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Keywords = internal fracture fluid pressure

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22 pages, 7542 KiB  
Article
Flow-Induced Vibration Stability in Pilot-Operated Control Valves with Nonlinear Fluid–Structure Interaction Analysis
by Lingxia Yang, Shuxun Li and Jianjun Hou
Actuators 2025, 14(8), 372; https://doi.org/10.3390/act14080372 - 25 Jul 2025
Viewed by 138
Abstract
Control valves in nuclear systems operate under high-pressure differentials generating intense transient fluid forces that induce destructive structural vibrations, risking resonance and the valve stem fracture. In this study, computational fluid dynamics (CFD) was employed to characterize the internal flow dynamics of the [...] Read more.
Control valves in nuclear systems operate under high-pressure differentials generating intense transient fluid forces that induce destructive structural vibrations, risking resonance and the valve stem fracture. In this study, computational fluid dynamics (CFD) was employed to characterize the internal flow dynamics of the valve, supported by experiment validation of the fluid model. To account for nonlinear structural effects such as contact and damping, a coupled fluid–structure interaction approach incorporating nonlinear perturbation analysis was applied to evaluate the dynamic response of the valve core assembly under fluid excitation. The results indicate that flow separation, re-circulation, and vortex shedding within the throttling region are primary contributors to structural vibrations. A comparative analysis of stability coefficients, modal damping ratios, and logarithmic decrements under different valve openings revealed that the valve core assembly remains relatively stable overall. However, critical stability risks were identified in the lower-order modal frequency range at 50% and 70% openings. Notably, at a 70% opening, the first-order modal frequency of the valve core assembly closely aligns with the frequency of fluid excitation, indicating a potential for critical resonance. This research provides important insights for evaluating and enhancing the vibration stability and operational safety of control valves under complex flow conditions. Full article
(This article belongs to the Section Control Systems)
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53 pages, 7076 KiB  
Article
The Diversity of Rare-Metal Pegmatites Associated with Albite-Enriched Granite in the World-Class Madeira Sn-Nb-Ta-Cryolite Deposit, Amazonas, Brazil: A Complex Magmatic-Hydrothermal Transition
by Ingrid W. Hadlich, Artur C. Bastos Neto, Vitor P. Pereira, Harald G. Dill and Nilson F. Botelho
Minerals 2025, 15(6), 559; https://doi.org/10.3390/min15060559 - 23 May 2025
Viewed by 988
Abstract
This study investigates pegmatites with exceptionally rare mineralogical and chemical signatures, hosted by the 1.8 Ga peralkaline albite-enriched granite, which corresponds to the renowned Madeira Sn-Nb-Ta-F (REE, Th, U) deposit in Pitinga, Brazil. Four distinct pegmatite types are identified: border pegmatites, pegmatitic albite-enriched [...] Read more.
This study investigates pegmatites with exceptionally rare mineralogical and chemical signatures, hosted by the 1.8 Ga peralkaline albite-enriched granite, which corresponds to the renowned Madeira Sn-Nb-Ta-F (REE, Th, U) deposit in Pitinga, Brazil. Four distinct pegmatite types are identified: border pegmatites, pegmatitic albite-enriched granite, miarolitic pegmatite, and pegmatite veins. The host rock itself has served as the source for the fluids that gave rise to all these pegmatites. Their mineral assemblages mirror the rare-metal-rich paragenesis of the host rock, including pyrochlore, cassiterite, riebeckite, polylithionite, zircon, thorite, xenotime, gagarinite-(Y), genthelvite, and cryolite. These pegmatites formed at the same crustal level as the host granite and record a progressive magmatic–hydrothermal evolution driven by various physicochemical processes, including tectonic decompressing, extreme fractionation, melt–melt immiscibility, and internal fluid exsolution. Border pegmatites crystallized early from a F-poor, K-Ca-Sr-Zr-Y-HREE-rich fluid exsolved during solidification of the pluton’s border and were emplaced in contraction fractures between the pluton and country rocks. Continued crystallization toward the pluton’s core produced a highly fractionated melt enriched in Sn, Nb, Ta, Rb, HREE, U, Th, and other HFSE, forming pegmatitic albite-enriched granite within centimetric fractures. A subsequent pressure quench—likely induced by reverse faulting—triggered the separation of a supercritical melt, further enriched in rare metals, which migrated into fractures and cavities to form amphibole-rich pegmatite veins and miarolitic pegmatites. A key process in this evolution was melt–melt immiscibility, which led to the partitioning of alkalis between two phases: a K-F-rich aluminosilicate melt (low in H2O), enriched in Y, Li, Be, and Zn; and a Na-F-rich aqueous melt (low in SiO2). These immiscible melts crystallized polylithionite-rich and cryolite-rich pegmatite veins, respectively. The magmatic–hydrothermal transition occurred independently in each pegmatite body upon H2O saturation, with the hydrothermal fluid composition controlled by the local degree of melt fractionation. These highly F-rich exsolved fluids caused intense autometasomatic alteration and secondary mineralization. The exceptional F content (up to 35 wt.% F in pegmatite veins), played a central role in concentrating strategic and critical metals such as Nb, Ta, REEs (notably HREE), Li, and Be. These findings establish the Madeira system as a reference for rare-metal magmatic–hydrothermal evolution in peralkaline granites. Full article
(This article belongs to the Special Issue Critical Metal Minerals, 2nd Edition)
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21 pages, 4230 KiB  
Article
A Study on the Crack Propagation Behavior of Cement Sheath Interfaces Considering Bond Strength
by Jiwei Wu, Xuegang Wang, Shiyuan Xie, Yanxian Wu, Yilin Li, Zhenhui Shu, Xiaojun Zhang, Wei Lian and Dandan Yuan
Processes 2025, 13(6), 1631; https://doi.org/10.3390/pr13061631 - 22 May 2025
Viewed by 510
Abstract
Existing studies have not considered the impact of interface bond strength on the ease of crack propagation at the cement sheath interface. Through Brazilian splitting and direct shear tests, the normal and shear bond strengths at interfaces I and II of a cement [...] Read more.
Existing studies have not considered the impact of interface bond strength on the ease of crack propagation at the cement sheath interface. Through Brazilian splitting and direct shear tests, the normal and shear bond strengths at interfaces I and II of a cement sheath were quantified. Based on this, a crack propagation model for the cement sheath interface was established using cohesive zone elements. The propagation characteristics of cracks along the axial and circumferential directions at interfaces I and II of a cement sheath during hydraulic fracturing were analyzed, along with their influencing factors. The results show that, due to the difference in interface bond strength, the crack propagation rate and length at interface I in the axial direction are greater than those at interface II, while the interface II crack is more likely to propagate in the circumferential direction. The elastic modulus of the cement sheath is a key factor affecting the integrity of the cement seal. Both excessively low and high elastic moduli can lead to different forms of failure in the cement sheath. It is recommended to control the elastic modulus of the cement sheath between 7 and 8 GPa. As the internal casing pressure increases, the axial propagation length of cement sheath interface cracks also increases. During fracturing, reducing pump pressure can reduce the axial crack propagation length in the cement sheath, alleviating or preventing the risk of fluid migration between stages and clusters. The findings of this study provide theoretical references and engineering support for the control of cement sheath seal integrity. Full article
(This article belongs to the Section Materials Processes)
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15 pages, 5077 KiB  
Article
Stability Analysis of Borehole Walls in Shale Formations of the Huazhuang Block
by Daqi Li, Shuyang Gao, Zhichuan Tang, Yayun Zhang, Huimei Wu and Wei Cheng
Processes 2025, 13(4), 1151; https://doi.org/10.3390/pr13041151 - 10 Apr 2025
Viewed by 437
Abstract
The Huazhuang block, located on the northern slope of the Gaoyou Depression in the Subei Basin of the Jiangsu Oilfield, exhibits complex stratigraphic geomechanical characteristics. During drilling, wellbore instability-related issues, such as obstruction, sticking, pump pressure buildup, bit pressure buildup, and overflow due [...] Read more.
The Huazhuang block, located on the northern slope of the Gaoyou Depression in the Subei Basin of the Jiangsu Oilfield, exhibits complex stratigraphic geomechanical characteristics. During drilling, wellbore instability-related issues, such as obstruction, sticking, pump pressure buildup, bit pressure buildup, and overflow due to abnormally high pressure, prolong the drilling cycle and significantly hinder the safe and efficient development of shale oil. In order to determine the appropriate drilling fluid density and ensure safe and efficient drilling in this block, a comprehensive wellbore profile, incorporating rock mechanical parameters, in-situ stress, and predictions of pore pressure, collapse pressure, lost circulation pressure, and fracture pressure, was established based on laboratory tests and well logging data. This study reveals the mechanisms of wellbore collapse and fluid loss in the Huazhuang block. The results indicate that the second and fourth members of the Funing Formation in the Huazhuang block have a relatively weak and unconsolidated structure with a high content of water-sensitive minerals, leading to significant hydration risks when using water-based drilling fluids. As depth increases, compressive strength, elastic modulus, and cohesion show an increasing trend, while the internal friction angle and Poisson’s ratio gradually decrease. Additionally, in-situ stress increases significantly, meeting the condition of σV > σH > σh. Above 3300 m, the equivalent density of formation pore pressure is below 1.20 g/cm3, Whereas below 3300 m, there is significant overpressure, with a maximum equivalent pore pressure density reaching 1.45 g/cm3. The deeper the formation, the narrower the safe density window, making wellbore collapse more likely. To prevent wellbore instability, both the sealing capability and density of the drilling fluid should be considered. Enhancing the sealing performance of the drilling fluid and selecting an appropriate drilling fluid density can help improve wellbore stability. The established rock mechanical parameters and four-pressure prediction profile for the Huazhuang block provide a scientific basis for optimizing wellbore structure design and selecting key engineering parameters. Full article
(This article belongs to the Section Energy Systems)
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20 pages, 3150 KiB  
Article
Effect of Reservoir Transformation on Fracture Expansion in Deep Coalbed Methane Reservoirs and Mechanism Analysis
by Jun Liu, Qinghua Zhang and Yanyang Fan
Processes 2025, 13(2), 493; https://doi.org/10.3390/pr13020493 - 10 Feb 2025
Cited by 1 | Viewed by 705
Abstract
This paper proposed a fracture propagation model of water-based fracturing based on seepage–stress–damage coupling, which was employed to analyse the effects of different water-based fracturing fluid properties and rock parameters on the propagation behaviour of reservoir fractures in low-permeability reservoirs. Concurrently, molecular dynamics [...] Read more.
This paper proposed a fracture propagation model of water-based fracturing based on seepage–stress–damage coupling, which was employed to analyse the effects of different water-based fracturing fluid properties and rock parameters on the propagation behaviour of reservoir fractures in low-permeability reservoirs. Concurrently, molecular dynamics theory and mechanical analysis of reservoir fractures were employed to elucidate the microscopic mechanism of water-based fracturing on fracture propagation. The results showed that the apparent viscosity of water-based fracturing fluid primarily contributed to elevated fracture internal pressures through the seepage reduction in water-based fracturing fluid at the coal fracture surface. A substantial impact on the minimum fracturing pressure of coal fractures that rapidly pierce the coal rock and an increasing crack extension was notably presented by the low filtration and high viscosity of water-based fracturing fluids. Furthermore, the reservoir pressure and the crack turning angle were not conducive to the effective expansion of coal seam fractures, whereas the reservoir temperature exhibited a positive proportional relationship with deep coal seam fractures. Full article
(This article belongs to the Special Issue Flow Mechanisms and Enhanced Oil Recovery)
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23 pages, 8051 KiB  
Article
Mechanism of Casing Deformation of Shale Gas Platform Wells in Luzhou Block Before Fracturing and Countermeasures for Prevention and Control
by Xiaojun Zhang, Jun Li, Yuxuan Zhao, Wei Cao, Wenbo Zhang, Zongyu Lu and Gonghui Liu
Processes 2025, 13(2), 479; https://doi.org/10.3390/pr13020479 - 10 Feb 2025
Viewed by 795
Abstract
The deep shale gas resources in the Luzhou area of the southern Sichuan Basin are abundant and have been identified as a key replacement field for natural gas development following the medium-to-shallow shale gas fields in Changning and Weiyuan. However, the frequent occurrence [...] Read more.
The deep shale gas resources in the Luzhou area of the southern Sichuan Basin are abundant and have been identified as a key replacement field for natural gas development following the medium-to-shallow shale gas fields in Changning and Weiyuan. However, the frequent occurrence of “pre-deformation without fracturing” in horizontal wells has significantly restricted large-scale production. In this study, the Lu203 and Yang101 well areas were analyzed to investigate the characteristics of casing deformation and the correlation with faults and natural fractures (fracture systems). A numerical model of multi-stage fracturing for platform wells was established based on microseismic event data, and the effects of fracturing on the stress and casing stress of adjacent wells were simulated and analyzed. The results indicate that the development of fracture systems is the primary cause of the “pre-deformation without fracturing” phenomenon. The propagation of fracturing fluid through fractures significantly increases the stress and loading around adjacent wells, causing casing stress to exceed its yield strength. To mitigate this issue, a method involving the injection of approximately 10 MPa of internal casing pressure into unfractured wells was proposed, effectively reducing the risk of casing deformation and failure. This provides technical support for the efficient development of deep shale gas. Full article
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22 pages, 16301 KiB  
Article
Stress State and Fatigue Life Assessment of the Bolts at the Outlet End of Fracturing Pump
by Haibo Liu, Xiaogang Wang, Yuanyuan Wang, Xian Shi, Wang Tian, Bingsheng Wang and Rui Sun
Processes 2025, 13(2), 355; https://doi.org/10.3390/pr13020355 - 27 Jan 2025
Viewed by 1140
Abstract
The fracturing pump serves as a critical piece of equipment in enhancing oil and gas recovery rates. However, under the coupled action of high-pressure fluid pulsation circulation in the pump body and the vibration of fracturing equipment, the bolts connecting the fracturing pump [...] Read more.
The fracturing pump serves as a critical piece of equipment in enhancing oil and gas recovery rates. However, under the coupled action of high-pressure fluid pulsation circulation in the pump body and the vibration of fracturing equipment, the bolts connecting the fracturing pump and fracturing manifold flange are prone to fatigue failure. In this paper, a three-dimensional finite-element model of the threaded bolt connection structure at the fracturing pump outlet end with a fine thread structure was established, and the measured vibrational displacement of the fracturing pump under different driven modes was used as the load to obtain the internal stress state of the full-thread bolt and the double-headed bolt used in the fracturing operation site. Based on the stress state, the fatigue life of the two types of bolts under various loading conditions was then simulated using the Brown—Miller fatigue damage criterion. The results indicate that for bolts of the same structural type, the maximum stress and stress variation amplitude increase in the sequence of the diesel-driven, single-motor-driven, and dual-motor-driven methods. Additionally, under the same load, the stress of the full-thread bolt is lower than that of double-headed bolt. The fatigue life analysis results show that under the vibrational load of diesel drive, the full-thread bolt can obtain a longer fatigue life of approximately 2042.89 h. However, under the load of dual-motor-driven method, the fatigue life of double-headed bolt is the lowest, only 717.46 h. A comparison with the fatigue life of bolts in actual engineering projects indicates that the predicted fatigue life of the bolts is consistent with the actual service life, which can provide effective guidance for the inspection and maintenance of fracturing pump equipment. Full article
(This article belongs to the Special Issue Risk Assessment and System Safety in the Process Industry)
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32 pages, 12061 KiB  
Article
Design of Trabecular Bone Mimicking Voronoi Lattice-Based Scaffolds and CFD Modelling of Non-Newtonian Power Law Blood Flow Behaviour
by Haja-Sherief N. Musthafa and Jason Walker
Computation 2024, 12(12), 241; https://doi.org/10.3390/computation12120241 - 5 Dec 2024
Viewed by 2164
Abstract
Designing scaffolds similar to the structure of trabecular bone requires specialised algorithms. Existing scaffold designs for bone tissue engineering have repeated patterns that do not replicate the random stochastic porous structure of the internal architecture of bones. In this research, the Voronoi tessellation [...] Read more.
Designing scaffolds similar to the structure of trabecular bone requires specialised algorithms. Existing scaffold designs for bone tissue engineering have repeated patterns that do not replicate the random stochastic porous structure of the internal architecture of bones. In this research, the Voronoi tessellation method is applied to create random porous biomimetic structures. A volume mesh created from the shape of a Zygoma fracture acts as a boundary for the generation of random seed points by point spacing to create Voronoi cells and Voronoi diagrams. The Voronoi lattices were obtained by adding strut thickness to the Voronoi diagrams. Gradient Voronoi scaffolds of pore sizes (19.8 µm to 923 µm) similar to the structure of the trabecular bone were designed. A Finite Element Method-based computational fluid dynamics (CFD) simulation was performed on all designed Voronoi scaffolds to predict the pressure drops and permeability of non-Newtonian blood flow behaviour using the power law material model. The predicted permeability (0.33 × 10−9 m2 to 2.17 × 10−9 m2) values of the Voronoi scaffolds from the CFD simulation are comparable with the permeability of scaffolds and bone specimens from other research works. Full article
(This article belongs to the Section Computational Engineering)
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19 pages, 10665 KiB  
Article
Application of Different Image Processing Methods for Measuring Rock Fracture Structures under Various Confining Stresses
by Chenlu Song, Tao Li, He Li and Xiao Huang
Appl. Sci. 2024, 14(20), 9221; https://doi.org/10.3390/app14209221 - 11 Oct 2024
Viewed by 1274
Abstract
Fractures within granite may become channels for fluid flow and have a significant impact on the safety of waste storage. However, internal aperture variation under coupled conditions are usually difficult to grasp, and the inevitable differences between the measured data and the real [...] Read more.
Fractures within granite may become channels for fluid flow and have a significant impact on the safety of waste storage. However, internal aperture variation under coupled conditions are usually difficult to grasp, and the inevitable differences between the measured data and the real fracture structure will lead to erroneous permeability predictions. In this study, two different CT (Computed Tomography) image processing methods are adopted to grasp internal fractures. Several CT images are extracted from different positions of a rock sample under different confining stresses. Two critical factors, i.e., aperture and the contact area ratio value within a single granite fracture sample, are investigated. Results show that aperture difference occurs under these two image processing methods. The contact area ratio value under two image processing methods has less than 1% difference without confining stress. However, there is larger than ten times difference when the confining stress increases to 3.0 MPa. Moreover, the edge detection method has the capability to obtain a relatively accurate internal fracture structure when confining pressure is applied to the rock sample. The analysis results provide a better approach to understanding practical rock fracture variations under various conditions. Full article
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16 pages, 4045 KiB  
Article
A Method for Evaluating Coalbed Methane Reservoir Productivity Considering Drilling Fluid Damage
by Chen Li, Lichun Sun, Zhigang Zhao, Jian Zhang, Yong Li, Yanjun Meng and Lei Wang
Energies 2024, 17(7), 1686; https://doi.org/10.3390/en17071686 - 1 Apr 2024
Cited by 3 | Viewed by 1267
Abstract
In the process of coalbed methane development, drilling fluid and fracturing fluid cannot achieve absolute compatibility with formation. The incompatibility between the working fluid and reservoir will lead to the intrusion of working fluid into the reservoir and cause reservoir pollution. This is [...] Read more.
In the process of coalbed methane development, drilling fluid and fracturing fluid cannot achieve absolute compatibility with formation. The incompatibility between the working fluid and reservoir will lead to the intrusion of working fluid into the reservoir and cause reservoir pollution. This is a very common phenomenon. There is a large amount of pulverized coal in the coal seam, and the intrusion of working liquid will be combined with the pulverized coal to form cement to block the seepage space in the reservoir. Since pressure relief and fracturing fluid backflow will be performed at the first time after fracturing, the intrusion range of the working fluid is small, generally reaching 10 m to 50 m. Compared with a conventional gas reservoir or shale gas reservoir, the working fluid loss during CBM development will seriously affect the subsequent production project and even make the gas well lose production capacity. On the other hand, in order to avoid this phenomenon, measures such as acidification or volumetric fracturing are sometimes used to improve the seepage environment near the well and near the fracture. The purpose of this study is to quantitatively evaluate the impacts of working fluid filtration and reservoir reconstruction on production. In this study, a single well productivity evaluation model and sensitivity analysis method considering drilling fluid filtration loss, fracturing fluid filtration loss, reservoir reconstruction and other processes is proposed. The formation mechanism of fluid loss during drilling and fracturing is described, and the productivity evaluation model considering fluid loss is combined with the Langmuir isothermal adsorption equation, steady-state diffusion law, Darcy’s seepage law and Duhamel convolution formation. Combined with the distribution of actual gas reservoir flow characteristics, the sensitivity of single well productivity to gas reservoir porosity, gas reservoir permeability, coal seam adsorption coefficient, working fluid filtration loss and reservoir reconstruction measures are analyzed. Through the analysis and fitting of the actual production data on site, the relationship curve can better fit the field production data, and the evaluation results are in line with the drilling and fracturing conditions at that time and the subsequent production conditions, with small errors. The obtained method is suitable for predicting the productivity of fractured vertical wells in different working conditions and provides a basis for the development and productivity prediction of CBM reservoirs in China and in international cooperation. Full article
(This article belongs to the Special Issue Advances in the Development of Unconventional Oil and Gas Resources)
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17 pages, 8154 KiB  
Article
Study on Water Inrush Characteristics of Hard Rock Tunnel Crossing Heterogeneous Faults
by Guoxu Xin, Bo Wang, Haozhang Zheng, Linfeng Zeng and Xinxin Yang
Appl. Sci. 2024, 14(6), 2536; https://doi.org/10.3390/app14062536 - 17 Mar 2024
Cited by 2 | Viewed by 1680
Abstract
Fault water inflow is one of the most severe disasters that can occur during the construction of hard and brittle rock tunnels. These tunnels traverse brittle fault breccia zones comprising two key components: a damage zone dominated by low-strain fractures and an internally [...] Read more.
Fault water inflow is one of the most severe disasters that can occur during the construction of hard and brittle rock tunnels. These tunnels traverse brittle fault breccia zones comprising two key components: a damage zone dominated by low-strain fractures and an internally nested high-strain zone known as the fault core. Structural heterogeneity influences the mechanical and hydraulic properties within fault breccia zones, thereby affecting the evolving characteristics of water inflow in hard rock faulting. Based on the hydraulic characteristics within hard rock fault zones, this paper presents a generalized dual-porosity fluid-solid coupling water inflow model. The model is utilized to investigate the spatiotemporal evolution patterns of water pressure, inflow velocity, and water volume during tunneling through heterogeneous fault zones in hard rock. Research findings indicate that when tunnels pass through the damage zones, water inrush velocity is high, yet the water volume is low, and both decrease rapidly over time. Conversely, within the core regions of faults, water inflow velocity is low, yet the water volume is high, and both remain relatively stable over time. Simulation results closely align with the water inflow data from China’s largest cross-section tunnel, the Tiantai Mountain Tunnel, thus validating the accuracy of the evolutionary model proposed in this paper. These findings offer a new perspective for devising effective prevention strategies for water inflow from heterogeneous faults. Full article
(This article belongs to the Special Issue Advances in Tunnel and Underground Engineering)
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18 pages, 14646 KiB  
Article
A Study on the Mechanism of Casing Deformation and Its Control Strategies in Shale Oil Hydraulic Fracturing
by Nan Zhang, Peng Wang, Junliang Li, Wenhai Ma, Xiaochuan Zhang, Hongtao Zhang, Chenggang Jiang, Weiming Huang, Xinzhu Feng and Shuwei Liu
Processes 2023, 11(8), 2437; https://doi.org/10.3390/pr11082437 - 13 Aug 2023
Cited by 2 | Viewed by 2704
Abstract
The problem of casing deformation caused by large-scale hydraulic fracturing in shale oil wells severely restricts the efficient development of Gulong shale oil. In order to clarify the mechanism of casing deformation in shale oil wells, comprehensive analysis was conducted on engineering factors, [...] Read more.
The problem of casing deformation caused by large-scale hydraulic fracturing in shale oil wells severely restricts the efficient development of Gulong shale oil. In order to clarify the mechanism of casing deformation in shale oil wells, comprehensive analysis was conducted on engineering factors, multi-arm caliper logging, seismic attributes, and the distribution characteristics of casing deformations. This study shows that casing strength, cementing quality, and wellbore curvature are not the main controlling factors for casing deformation. Casing deformation is caused by the communication between hydraulic fractures and natural fractures during the fracturing process, which increases the fluid pressure in the natural fracture and induces shear slip, resulting in casing deformation due to shear stress. Based on the understanding of the mechanism of casing deformation in shale oil wells, two targeted casing deformation prevention and control methods are proposed. First, temporary plugging was implemented during the hydraulic fracturing process when the fluid volume reached 1000 m3, and the pumping rate was reduced to below 16 m3/min to reduce the internal fluid pressure of the fractures and control fracture slip, thereby minimizing the risk of casing deformation. Second, hollow particles were added to the cement to enhance the consolidation effect of the cement sheath and mitigate casing deformation caused by fracture slip. Research indicates that a hollow particle content of 15% can meet the requirements for casing deformation control in Gulong shale oil. These research results can provide important references for the prediction and prevention of casing deformation risks in shale oil and similar unconventional reservoirs during hydraulic fracturing. Full article
(This article belongs to the Special Issue Risk Assessment and Reliability Engineering of Process Operations)
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17 pages, 4311 KiB  
Article
Experimental Investigation of the Fractal-Permeability Properties of Locally Fractured Coal Bodies around Gas Extraction Boreholes
by Mingkun Pang, Hongyu Pan, Shipeng Zhu, Yao Zhang and Tianjun Zhang
Fractal Fract. 2023, 7(8), 574; https://doi.org/10.3390/fractalfract7080574 - 25 Jul 2023
Cited by 2 | Viewed by 1194
Abstract
To investigate the permeability characteristics in the in-situ fractured coal body around the perimeter of gas extraction boreholes, the steady-state permeability of fractured coal bodies with different gradations was tested using the fractured rock permeability test system. By controlling the axial displacement and [...] Read more.
To investigate the permeability characteristics in the in-situ fractured coal body around the perimeter of gas extraction boreholes, the steady-state permeability of fractured coal bodies with different gradations was tested using the fractured rock permeability test system. By controlling the axial displacement and permeability pressure, the permeability parameters were obtained under different porosities. The interactions between the permeability parameters and the process of permeability destabilisation are discussed. The results show that the permeability characteristics of the broken coal body obey the Forchheimer relationship: As the axial displacement increases, the permeability resistance of the fluid increases and the non-Darcy property of the sample becomes more significant. With the decrease in the porosity of the sample and the increase in the power index n, the permeability k decreases and the non-Darcy factor β increases. The final fractal structure of the sample will be changed by particle fragmentation and migration during the loading process of the sample with different levels, and the internal pore structure of the sample will further affect the penetration of the penetration channel. A critical characteristic value for the seepage instability in broken coal bodies is given, and an expression for determining the seepage instability by permeability and non-Darcy factors is proposed. The results indicate that a negative non-Darcy factor is not a necessary condition for permeability instability, and the critical Reynolds number for the permeability instability in broken coal bodies was determined from the perspective of the Reynolds number. The conclusions of this study can provide theoretical support for the theoretical study of permeability and the permeability of pre-smoking coal seams. Full article
(This article belongs to the Section Engineering)
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25 pages, 203904 KiB  
Article
Properties and Model of a Lacustrine Shale Oil Reservoir: A Case Study of the Upper Fourth Member and Lower Third Member of the Shahejie Formation in Dongying Sag and Zhanhua Sag, Jiyang Depression
by Cunfei Ma, Xianxu Fang, Xiaonan Ma, Xiantai Liu, Bingkun Xu and Xinmin Ge
J. Mar. Sci. Eng. 2023, 11(7), 1441; https://doi.org/10.3390/jmse11071441 - 19 Jul 2023
Cited by 2 | Viewed by 2115
Abstract
By combining thermal simulation experiments with core data, thin sections, scanning electron microscopy (SEM), source rock, and high-pressure mercury and gas adsorption analysis, this paper evaluates the properties and models of shale reservoirs in the upper fourth member and the lower third member [...] Read more.
By combining thermal simulation experiments with core data, thin sections, scanning electron microscopy (SEM), source rock, and high-pressure mercury and gas adsorption analysis, this paper evaluates the properties and models of shale reservoirs in the upper fourth member and the lower third member of the Shahejie Formation in Dongying Sag and Zhanhua Sag. The results show that the oil shale is a high-quality source rock with petroleum generation potential. Inorganic mineral pores, organic pores, and fractures have developed with petroleum storage capacity. Clay and organic-rich soft shale lithofacies are interbedded with carbonate-rich hard shale lithofacies to form sandwich-type source–reservoir–caprock assemblages with internal sealing properties. Bitumen occurs mostly in the free state, and to a lesser extent is adsorbed, and shows flow characteristics. The migration resistance of the bitumen is displacement pressure, including capillary force and adsorption resistance, and the main force is pore fluid pressure. The migration modes of the bitumen include both subcritical flow and instantaneous flow, which are controlled by pore fluid pressure, displacement pressure, and the rock’s fracture strength. Owing to the multi-scale characteristics of the shale reservoir space, a vein-type model of a multi-scale progressive transport network is developed that obeys Murray’s law with a dominant migration pathway in the shale reservoir. The shale oil reservoir is a special lithologic reservoir controlled by the sedimentary environment and has self-generation, self-storage, and self-sealing characteristics with developed pore fluid overpressure and a multi-scale transport network. Full article
(This article belongs to the Special Issue High-Efficient Exploration and Development of Oil & Gas from Ocean)
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25 pages, 14874 KiB  
Article
Finite-Element Analysis on Energy Dissipation and Sealability of Premium Connections under Dynamic Loads
by Yang Yu, Yinping Cao, Zhan Qu, Yihua Dou and Zidi Wang
Processes 2023, 11(7), 1927; https://doi.org/10.3390/pr11071927 - 26 Jun 2023
Cited by 5 | Viewed by 1837
Abstract
In the process of high flow rate fracture and high gas production, the sealing performance of the premium connection decreases due to the dynamic load and vibration of downhole tubing strings, which may cause accidents. Existing static analysis methods cannot effectively explain this [...] Read more.
In the process of high flow rate fracture and high gas production, the sealing performance of the premium connection decreases due to the dynamic load and vibration of downhole tubing strings, which may cause accidents. Existing static analysis methods cannot effectively explain this phenomenon. The main objective of this paper is to propose a novel analytical method for evaluating the sealing performance of a premium connection. In this paper, a dynamic model of sealing surfaces of the premium connection is established based on the vibration equation of elastic rod, and the hysteresis characteristics and energy dissipation mechanism of sealing surfaces are analyzed. Considering the influence of spherical radius, internal pressure, axial cyclic load amplitude, and modal vibration, a spherical-conical premium connection finite element model is established to analyze the influence laws of the connection’s energy dissipation and sealing performance. The results show that the sealing performance of the premium connection under dynamic load can be effectively analyzed by using energy dissipation theory compared with traditional static contact analysis. Compared with the vibration of the tubing string, the dynamic loads caused by the change of fluid pressure and flow rate in the tubing string have a significant influence on the connection’s sealing performance. When the internal pressure and axial cyclic loads are 80 MPa, 400 kN, or 60 MPa and 500 kN respectively, serious plastic deformation occurs in the thread and sealing surfaces, and the energy dissipation of the sealing surfaces increases significantly, which could lead to sealing failure. Full article
(This article belongs to the Special Issue Oil and Gas Well Engineering Measurement and Control)
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