Search Results (83)

While many kinds of reactive compatibilizers (RCs) have been artificially created for reducing interfacial tension in immiscible polymer blends, the effect of RCs on co-continuity formation (preferred in application) remains controversial. In this work, we selected the previously reported poly(vinylene fluoride)/poly(L-lactic acid)/reactive comb compatibilizer (PVDF/PLLA/RCC) blend system as the model system, in which the reaction between epoxy groups in RCC and terminal carboxyl groups in PLLA upon blending can produce glycidyl methacrylate (GMA)-PLLA side chains located at the PVDF/PLLA interface. By manipulating PVDF/PLLA composition ratio and RCC content, a half-U-shaped co-continuous phase diagram with an upward opening was obtained, suggesting a promoting effect of RCC on PVDF/PLLA co-continuity. This can be attributed to both the high viscosity of PLLA/RCC and the inhibited PVDF phase coalescence. On the one hand, owing to the significantly increased viscosity of PLLA/RCC relative to neat PLLA, the decreased viscosity ratio of PVDF to PLLA(/RCC) can lower the co-continuous PVDF/PLLA composition ratio. On the other hand, the coalescence of PVDF phase in PVDF/PLLA/20%RCC can be effectively inhibited due to the addition of RCC, opposite to the inclined PLLA phase coalescence in the neat PVDF/PLLA blend with high PVDF fraction (e.g., 80%). Our results provide guidance for evaluating and selecting RCs for a specific immiscible polymer blend in practical application. Full article

The railway sector is crucial for transportation, but infrastructure maintenance generates significant waste and requires large amounts of materials, increasing environmental impact. Circular economy integration mitigates this impact through material recovery. This study focused on the recycling of bushes embedded in railways sleepers, currently disposed of in landfills, obtaining high-density polyethylene (HDPE). The developed scalable process converted contaminated bushes into pellets, whose environmental sustainability was assessed through life cycle analysis. Challenges of the recycled material, such as high viscosity and heterogeneity, were partially addressed with a slipping agent and a compatibilizer, increasing the material melt index from 0.71 to 1.62 g/10 min. Carbon fiber waste addition improved thermal stability, mechanical stiffness, and electrical conductivity. Compatibilized blends offered the best balance of mechanical properties but lower electrical conductivity. The Young modulus was increased from 1.20 GPa for the neat matrix to 4.40 GPa for the system containing 30% carbon fibers in weight, with no significant decreases in the yield stress, while showing the lowest electrical conductivity. To reduce environmental impact and produce a tougher material without compromising conductivity, the compatibilizer was replaced with HDPE from PET bottle caps, resulting in comparable mechanical properties and higher electrical conductivity but reduced fiber/matrix interface. Full article

Tropical lignocellulosic residues are increasingly relevant feedstocks for lignin-containing nanocellulose composites, but their performance cannot be predicted from botanical origin or bulk lignin percentage alone. This review defines the interface as the geometrical boundary between phases and the interphase as the finite, compositionally graded region in which lignin distribution, nanocellulose morphology, adsorbed water, and the surrounding matrix jointly govern stress transfer and mass transport. Using an evidence-weighted framework, the literature is organized into the following categories: residual-lignin nanofibrils, redeposited-lignin systems, lignin nanoparticle assemblies, compatibilized thermoplastic hybrids, and all-lignocellulosic sheets. Representative quantitative observations show that controlled residual lignin can the increase water contact angle from approximately 35 degrees to 78 degrees and reduce oxygen permeability by up to 200-fold in nanopapers, while selected PLA/LCNF systems show tensile-strength and modulus increases of 37% and 61%, respectively; however, high or poorly distributed lignin can suppress fibrillation, lower viscosity, weaken gel networks, and reduce reproducibility. The most defensible near-term product windows are packaging layers, grease/oil barrier papers, coatings, paper-like multilayers, and selected porous media. Thermoplastic matrices remain process-sensitive, and biomedical, additive-manufacturing, nano-reactor, and energy-material claims require stronger validation of the extractables, rheology, humidity history, TEA/LCA metrics, and end-of-life behavior. This review, therefore, provides a critical, application-backward roadmap for tropical biorefineries in which interfacial function, wet handling, drying energy, and process integration are assessed together rather than treated as independent variables. The abbreviations used in the abstract are defined as follows: CNFs, cellulose nanofibrils; CNC, cellulose nanocrystals; LCNF, lignin-containing cellulose nanofibrils; LCNCs, lignin-containing cellulose nanocrystals; PLA, poly(lactic acid); PHB, polyhydroxybutyrate; PHAs, polyhydroxyalkanoates; PVA, poly(vinyl alcohol); DESs, deep eutectic solvents; TEA, techno-economic analysis; LCA, life-cycle assessment; ML, machine learning. Full article

Conventional rubber–plastic modified asphalt often suffers from poor compatibility and thermal storage stability, which limits its engineering application. To address this issue, this study proposes a prefabricated nano-reinforced rubber–plastic thermoplastic elastomer (TPE) modification strategy. The specific objective was to comparatively investigate how different waste plastic matrices (HDPE, LDPE, and PP) and two representative nano-oxides (ZnO and TiO₂) affect the interfacial evolution, storage stability, rutting resistance, fatigue durability, and low-temperature cracking resistance of modified asphalt. The prefabricated nano-reinforced TPE modifier was incorporated into the base asphalt, and its storage stability, interface evolution and multi-scale rheological properties were evaluated. The results show that all modified binders exhibited good thermal storage stability, with softening point differences below 2.5 °C. The enhancement mechanism was mainly governed by physical blending, swelling adsorption, and interfacial synergistic interactions rather than the formation of new chemical functional groups. A clear synergistic matching relationship between plastic type and nanoparticle type was identified. LDPE-based systems showed better phase compatibility and fatigue/low-temperature performance, whereas HDPE-based systems were more favorable with respect to improvement of high-temperature rutting resistance. In addition, ZnO contributed more significantly to storage stability, rutting resistance, and fatigue resistance, while TiO₂ was more beneficial for low-temperature crack resistance. These findings provide new insight into the interfacial design of nano-reinforced rubber–plastic modified asphalt and offer guidance for performance-oriented and sustainable pavement materials. Full article

Plastic pollution from packaging waste is driving the development of biodegradable composites for sustainable packaging. In this work, poly(butylene adipate-co-terephthalate)/poly(3-hydroxybutyrate) (PBAT/PHBH) blends (50/50 wt.%) were reinforced with agro-industrial waste fillers—spent coffee grounds (SCG), brewer’s spent grain (BSG), and cellulose powder (CP)—at 1–15 wt.% loading. The effects of these fillers on tensile properties, impact strength, and thermal stability were examined and supported by scanning electron microscopy (SEM) of fracture surfaces and thermogravimetric analysis (TGA). The neat PBAT/PHBH blend exhibited balanced stiffness and ductility. Low BSG loadings (≤5 wt.%) produced the greatest toughening, with impact strength increasing by ~92% and elongation at break significantly improving over the neat blend. SEM analysis indicated crack deflection and particle pull-out as dominant energy-dissipation mechanisms at low BSG loading. At higher BSG loading (15 wt.%), particle clustering and larger voids acted as stress concentrators, reducing impact performance. SCG improved ductility at low loading (1 wt.%), whereas increasing SCG content led to progressive reductions in tensile strength and elongation due to increased debonding and microvoid formation. In contrast, CP exhibited minimal reinforcement efficiency within the investigated range (1–5 wt.%). Overall, filler addition generally reduced tensile strength and, in several cases, tensile modulus, reflecting limited interfacial compatibility between the hydrophilic lignocellulosic fillers and the hydrophobic polyester matrix. TGA indicated a modest improvement in thermal stability at higher BSG loadings, reflected by shifts in T_5% and T_max1 (PHBH) toward higher temperatures. Overall, this study demonstrates that upcycled coffee and beer waste fillers can impart specific toughness benefits to biodegradable PBAT/PHBH blends, but interfacial incompatibility currently limits their reinforcement efficiency. The findings highlight the potential and challenges of these biocomposites for sustainable packaging applications and suggest that interface engineering (e.g., compatibilizers) will be key to unlocking optimal performance. Full article

In this work, compatibilized poly(lactic acid)/poly(butylene adipate-co-terephthalate) (PLA/PBAT) blends were developed and characterized, to be potentially utilized as biodegradable self-healing matrices for composite laminates. Blends containing 10, 20 and 30%wt of PBAT and 0.5 phr of an epoxy-based compatibilizer were prepared by melt compounding and hot pressing. Rheological measurements showed that moduli and complex viscosity generally increased with PBAT content, while maintaining viscosity levels suitable for conventional melt-processing operations. FT-IR and FESEM analyses confirmed the formation of an immiscible but well-compatibilized morphology, characterized by a homogeneous dispersion of PBAT domains within the PLA phase. Mechanical tests revealed a decrease in tensile modulus (up to 44%), strength (up to 45%) and fracture toughness (up to 40%) with a PBAT content up to 30%wt. Self-healing was evaluated by measuring the fracture toughness (K_IC) recovery after thermal treatment at 140 °C. After healing, the blend containing 20%wt of PBAT exhibited a self-healing efficiency of 64% under impact conditions, which was attributed to the smoother fracture surface generated at an elevated strain rate that facilitated a more effective flow of the molten PBAT phase across the crack interface during healing. The formulation containing 20%wt of PBAT featured the best balance between mechanical performance and self-healing efficiency. Full article

A novel low-cost poly(propylene carbonate-co-epichlorohydrin) (PPC-ECH) with mechanical properties similar to those of poly (butylene adipate-co-terephthalate) (PBAT) was developed and incorporated into a poly(propylene carbonate-co-phthalate) (PPC-P) matrix. Meanwhile, 4, 4′-diphenylmethane diisocyanate (MDI) was employed as a reactive compatibilizer and mixed with PPC-P and PPC-ECH to create a variety of PPC-P/PPC-ECH/MDI blends. The effects of PPC-ECH and MDI content on the mechanical, optical, thermal, morphological, and gas barrier properties of the blends were systematically investigated. Results demonstrated that MDI reacts with both PPC-P and PPC-ECH, forming a chemically bonded interface that significantly improves their compatibility. Notably, when 2 phr of MDI was incorporated, the elongation at break of the PPC-P/PPC-ECH/2MDI blend increased dramatically from 71% to 502%, while maintaining good tensile strength (~23 MPa) and light transmittance (~80%). To further enhance the gas barrier performance, a high-oxygen-barrier poly(vinyl alcohol) (PVA)/tannic acid (TA) complex coating was applied to the surface of the PPC-P/PPC-ECH/2MDI film. This coating synergistically leveraged the abundant hydroxyl groups in PVA and TA to form a dense hydrogen-bonded network, reducing oxygen permeability to an ultra-low value of 0.1 cm³·mm/(m²·day). This outstanding performance highlights the strong potential of PPC-P/PPC-ECH-based films for advanced packaging applications. Full article

In this work, polylactic acid (PLA)/poly(butylene adipate-coterephthalate) (PBAT) composites containing nanomagnetite particles were developed for electromagnetic shielding. The nanomagnetite particles acted not only as a conductive filler but also as a reinforced agent and compatibilizer for PLA/PBAT blends. The effect of surface treatments by the silicon coupling agent (SCA) under different pH conditions and with other substances (silica and dopamine (DA)) were investigated in particular. The composites were prepared by thermal mixing and characterized by Fourier-transform infrared spectroscopy (FTRI), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), scanning electron microscopy (SEM), transparency electron microscopy (TEM) and tensile testing. The results show that the interface between the PBAT spheres and the PLA matrix was improved after the addition of magnetite particles treated with SCA or PDA. It is interesting to find that under acidic conditions, SCA acted more efficiently due to the chemical reaction of SCA with the hydroxyl groups on the surface of the magnetite particles, which resulted in chemical improvement. Tensile strength increased about 20%, while elongation also increased about 15%. The fracture surface under SEM clearly showed plastic deformation, which contributed to an improvement in mechanical properties, especially toughness. Full article

A compatibilizer for low-density polyethylene (LDPE)/poly(ethylene terephthalate) (PET) blends was developed. This compatibilizer consists of amine-functionalized PET, which is blended with maleated polyethylene to form a copolymer. The goal is to use this compatibilizer in the future for recycling plastic waste from the marine environment. Fourier-transform infrared spectroscopy confirmed the successful incorporation of amine groups into PET chains through the addition of p-phenylenediamine in a molten state. An increase in diamine content allowed for the visualization of three bands where PET reacted with the diamine. Differential scanning calorimetry suggested that the polyester chains were grafted onto the maleated polyethylene backbone, with crystallinity increasing up to 2.5% diamine content. Scanning electron microscopy (SEM) images showed that the LDPE/PET blend resulted in a continuous polyethylene matrix with a dispersed polyester phase. The blend compatibilized with modified maleated polyethylene, and functionalized PET exhibited an improved interface. Oscillatory rheology and dynamic mechanical analysis indicated that the developed compatibilizer positively impacted the mechanical properties of the compatibilized LDPE/PET blends. This new approach enables the creation of innovative strategies for enhancing the properties of pre-existing polyolefin/polyester recycled blends. Full article

Highly toughened bio-based polylactic acid (PLA)/Eucommia ulmoides gum (EUG) blends were prepared using organic montmorillonite (OMMT) as a compatibilizer through melt-blending. Both the theoretically predicted values and the experimental results confirm that the majority of the OMMT’s nanolayers are selectively localized at the PLA/EUG interface. This localization leads to improved interfacial properties and a more refined morphology of the dispersed EUG phase. By increasing the OMMT content from 0 phr to 2 phr, the notched Izod impact strength of the PLA/EUG/OMMT (85/15/2) blend increases to a maximum value of 44.6 kJ/m². This is significantly higher than the values observed for neat PLA at 3.8 kJ/m² and the PLA/EUG (85/15) blend at 4.7 kJ/m². Moreover, compared to neat PLA and the PLA/EUG (85/15) blend, which exhibit poor tensile ductility, as indicated by their low elongation at break, the PLA/EUG/OMMT blend demonstrates a substantial improvement in its tensile ductility when an appropriate amount of OMMT is added. It is believed that the enhanced toughness of the PLA/EUG/OMMT blends can primarily be attributed to the refinement and more uniform dispersion of the EUG domains, which is caused by the incorporation of OMMT. In addition, the crystalline properties, thermal degradation behavior, and extrudate swell behavior of the PLA/EUG blends with and without OMMT were also evaluated in detail. Finally, the experimental results prove that the PLA/EUG (85/15) blend containing 2 phr of OMMT exhibits the highest impact toughness and tensile ductility, accompanied by improved thermal stability and extrusion stability. Full article

Wood–plastic composites (WPCs) are interesting materials as the biobased content is determined by the inclusion of wood particles regenerated from residual wood sources or biomass products. At present, the aim is to increase the wood content in WPCs above 60%, while it is currently limited to around 40%. The rationale behind this is based on the need for an increase in the performance of WPCs, the relatively cheap price of wood and the aim to augment the biobased content. Most studies are presently carried out with a maximum of 50% wood particles (preferably ranging from around 30 to 40%), while there are only very few sources where the wood concentration is increased to 70%. The formulations are not yet optimized and there are problems in interface compatibility, leading to weak mechanical properties. Problems in the augmentation of the wood content have to be further controlled, e.g., aggregation, dimensional stability and water absorption. Alternative approaches for the treatment of wood chips before (or during) compounding with the polymer matrix should therefore be developed. As the water resistance is mainly related to the control of the surface properties of the hydroscopic wood particles, possible solutions should consider the better protection of the individual wood particles’ surfaces against water ingress, the better development of the wood–polymer interface and the prevention of the formation of a continuous network with contacting wood particles. Therefore, this overview suggests various processing routes together with their industrial potential based on various sources from the literature, including the effects of compatibilizers and additives, the spray coating of wood particles, chemical pretreatment, physical modifications and the thermal treatment of wood fillers. Full article

This study investigated the optimal combination of compatibilizers and stabilizers to enhance the value of marine environment plastic (MEP). The composition of the plastics was analysed, and a simulated recycled plastic blend (sMEP) was prepared based on a simplified composition of actual MEP. Different concentrations of three commercial compatibilizers (C1, C2 and C3) were tested to improve tensile strength. The tensile tests indicated that the blend compatibilized with 10 wt.% C3 (polypropylene grafted with maleic anhydride) exhibited the highest increase in tensile strength. This optimal compatibilization was then combined with two commercial stabilizers and applied to a simulated MEP blend. Scanning electron microscopy images showed that all blends had a continuous polyethylene phase with dispersed poly(ethylene terephthalate) (PET) and polypropylene (PP) droplets. The simulated blend with 10 wt.% C3 exhibited a reduced PET droplet size in the dispersed phase. Differential scanning calorimetry results revealed a decrease in polyethylene crystallinity and an increase in PP crystallinity. The improved properties of the blend were attributed to the effectiveness of the C3 compatibilizer in enhancing the interface between the PP and PET phases. An effective formulation was developed to valorise marine-sourced plastics by leveraging existing scientific knowledge and accessible commercial additives. Applying this enhanced formulation to real MEP not only demonstrated its effectiveness, but also highlighted a practical approach for reducing plastic pollution and supporting circular economy principles, contributing to environmental conservation efforts. Full article

In this study, recycled acrylonitrile-butadiene-styrene terpolymer (ABSr) was reused to produce polyamide 6 (PA6)-based blends. This was achieved through reactive compatibilization using styrene-acrylonitrile-maleic anhydride (SAN-g-MA) copolymer with a high degree of functionalization (6–10% MA). The PA6/ABSr and PA6/ABSr/SAN-g-MA blends were prepared through melt processing and injection molding and then analyzed for their rheological, mechanical, thermomechanical, thermal, and structural properties, as well as morphology. The torque rheometry revealed a maximum reactivity of the PA6/ABSr (70/30 wt%) blend with low SAN-g-MA (5 phr—parts per hundred resin) content, while above this threshold, torque began to decline, indicating compatibilizer saturation in the interface. These findings were further substantiated by the increase in complex viscosity and the lower melt flow index (MFI) of the PA6/ABSr/SAN-g-MA (5 phr) blend. The 5 phr SAN-g-MA reactive compatibilization of the PA6/ABSr blends significantly enhanced its impact strength, elongation at break, tensile strength, and heat deflection temperature (HDT) by 217%, 631%, 12.6%, and 9.5%, respectively, compared to PA6/ABSr. These findings are promising for the plastic recycling field, paving the way for the production of new tailor-made materials at a reduced price. Full article

Development of multi-component blends to prepare high-performance polymer materials is still challenging, and is a key technology for mechanical recycling of waste plastics. However, a multi-phase compatibilizer is prerequisite to create high-performance multi-component blends. In this study, POE-g-(MAH-co-St) and SEBS-g-(MAH-co-St) compatibilizers are prepared via melt-grafting of maleic anhydride (MAH) and styrene (St) dual monomers to polyolefin elastomer (POE) and poly [styrene-b-(ethylene-co-butylene)-b-styrene] (SEBS), respectively. Subsequently, these compatibilizers are utilized to compatibilize the PA6/PP/ABS/SEBS quaternary blends through melt-blending. When POE-g-(MAH-co-St) and SEBS-g-(MAH-co-St) are added, respectively, both can promote the distribution of the dispersed phases, significantly reducing the dispersed phase size. When adding 10 wt% POE-g-(MAH-co-St) and 10 wt% SEBS-g-(MAH-co-St) together, compared to the non-compatibilized blend, the fracture strength, fracture elongation, and impact strength surprisingly increased by 106%, 593%, and 823%, respectively. It can be attributed to the hierarchical interfacial interactions which facilitate gradual energy dissipation from weak to strong interfaces, resulting in the improvement of mechanical properties. The synergistic effect of the enhanced phase interfacial interactions and toughening effect of elastomer compatibilizer achieved simultaneous growth in strength and toughness. Full article

Dissipative particle dynamics (DPD) simulations is used to study the effect of A_m/2B_mA_m/2 and H-shaped (A_m/4)₂B_m(A_m/4)₂ block copolymers on the interfacial properties of ternary blends. Our simulations show the following: (i) The capacity of block copolymers to diminish interfacial tension is closely linked to their compositions. With identical molecular weights and concentrations, H-shaped block copolymers outperform triblock copolymers in mitigating interfacial tension. (ii) The interfacial tension within the blends correlates positively with the escalation in H-shaped block copolymer molecular weight. This correlation suggests that H-shaped block copolymers featuring a low molecular weight demonstrate superior efficacy as compatibilizers when contrasted with those possessing a high molecular weight. (iii) Enhancing the concentration of H-shaped block copolymers fosters their accumulation at the interface, leading to a reduction in correlations between immiscible homopolymers and a consequent decrease in interfacial tension. (iv) As the length of the homopolymer chains increases, there is a concurrent elevation in interfacial tension, suggesting that H-shaped block copolymers perform more effectively as compatibilizers in blends characterized by shorter homopolymer chain lengths. These findings elucidate the associations between the efficacy of H-shaped block copolymer compatibilizers and their specific molecular characteristics. Full article