established, and the pressure calculation method for the receiving chambers is refined accordingly. A comparative analysis shows that the proposed model aligns most closely with computational fluid dynamics results, achieving a 98% match in velocity distribution and a maximum pressure error of 1.43%. This represents an improvement of 84.98% over the normal model and 82.35% over the uniform model, confirming the superior accuracy of the dynamic skewed model in pilot stage pressure calculation. Full article
(This article belongs to the Special Issue Aerospace Vehicles and Complex Fluid Flow Modelling)
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17 pages, 4572 KiB  
Article
Numerical Analysis of Impingement Jet Combined Cooling with Film Cooling Holes and Thermal Barrier Coatings Using the Decoupling Method
by Siqi Liao, Li Shi, Xiao Tan, Changce Wang, Yue Luo, Rongli Deng, Haoyu Zhang, Chenwei Zheng and Jinfeng Peng
Coatings 2025, 15(7), 832; https://doi.org/10.3390/coatings15070832 - 16 Jul 2025
Viewed by 281
Abstract
This study investigates the impact of thermal barrier coatings (TBCs) on the individual contributions of cooling components in impingement-jet combined cooling under low Reynolds number conditions. Using decoupled methods, numerical simulations were conducted for cylindrical, fan-shaped, and conical hole geometries. The results show [...] Read more.
This study investigates the impact of thermal barrier coatings (TBCs) on the individual contributions of cooling components in impingement-jet combined cooling under low Reynolds number conditions. Using decoupled methods, numerical simulations were conducted for cylindrical, fan-shaped, and conical hole geometries. The results show that without TBCs, the conical hole provides the best cooling performance, while the fan-shaped hole performs the worst. After applying TBCs, the cooling effectiveness of the cylindrical and conical holes remains largely unchanged, but the fan-shaped hole shows significant improvement, with performance comparable to the conical hole. The cylindrical hole keeps a uniform shape, leading to increased velocity and preventing stable film formation. In contrast, the expanding flow passages of the fan-shaped and conical holes promote a gradual decrease in flow velocity, supporting stable film formation and effective thermal protection. Impingement cooling accounts for more than 75% of the overall cooling effectiveness for across hole types. For cylindrical and conical holes, the TBCs primarily enhance in-hole cooling, while for the fan-shaped hole, it increases in-hole cooling effectiveness and shifts film cooling effectiveness from negative to positive, significantly improving its overall contribution. Full article
(This article belongs to the Section Ceramic Coatings and Engineering Technology)
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23 pages, 9638 KiB  
Article
A Study on the Influence Mechanism of the Oil Injection Distance on the Oil Film Distribution Characteristics of the Gear Meshing Zone
by Wentao Zhao, Lin Li and Gaoan Zheng
Machines 2025, 13(7), 606; https://doi.org/10.3390/machines13070606 - 14 Jul 2025
Viewed by 294
Abstract
Under the trend of lightweight and high-efficiency development in industrial equipment, precise regulation of lubrication in gear reducers is a key breakthrough for enhancing transmission system efficiency and reliability. This study establishes a three-dimensional numerical model for high-speed gear jet lubrication using computational [...] Read more.
Under the trend of lightweight and high-efficiency development in industrial equipment, precise regulation of lubrication in gear reducers is a key breakthrough for enhancing transmission system efficiency and reliability. This study establishes a three-dimensional numerical model for high-speed gear jet lubrication using computational fluid dynamics (CFD) and dynamic mesh technology. By implementing the volume of fluid (VOF) multiphase flow model and the standard k-ω turbulence model, the study simulates the dynamic distribution of lubricant in gear meshing zones and analyzes critical parameters such as the oil volume fraction, eddy viscosity, and turbulent kinetic energy. The results show that reducing the oil injection distance significantly enhances lubricant coverage and continuity: as the injection distance increases from 4.8 mm to 24 mm, the lubricant shifts from discrete droplets to a dense wedge-shaped film, mitigating lubrication failure risks from secondary atomization and energy loss. The optimized injection distance also improves the spatial stability of eddy viscosity and suppresses excessive dissipation of turbulent kinetic energy, enhancing both the shear-load capacity and thermal management. Dynamic data from monitoring point P show that reducing the injection distance stabilizes lubricant velocity and promotes more consistent oil film formation and heat transfer. Through multiphysics simulations and parametric analysis, this study elucidates the interaction between geometric parameters and hydrodynamic behaviors in jet lubrication systems. The findings provide quantitative evaluation methods for structural optimization and energy control in gear lubrication systems, offering theoretical insights for thermal management and reliability enhancement in high-speed transmission. These results contribute to the lightweight design and sustainable development of industrial equipment. Full article
(This article belongs to the Section Friction and Tribology)
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