Search Results (1,407)

This work establishes a map between deposition, structure, and properties that enables the design of Ni-P coatings for advanced surface engineering applications. The coatings were electrodeposited on 316L stainless steel substrates using electrolytes of different phosphorus contents, achieved by systematically varying the phosphorous acid (H₃PO₃) concentrations. The influence of phosphorus content and intrinsic pH on elemental composition, cathodic current efficiency (CCE), thickness, microstructure, surface topography, crystalline structure, optical properties, and tribological behavior was investigated. The incorporation of phosphorus follows the H₃PO₃ concentration increase in a non-linear trend, achieving a maximum value of 22.17 at.% P at the highest bath concentration. The CCE presented an opposite trend, decreasing from approximately 96% to 40%, due to intense activity of hydrogen evolution reactions, and evidencing indirect phosphorus incorporation mechanisms. A transition from crystalline to amorphous structures was observed as the phosphorus content increased, being accompanied by grain refinement and significant roughness reduction to a minimum Sa = 8 ± 1 nm at ~15 at.% P. The optical properties, such as diffuse reflectivity and CIE Lab* color coordinates, were strongly correlated to surface roughness and microstructural evolution, demonstrating the influence of phosphorus through structural changes. Tribological behavior of the coatings revealed a complex interplay between composition, roughness, and wear mechanisms. The lower and more stable coefficients of friction were observed for high phosphorus coatings, although their durability depended on the balance between brittleness and grain refinement. The results demonstrate the combined role of phosphorus concentration and intrinsic pH changes as an effective tool for tailoring the structural, optical, and tribological properties of electrodeposited Ni-P coatings. Full article

A ternary CdS–MoS₂–rGO photocathode was developed to enhance visible light-driven hydrogen evolution through interfacial heterostructure engineering. The composite was fabricated via a solution-based deposition method followed by thermal conversion, resulting in crystalline CdS and MoS₂ phases that were uniformly integrated within a conductive reduced graphene oxide (rGO) framework. Structural and surface analyses (XRD and XPS) confirmed the coexistence of Cd²⁺, Mo⁴⁺, and S²⁻ chemical states without detectable secondary phases. Photoelectrochemical measurements revealed that the ternary architecture significantly improves charge separation efficiency and interfacial charge-transfer kinetics compared to binary and single-component films. The CdS–MoS₂–rGO photocathode exhibited the highest photocurrent density, reduced charge-transfer resistance, and favorable Tafel slope under visible-light irradiation (0.25 sun, neutral electrolyte). Gas chromatography measurements verified that these electrochemical enhancements translate into increased hydrogen production rates, following the trend: CdS–MoS₂–rGO > CdS–rGO > MoS₂–rGO >> rGO. Applied bias photon-to-current efficiency (ABPE) analysis further confirmed improved photon utilization efficiency in the ternary system. The enhanced performance is attributed to synergistic integration of CdS (light harvesting), rGO (rapid electron transport), and MoS₂ (catalytic edge sites), which suppresses recombination and accelerates proton reduction kinetics. These findings demonstrate that rational multi-component heterostructure design is an effective strategy for improving hydrogen evolution rate under mild operating conditions. Full article

Hydrogen (H₂) was produced from recycled aluminum microparticles (180–250, 300–425, and 425–500 μm) via alkaline hydrolysis using a 1.0 M NaOH solution to enhance oxide layer removal and aluminum dissolution. Maximum hydrogen flow rates of approximately 13, 15, and 19 mL·min⁻¹ were obtained, confirming that smaller particle sizes promote faster reaction rates due to increased specific surface area. The hydrogen evolution exhibited two-stage kinetic behavior: an initial stage characterized by rapid aluminum dissolution and increasing H₂ production, followed by a gradual decline associated with the formation of a passivating Al(OH)₃ layer. Despite the higher reaction rates observed for smaller particles, the maximum cumulative hydrogen production was obtained for the intermediate particle size (363 µm, 132 mL), compared to 106 mL and 102 mL for 215 µm and 463 µm, respectively, indicating a trade-off between surface area and passivation effects. Kinetic analysis based on the shrinking core model showed excellent agreement (R² = 99.94–99.97%), with rate constants of 0.137, 0.064, and 0.050 min⁻¹. The relationship k ∝ d⁻ⁿ (n ≈ 1.4) suggests a mixed kinetic regime involving both surface reaction and diffusion through the Al(OH)₃ layer. These findings indicate that hydrogen generation can be modulated by particle size; however, the relatively low flow rates and yields limit its immediate practical applicability. Full article

Electrolysis of water is a promising emission-free approach of hydrogen production, making water electrolyzers important for many renewable energy systems. Electrochemical electrodes enriched with nanocatalysts can significantly advance such technologies, but the use of nanomaterials, deployed as packed powders or painted films, is generally limited by durability and reusability challenges. To overcome these deficiencies, we have fabricated hierarchical hybrid electrode (HHE) monoliths comprising carpet-like arrays of multiwalled carbon nanotubes covalently bonded to porous reticulated carbon foams that are further functionalized with strongly attached nanocatalysts. This paper presents our investigation of HHE materials with CNT carpets and palladium nanoparticle (PdNP) catalysts in two key electrolysis reactions: hydrogen evolution reaction (HER) and oxygen evolution reaction (OER). Their performances in different electrolytes have been evaluated using cyclic voltammetry, linear sweep voltammetry and Tafel analysis. This architecture provided multi-faceted advantages, and the contribution of each nanocomponent in the monolith has been analyzed. The presence of Pd-NP in the HHE also improved the electrode’s tolerance to Cl⁻ ions, which is very promising for saline water electrolysis. These studies indicate that the HHE architecture of electrochemical electrodes can be a versatile and tunable option for future electrochemical systems relevant to renewable energy applications. Full article

Water electrolysis has emerged as a strategically appealing route for the sustainable production of green hydrogen (H₂) via the hydrogen evolution reaction (HER), though the sluggish kinetics of the oxygen evolution reaction (OER) remains a bottleneck hindering large-scale practical applications. In this regard, an attractive solution is offered by the integration of the ethanol oxidation reaction (EOR) into hybrid water-splitting systems, favorably reducing anodic overpotentials. Nonetheless, an open challenge is related to the fabrication of eco-friendly and economically viable catalysts free from noble metals, combining efficiency and stability. Herein, we explore nickel-oxide-based nanostructures grown onto porous Ni foam scaffolds by a scalable hydrothermal (HT) approach as EOR electrocatalysts. Material properties arising from modulation of the sole HT growth time are investigated by complementary structural, microscopic, and spectroscopic techniques. Electrochemical tests demonstrate good durability and very attractive EOR performances, mainly influenced by the morphology and the NiOOH surface content of the target systems. Overall, the present work advances an attractive route to transition-metal-based electrocatalysts for efficient alcohol-oxidation-assisted water electrolysis. Full article

The world’s growing need for energy, fueled by industrial expansion and a rising population, continues to be a challenge for the scientific community. The heavy reliance on fossil fuels that contribute to environmental degradation and public health concerns, is shifting toward sustainable alternatives, with hydrogen production via advanced catalysts as an energy source emerging as a promising solution. This transition addresses the challenges posed by harmful combustion emissions. In this study, we developed an innovative PANI@Cu-NA-MOF nanocomposite catalyst through a sol–gel synthesis approach that strategically integrates conducting polymers with metal–organic frameworks. The catalyst was characterized using different sets of techniques. Surface morphology and elemental composition were investigated using SEM-EDX, while structural analysis was carried out with FTIR that helped to identify the chemical bonds and functional groups, and UV-Vis spectroscopy provided information on its light absorption properties. In addition, TGA was used to evaluate thermal behavior, and XPS offered detailed surface chemical analysis. It was observed by morphology that PANI@Cu-NA-MOF is a noncapsular-like structure. It is thermally highly stable; a TGA study showed that up to 550 °C, almost 2.5% of weight was lost. The single peak in UV-Vis is the preparation of a successful composite. XPS and FTIR reveal the required peaks of functional groups and elements. The PANI@Cu-NA-MOF composite turned out to be quite effective for water electrolysis, requiring an overpotential of just 0.47 V to drive the reaction. When tested against the reversible hydrogen electrode, we observed onset potentials of 1.6 V/RHE for the oxygen evolution reaction and 0.2 V/RHE for the hydrogen evolution reaction. What makes this particularly interesting is that such performance significantly cuts down on the energy needed for electrolysis, which could make hydrogen production much more practical. Since hydrogen burns cleanly and offers a real alternative to fossil fuels, having an efficient catalyst like this brings us one step closer to sustainable energy. Full article

Ecosystem disruption is a significant challenge of the contemporary age, arising from substantial CO₂/CO emissions resulting from dependence on fossil fuels as a primary energy source. Scholars across several fields are striving to mitigate these severe greenhouse gas emissions. The most promising method is to adsorb carbon and convert it into sustainable energy. We sought to diminish CO levels by electrocatalytic reduction using innovative catalytic surfaces, namely transition metal phosphides (TMPs). During this work, VP is recognized as a very effective surface for CO reduction and the synthesis of formaldehyde, methanol, and methane at −0.68 V. Further, hydrogen evolution reaction (HER) does not pose a challenge for any surface, despite all TMPs facilitating CO reduction. In summary, predictions derived from this density functional theory (DFT)-guided analysis provide experimentalists with insights to validate experiments and synthesize active catalysts for CO conversion and green energy generation. Full article

A rapid quasi-one-dimensional (quasi-1D) reacting-flow analysis code was developed for the preliminary assessment of rocket-based combined cycle engines over a broad flight envelope. The internal flow was modeled as steady and quasi-1D in a variable-area duct by solving the coupled conservation equations together with species transport, and finite-rate chemical kinetics were included to represent combustion-induced heat release and composition change. To incorporate configuration-dependent mixing effects that affect RBCC heat release evolution and thermal choking tendencies, a streamwise mixing efficiency distribution was extracted from non-reacting 3D CFD and prescribed as an input to the quasi-1D formulation to represent the progressive availability of reactable fuel along the flowpath. A mode-dependent solution strategy was established by separating the computation into scramjet mode and ramjet mode procedures with a switching criterion based on whether a sonic condition occurs within the combustor, allowing thermal choking and mode transition behavior to be addressed within a single framework. The numerical solver was implemented in Python 3.12.2 and integrated using a stiff ordinary differential equation (ODE) scheme to ensure robust convergence in the presence of reaction-induced stiffness. Verification against previously published hydrogen-fueled scramjet results reproduced the overall streamwise trends of key quantities including Mach number, pressure, temperature, and density. The developed code was then applied to an RBCC configuration under operating conditions representative of ERJ and ESJ regimes, and the quasi-1D predictions were compared with cross-section-averaged 3D RANS CFD results, showing consistent mode identification and comparable axial behavior at a level suitable for preliminary analysis with substantially reduced computational cost. Full article

Hydrogen-based reduction of manganese ores has attracted increasing attention as a promising route for low-carbon manganese production. In this study, the reduction behavior, microstructural evolution, and kinetics of a high-barium-rich manganese ore were investigated in both dried and calcined states under isothermal hydrogen atmospheres at 600–800 °C. The ore was characterized using XRF, XRD, optical microscopy, SEM-EDS, and porosity measurements to evaluate mineralogical and structural changes during calcination and reduction. Calcination at 900 °C transformed MnO₂ into Mn₂O₃/Mn₃O₄, removed volatile components, and generated micro-porosity that improved gas accessibility. Isothermal reduction experiments revealed a rapid initial reduction stage followed by a slower reaction regime, with increasing temperature significantly accelerating the reduction rate. Despite isothermal furnace conditions, a temporary rise in sample temperature was observed due to the exothermic nature of manganese oxide reduction by hydrogen. XRD analysis confirmed that manganese oxides were predominantly reduced to MnO, while iron oxides were converted to metallic Fe. Porosity measurements showed significant pore development during reduction at moderate temperatures due to oxygen removal and gas evolution; however, at higher temperatures, partial sintering led to pore coalescence and densification, reducing the overall porosity. Kinetic analysis showed that the Johnson–Mehl–Avrami–Kolmogorov (JMAK) model effectively describes the reduction behavior. The apparent activation energies were 21.92 kJ.mol⁻¹ for dried ore and 17.40 kJ.mol⁻¹ for calcined ore, indicating diffusion-influenced kinetics. The results demonstrate that calcination enhances hydrogen reducibility by improving gas accessibility and reducing kinetic resistance, highlighting its importance for hydrogen-based manganese pre-reduction processes. Full article

The efficiency of hydrogen production via water electrolysis is severely constrained by the sluggish reaction kinetics of the oxygen evolution reaction (OER). Herein, we constructed a nitrogen-doped CoFe Prussian blue analog (CoFePBA-N) electrocatalyst with a nanosheet-assembled cubic architecture by plasma. Plasma treatment induces morphological reconstruction and introduces nitrogen dopants and abundant vacancies, which not only increase the number of exposed active sites but also modulate the electronic structure of Co/Fe centers. Consequently, the optimized CoFePBA-N catalyst achieves a current density of 500 mA cm⁻² at low overpotentials of 322, 344, and 374 mV in alkaline freshwater, alkaline simulated seawater, and alkaline natural seawater, respectively. Furthermore, the catalyst maintains stable operation for over 300 h in alkaline freshwater and nearly 270 h in alkaline natural seawater, exhibiting exceptional durability. The enhanced catalytic performance is attributed to the synergistic effects of nitrogen doping, vacancies, and improved charge-transfer capability. This study provides an effective approach for modulating the electronic structure of Prussian blue analogs, thereby enabling efficient alkaline water and seawater electrolysis. Full article

Developing effective metal-free electrocatalysts for acidic hydrogen evolution is challenging because both catalytic activity and electronic conductivity must be optimized simultaneously. Here, h-BN/carbon nano-onion (CNO) hybrid electrocatalysts were synthesized by integrating layered hexagonal boron nitride with conductive carbon nano-onions to generate accessible heterointerfaces for the hydrogen evolution reaction (HER). Structural characterization by XRD, SEM/TEM, and STEM-EDS confirmed intimate contact between h-BN sheets and quasi-spherical CNO domains. Similarly, XPS revealed B–N-rich frameworks with interfacial B–C/C–N surface environments and oxygen-associated defect sites. Among the prepared compositions, the h-BN/CNO20 eletrocatalyst exhibited the best apparent HER performance in 0.5 M H₂SO₄, delivering an overpotential of ~270 mV at 5 mA cm⁻² and a Tafel slope of 76 mV dec⁻¹, along with stable chronoamperometric behavior for 15 h. The improved electrocatalytic activity is due to the enhanced charge transport through the CNO network, suppression of h-BN restacking, increased exposure of interfacial sites, and charge redistribution across B–N/C heterojunctions. These findings identify h-BN/CNO20 as the optimum composition within this series and demonstrate that heterointerface engineering between boron nitride and curved graphitic nanocarbons is a promising strategy for developing metal-free HER electrocatalysts. However, further validation using a non-Pt counter electrode is necessary to confirm intrinsic catalytic activity. Full article

Electrocatalytic seawater splitting is an ideal strategy for the large-scale production of green hydrogen. Compared to scarce freshwater, oceanic seawater electrolysis represents a game-changer for the hydrogen economy. Herein, we report a cost-effective one-step synthesis of binder-free, self-supported 3D nickel–manganese–cobalt (NiMnCo) coatings on titanium (Ti) substrates and evaluated their electrocatalytic performance for the hydrogen evolution reactions (HERs) in alkaline media (1.0 M KOH), simulated seawater (SSW, 1.0 M KOH + 0.5 M NaCl) and alkaline natural seawater (ASW, 1.0 M KOH + natural seawater). These ternary coatings were electrodeposited on Ti substrates using an electrochemical deposition method via a dynamic hydrogen bubble template (DHBT) technique. The optimized ternary NiMnCo/Ti-2 electrocatalyst exhibited an enhanced HER activity in both alkaline and seawater media, achieving an ultra-low overpotential of 29, 59 and 66 mV to reach the benchmark current density of 10 mA cm⁻² in SSW, ASW and 1.0 M KOH, respectively. This efficient 3D ternary NiMnCo/Ti-2 electrocatalyst demonstrated stable long-term performance at a constant potential of −0.23 V (vs. RHE) and a constant current density of 10 mA cm⁻² for 50 h without any significant degradation. Furthermore, it exhibited long-term stability in alkaline electrolyte and simulated seawater during multi-step chronopotentiometric testing at variable current densities from 20 mA cm⁻² to 100 mA cm⁻² for 18 h. This superior performance can be attributed to its unique intermetallic structure and multi-component composition, which provides good Cl⁻ resistance, electrochemical stability and synergistic effects among its constituents. Therefore, the optimized NiMnCo/Ti-2 electrocatalyst is a promising candidate for practical seawater electrolysis aiming at green hydrogen production. Full article

The rational design of cost-effective and highly active electrocatalysts for overall water splitting remains a critical challenge for sustainable hydrogen production. Herein, we report a two-dimensional reduced graphene oxide (rGO)-supported Mo₂S₃ nanohybrid catalyst with a tunable electronic structure engineered through interfacial coupling. The intimate integration of Mo₂S₃ nanoflakes with conductive rGO nanosheet facilitates rapid electron transport, enhanced active site exposure, and optimized adsorption energetics for reaction intermediates. Structural and spectroscopic analyses confirm strong electronic interaction between Mo₂S₃ and rGO, leading to modulated charge density distribution and improved intrinsic catalytic activity. Electrochemical evaluations reveal significantly reduced overpotentials for oxygen evolution reaction (OER) with 166 mV overpotential at 10 mA cm⁻² current density, along with favorable Tafel kinetics with 38.1 mV dec⁻¹ and long-term operational stability in alkaline electrolyte. The rGO-Mo₂S₃-2||Pt-C cell delivers 10 mA cm⁻² at 1.64 V, indicating efficient alkaline water splitting. The enhanced performance is attributed to synergistic effects arising from electronic modulation, enhanced active sites, and accelerated interfacial charge transfer. Full article

Despite the long-standing recognition of nickel as an effective electrocatalyst for the alkaline hydrogen evolution reaction (HER), the majority of extant studies primarily focus on initial catalytic performance or short-term stability under relatively low current densities. In practical alkaline water electrolysis, however, electrodes operate continuously at elevated current densities for extended periods, where surface chemical states and electrochemical responses may evolve dynamically. A systematic understanding of such time-dependent behaviour remains limited, particularly for electrodeposited nickel under sustained operation. In this study, the long-term HER performance of electrodeposited Ni electrodes at a current density of 100 mA cm⁻² over 120 h is investigated. The objective of this study is to correlate the evolution of electrochemical performance with changes in surface chemical states during prolonged electrolysis. To this end, a combination of methods was employed, including polarization measurements, electrochemical impedance analysis, double-layer capacitance evaluation, and ex situ surface characterization. In contrast to the tendency to prioritize absolute enhancement of activity, this study places greater emphasis on the transient decline–recovery–stabilization behaviour that is observed during operation. Furthermore, it discusses the potential relationship of this behaviour with surface hydroxylation and restructuring processes. The present study utilizes a time-resolved analysis to elucidate the dynamic surface evolution of nickel electrodes under practical alkaline HER conditions, thereby underscoring the significance of evaluating catalyst durability beyond the confines of short-term measurements. The findings presented herein contribute to a more realistic assessment of nickel-based electrodes for alkaline water electrolysis applications. Full article

Developing efficient and durable electrocatalysts for the alkaline hydrogen evolution reaction (HER) remains challenging due to intrinsically sluggish reaction kinetics and the limited long-term stability of many non-noble metal catalysts under continuous operation. Herein, a nickel-doped polypyrrole/chitosan composite electrode on stainless steel (PPy/Chi/Ni) was fabricated via electrodeposition as a low-cost and scalable method. Benefiting from the combined effects of Ni incorporation and the conductive polymer–biopolymer composite framework, the optimized PPy/Chi/Ni electrode exhibits enhanced HER activity in alkaline environment, delivering a low overpotential of η₁₀ = 78 mV at a current density of 10 mA·cm⁻² and a reduced Tafel slope of 93 mV·dec⁻¹, indicative of accelerated reaction kinetics. Structural and morphological characterizations by XRD, FTIR, and FESEM indicate the formation of the composite structure. FESEM images suggest that the deposited layer forms a relatively uniform coating on the stainless steel substrate. EIS further reveals improved interfacial charge-transfer characteristics upon Ni doping. Additionally, long-term stability tests confirm the structural integrity of the composite electrode and its electrochemical stability under HER conditions by demonstrating stable HER performance for 15 h with only a 22 mV potential change at a constant current density. By providing a conductive interface and numerous catalytic sites, the Ni-doped electrocatalyst coating activates the stainless steel substrate, leading to a 79% reduction in overpotential compared to bare stainless steel and thereby significantly improving its HER performance. Full article