Search Results (103)

In response to the escalating climate crisis, reducing greenhouse gas emissions (GHG) has become a top priority for both the public and private sectors. The pavement industry plays a key role in this transition, offering innovative technologies that minimize environmental impacts without compromising performance. Among these, the incorporation of recycled tire rubber and warm-mix asphalt (WMA) additives represents a promising strategy to reduce energy consumption and resource depletion in road construction. This study conducts a comparative life cycle assessment (LCA) to evaluate the environmental performance of an asphalt pavement incorporating recycled rubber and a WMA additive—referred to as R-W asphalt—against a conventional hot-mix asphalt (HMA) pavement. The analysis follows the ISO 14040/44 standards, covering material production, transport, construction, and maintenance. Two service-life scenarios are considered: one assuming equivalent durability and another with a five-year extension for the R-W pavement. The results demonstrate environmental impact reductions of up to 57%, with average savings ranging from 32% to 52% across key impact categories such as climate change, land use, and resource use. These benefits are primarily attributed to lower production temperatures and extended maintenance intervals. The findings underscore the potential of R-W asphalt as a cleaner engineering solution aligned with circular economy principles and climate mitigation goals. Full article

With increasing traffic loads and the continuous deterioration of asphalt pavements, it has become necessary to explore alternative materials that enhance both performance and sustainability. This study aims to investigate the effect of using cement kiln dust (CKD) as a filler substitute in hot mix asphalt composites, focusing on the mechanical and durability properties of pavements. The results indicate that replacing conventional filler with CKD in different proportions (1.5%, 3%, 4.5%, and 6%) positively affects the properties of asphalt mixtures. Marshall stability values increased by 58.4% when using 100% CKD, indicating a significant improvement in the mixture’s ability to withstand traffic loads. Flow tests revealed that replacing CKD by up to 50% enhances the flexibility of the mixture, but exceeding this percentage makes the mixture stiffer, which may lead to premature cracking. In terms of moisture sensitivity, incorporating CKD by 25% improves the mixture’s resistance to water damage, while increasing it to 100% reduces this resistance, highlighting the need to improve the adhesion properties of asphalt. Indirect tensile strength tests have confirmed that CKD enhances the cohesion of the mixture, reducing the likelihood of cracking under pressure and contributing to longer pavement life. Based on these results, it is recommended that CKD be used for up to 50% to achieve a balanced combination of strength, flexibility, and moisture resistance, with further studies being needed to evaluate the long-term performance and potential improvements through additional material modifications. Full article

Most modified asphalts require high-temperature shearing and prolonged mixing to achieve a uniform structure, often resulting in substantial exhaust gas pollution. This study explores the utilization of polyurethane (PU) as a warm mix asphalt modifier, leveraging its favorable compatibility with asphalt at lower temperatures to mitigate emissions. To address the inherent limitations of PU-modified asphalt mixtures, namely, poor low-temperature performance and susceptibility to water damage, silane coupling agents (SCAs) are introduced to reinforce the asphalt–aggregate interfacial strength. At the microscopic level, the optimal PU content (20.8%) was determined through analysis of micro-viscosity and radial distribution functions (RDFs). SCA effects on interfacial properties were assessed using adhesion work, adhesion depth, and interfacial thermal stability. At the macroscopic level, performance metrics—including strength, high-temperature resistance, low-temperature resistance, and water stability—were evaluated against a benchmark hot mix SBS-modified asphalt mixture. The results indicate that PU-modified asphalts exhibit superior high-temperature performance and strength but slightly lower low-temperature performance and insufficient water stability. The addition of SCAs improved both low-temperature and water stability attributes, enabling the mixtures to meet specification requirements. The simulation results suggest that KH-550, which chemically reacts with isocyanate groups (-OCN) in PU, exhibits a better interfacial reinforcement effect than KH-570. Therefore, KH-550 is recommended as the preferred SCA for PU-modified asphalt mixtures in practical applications. Full article

Background: In response to the growing demand for the real-time, in-field characterization of odorous anthropogenic emissions, this study develops and uses a MEMS-based micropacked thermal desorption Gas Chromatography system coupled with a PhotoIonization Detector (GC/PID) for Hot Mix Asphalt (HMA) plant emissions. Methods: The innovative portable device, Pyxis GC, enables the high-sensitivity profiling of Volatile Organic Compounds (VOCs), particularly aldehydes and ketones, with sub-ppb detection limits using ambient air as the carrier gas. A comprehensive experimental design optimized the preconcentration parameters, resulting in an efficient, green analytical method evaluated via the Green Analytical Procedure Index (GAPI). Sorbent comparison showed quinoxaline-bridged cavitands outperform the conventional materials. Results and conclusions: The method was successfully deployed on site for source-specific sampling at an HMA plant, generating robust emission fingerprints. To assess environmental impact, a Generalized Additive Model (GAM) was developed, incorporating the process temperature and Sum of Odour Activity Values (SOAV) to predict odour concentrations. The model revealed a significant non-linear influence of temperature on emissions and validated its predictive capability despite the limited sample size. This integrated analytical–statistical approach demonstrates the utility of MEMS technology for real-time air quality assessment and odour dispersion modelling, offering a powerful tool for environmental monitoring and regulatory compliance. Full article

This investigation aimed to assess the influence of warm-mix additives on the performance characteristics of recycled asphalt mixtures. Pressure-aging vessels were employed to simulate the aging of asphalt binders. Warm-mix recycled asphalt (WMRA) and mixtures were prepared by incorporating self-developed plant-oil-based rejuvenators and surfactant-based warm-mix additives. The rheological properties of asphalt were tested by a dynamic shear rheometer (DSR). Furthermore, the pavement performance of the asphalt mixture was evaluated by a rutting test, beam bending test, Marshall stability test, and freeze–thaw splitting test. The experimental results demonstrated that the addition of warm-mix additives reduces the penetration and softening point of recycled asphalt while enhancing its ductility. Performance improvement was quantitatively evaluated using a recovery index. The complex modulus and rutting factor of the WMRA were found to be lower than those of recycled asphalt, indicating a decrease in the asphalt’s resistance to deformation owing to the surfactant. Both the hot-mix and warm-mix recycled asphalt mixtures met the specified requirements for various performance indicators. The warm-mix rejuvenator outperformed the regular rejuvenator in evaluating water stability using the soaked Marshall residual stability method, whereas the evaluation based on the freeze–thaw splitting strength ratio demonstrated the opposite trend. Full article

Warm-mix asphalt (WMA) technology is gaining popularity worldwide due to its benefits of considerable emissions reduction and energy savings when compared with hot-mix asphalt (HMA). Currently, there is a wide range of WMA products with considerable variability in the corresponding pavement performances. It has also been difficult to reach a unified conclusion regarding the effects of various WMA additives on asphalt binder properties. In this study, two categories of warm-mix additives, including six organic additives and three chemical additives, were evaluated in terms of their effects on asphalt binder properties, with a focus on rutting and intermediate-temperature cracking. It was found that the viscosity-reducing effect of organic additives was more significant in comparison to chemical additives. In addition, the binders modified with the organic additives obtained enhanced rutting resistance at high temperatures but compromised cracking resistance at intermediate temperatures, as shown by the increasing complex modulus (G*) and non-recoverable creep compliance (J_nr) and decreasing binder fracture energy (BFE). Meanwhile, the very limited effect of chemical additives on rutting resistance was observed while the cracking resistance was slightly improved. The findings will assist in the selection and application of WMA additives for the production of asphalt mixture. Full article

Flexible pavements stand out as the most commonly used worldwide, compared to rigid and composite pavements, owing to their versatility and widespread application. The use of hot mix asphalt (HMA) in flexible pavements causes significant environmental concerns due to high CO₂ emissions and energy consumption, whereas warm mix asphalt (WMA) technologies have gained popularity in recent decades, offering a more sustainable alternative by enabling asphalt production at lower temperatures. WMA technologies can be categorized into three main groups: foaming, organic additives, and chemical additives, with each offering distinct benefits for performance and environmental impact. One of the chemical additives used in WMA production is Cecabase RT BIO10. In this study, virgin bitumen with 50/70 penetration was modified by adding Cecabase RT BIO10 at four levels: 0%, 0.3%, 0.4%, and 0.5% by weight. The experimental design employed a Taguchi L16 orthogonal array to systematically evaluate the effects of various factors on modified bitumen performance. Binders were prepared at four temperatures (110 °C, 120 °C, 130 °C, and 140 °C), four mixing durations (15, 20, 25, and 30 min), and four mixing speeds (1000, 2000, 3000, and 4000 rpm), enabling an efficient analysis of each parameter’s impact. The prepared binders were subjected to a series of tests, including penetration, softening point, flash point, rotational thin film oven test (RTFOT), elastic recovery, Marshall stability, ultrasonic pulse velocity (UPV), and FTIR analysis. These tests were conducted to investigate the effects of various parameters and levels on the binder properties. Additionally, stiffness and seismic modules were evaluated to provide a more comprehensive understanding of the binder’s performance. The experiment results revealed that the penetration, elastic recovery percentage, and Marshall stability increased with increasing additive content while the softening point and RTFOT mass loss decreased. At a high service temperature of 40 °C, the stiffness modulus of the modified bitumen decreased slightly. At a low service temperature of −10 °C, it decreased further. Additionally, the incorporation of Cecabase RT BIO10 led to an increase in the seismic modulus. Through optimization using the Taguchi method, the optimal levels were determined to be a 0.4% Cecabase RT BIO10 ratio, 140 °C mixing temperature, 30 min mixing time, and 1000 RPM mixing speed. The optimal responses for each test were identified and integrated into a unified optimal response, resulting in a comprehensive design guide with 95% confidence level estimates for all possible level combinations. Full article

During the past decades, to minimize Greenhouse Gas (GHG) emissions and asphalt fumes during the asphalt mix production and construction process, various warm mix asphalt (WMA) additives have been developed and successfully applied. Currently, as production of WMA reaches close to that of Hot Mix Asphalt (HMA) in the US, the varied definition of WMA is questioned in this paper. Not only are the temperature reduction ranges from HMA defined by various studies too wide, but also the minimum threshold to be classified as WMA is often too small. In this paper, a new category of “Cool Mix Asphalt (CMA)” is proposed to distinguish it from the newly defined WMA based not on the reduction amount from HMA temperature but its actual production temperature. It is proposed that HMA should be defined as asphalt mixtures produced at temperatures between 140 and 160 °C (between 284 and 320 °F), WMA as production temperatures between 120 and 140 °C (between 248 and 284 °F), and CMA as production temperatures between 100 and 120 °C (212 to 248 °F). By defining their actual production temperatures rather than reduction temperatures from HMA, WMA and CMA will be clearly defined. This paper then presents a new Polymer Cool Mix Asphalt (PCMA) additive called “Zero-M”, which was developed to lower the mixing temperature to around 110 °C (203 °F). Recently, test sections using Zero-M were successfully constructed in Korea, Italy and Vietnam, and their laboratory test results of field cores and production and construction experiences are described in this paper. The chemistry and compositions of Zero-M are discussed along with its mechanism to significantly lower the production temperature of PCMA. All test sections constructed in three countries met the in-place compaction density requirements of their respective countries, which were close to or higher than those of the control HMA test sections. Full article

This study presents the results of using innovative and sustainable recycled fibers in different asphalt mixtures. Laboratory design and performance evaluation were focused on the cracking and rutting resistance of asphalt mixtures reinforced with recycled fibers. Two mixtures were designed for this research: 1. A dense-graded hot-mix asphalt (HMA) mixture containing 15% reclaimed asphalt pavement (RAP) and a PG 64-22 asphalt binder. 2. A cold-recycled mixture (CRM) incorporating silica fume and Portland cement as a mineral filler and CSS-1H asphalt emulsion. The recycled fibers used in this study included PET, LDPE, and carbon and rubber fibers. A balanced mix design (BMD) approach based on cracking and rutting performance parameters was used to design the control mixtures. The IDEAL-CT (ASTM D8225) was conducted to assess the cracking resistance, and the IDEAL-RT (ASTM D8360) was applied for rutting resistance. For the HMA mixture, results showed that the addition of PET, carbon, and rubber fibers enhanced cracking resistance and influenced the rutting resistance; ANOVA analyses revealed statistically significant differences in both CT index and RT index between the control mixture and the fiber-reinforced mixtures. In the case of the cold-recycled mixtures, the addition of LDPE, PET, and rubber improved cracking resistance; however, a decrease in rutting resistance was also observed among the evaluated CRM samples. Full article

SBS-modified asphalt produces a large number of hazardous fumes in the preparation process, which severely endangers health and causes environmental pollution. This paper details the design of a fume generation and collection device for asphalt and proposed a comprehensive method for analyzing fume composition. Two deodorants were incorporated into SBS-modified asphalt to mitigate the hazards of the original hazardous emissions. Then, ultraviolet–visible spectrophotometry, gas chromatography–mass spectrometry, and Fourier-transform infrared spectroscopy were combined to analyze the main component differences between asphalt fumes before and after adding deodorant, and to specify the mechanism of action of deodorants on hazardous fumes and SBS-modified asphalt. Finally, the road performance, including the physical and rheological properties of SBS-modified asphalt blended with deodorant, was evaluated. The results indicated that both deodorizers were effective in reducing the emission of hazardous substances in the fumes of SBS-modified asphalt, and no new hazardous substances were generated. Under hot mixing conditions, the addition of 0.3% of deodorant A (high boiling point ester) was effective in reducing the emission of volatile organic compounds (VOCs) by up to 41.7%, while the reduction in benzene congeners reached at least 50%. On the other hand, 1% of deodorant B (silica–magnesium compounds) reduced the emissions of VOCs and benzene congeners by 36% and 20–42%, respectively, under the same conditions. Furthermore, the addition of deodorant did not affect the original road performance, and even improved the rheological properties to a certain extent, which was conducive to the application of deodorant in pavement engineering. Full article

Chip seal pavements, consisting of one or more layers of asphalt binder and fine aggregate, can be mechanically characterized as a surface treatment that enhances evenness and trafficability. This paper examines the geotechnical aspects of chip seal applicability compared to traditional hot mix asphalt pavements. An analytical model was employed to design unpaved roads and determine the required thickness of unbound layers. Eight optimization models were developed for hot mix asphalt pavements and four for chip seal pavements, aimed at achieving optimal designs for various input parameters. These outcomes were used to conduct a multi-parametric analysis, incorporating an optimization loop for each combination of design variables. The results indicate that, under low traffic conditions, a chip seal pavement structure can be up to 40% less expensive than an optimal hot mix asphalt pavement structure, particularly when the subgrade has low bearing capacity and is exposed to unfavorable climatic conditions. However, at medium traffic loads, with good subgrade bearing capacity and favorable climate, the chip seal pavement structure incurs costs that are 25% higher than those of the hot asphalt pavement structure. In addition, chip seal pavements should always be designed with integrated geosynthetic reinforcement to minimize construction costs, and chip seal is not as sensitive to frost as hot mix asphalt. Full article

If asphalt pavements are exposed to cold weather conditions and high humidity for long periods of time, cracking of the pavement is an inevitable consequence. In such cases, it would be a good decision to focus on the filler material, which plays an important role in the performance variation in the hot asphalt mixtures used in the pavement. Although the use of hydrated lime as a filler material in hot asphalt mixtures is a common method frequently recommended to eliminate the adverse effects of low temperature and to keep moisture sensitivity under control in asphalt pavements, the sensitivity of the quantities of the material cannot be ignored. Therefore, in this study, an amount of filler in the mixture was replaced with hydrated lime (HL) filler additive at different rates of 0%, 1%, 2%, 3% and 4%. These asphalt briquettes, designed according to the Marshall method, have optimum asphalt contents for samples with specified HL content. In this study, where the temperature effect was examined at five different levels of −10 °C, −5 °C, 0 °C, 5 °C and 25 °C, the samples were produced in two different groups, conditioned and unconditioned, in order to examine the effect of water. The indirect tensile strength (ITS) test was applied on the produced samples. Experimental study showed that HL additive strengthened the material at low temperatures and made it more resistant to cold weather conditions and humidity. In the second part of the study, two different prediction models with varying configurations were introduced using nonlinear regression and feed-forward neural networks (FFNNs) and the best prediction performance among these was investigated. Examination of the performance measures of the prediction models indicated that ITS can be accurately predicted using both methods. As a result of comparing the developed models with the experimental data, the model provides significant contributions to the evaluation of the relationship between the ITS values obtained with the specified conditioning, temperature changes and HL contents. Full article

Reclaimed Asphalt Pavement (RAP) materials are used as substitutes for new materials in asphalt pavement construction, leveraging the engineering and commercial benefits of the aged binders and aggregate matrixes in RAP. These asphalt mixtures impart significant variations in volumetric properties and asphalt mixture characteristics. The current study investigates the Marshall properties, moisture susceptibility, and rutting behavior of 24 recycled asphalt mixtures developed with nanosilica and nanoclay. RAP material percent, nanomaterial content, binder grade, and extra binder were considered the factors influencing asphalt mixture performance. The above factors were analyzed using the Response Surface Methodology (RSM) to predict the Marshall and volumetric properties. Also, this investigation covers the moisture susceptibility and rut characteristics of recycled nanomaterial-modified Hot Mix Asphalt (HMA) and Warm Mix Asphalt (WMA) mixes developed with Viscosity Grade 30 (VG-30) and Polymer-Modified Bitumen-40 (PMB-40). The chemical additive Zycotherm was used to develop WMA mixes. The test results indicate that adding RAP material at higher percentages and modifying the binder with nanomaterials affected moisture susceptibility with reduced moisture damage. Recycled nanosilica-modified HMA mixes developed with PMB-40 at higher RAP percentages reported higher tensile strength ratio (TSR) values in contrast with VG-30 mixes, indicating their greater susceptibility toward moisture-induced damage. The rutting potential of all of the recycled asphalt mixture combinations was enhanced by densely packed aggregate structures optimized with nanomaterials, total binder content, and RAP materials developed using the Marshall method. Overall, the nanosilica-modified recycled asphalt mixes developed with PMB40 at higher RAP percentages showed better performance in terms of strength and durability. Full article

Existing research shows that using waterborne epoxy resin (WER) instead of emulsified asphalt as the binder for cold mix asphalt (CMA) can enhance the rutting resistance, high-temperature performance, fracture performance, and early performance of CMA. In order to eliminate the potential drawbacks such as insufficient strength and low-temperature performance of CMA during application, a novel method was proposed in this study for the preparation of waterborne epoxy-acrylate resin (WER), specifically tailored to modify emulsified asphalt, resulting in waterborne epoxy-acrylate resin emulsified asphalt (WEREA). The modification effect of WER on emulsified asphalt was evaluated through rheological tests and direct tensile tests. A modified design method based on the conventional Marshall design method was proposed to determine the optimal mix proportions, including the key parameters of specimen compaction and curing. The results revealed that the incorporation of WER led to a substantial improvement in the complex shear modulus and a concurrent decrease in the phase angle. When the temperature exceeded 60 °C, the phase angle exhibited a diminishing trend, indicative of a reduced viscosity as temperatures escalated. As the WER content increased, a decrease in the direct tensile strain rate was observed, accompanied by a substantial elevation in direct tensile strength. At various stress levels, the shear strain of WEREA decreases with increased content of WER, indicating that the incorporation of WER can enhance the hardness of emulsified asphalt and improve its deformation resistance. The results from MSCR tests indicate that WER could significantly improve the elasticity and hardness of emulsified asphalt, transitioning it from a viscoelastic material to an elastic material, thereby improving its deformation resistance, resistance to rutting, and high-temperature performance. The results of fatigue life are consistent with those of the amplitude sweep, both reflecting the improvement of resistance to deformation of emulsified asphalt by WER. This indicates that WER has a significant improving effect on the fatigue resistance of emulsified asphalt. Furthermore, the Marshall design tests further confirmed the advantages of WEREA in asphalt mixtures. The optimal preparation for the WEREA mixture was proposed as follows: double-sided compaction for 50 times each, aging at 60 °C for 48 h, optimal moisture content of 5.14%, cement content of 2.5%, and emulsion content of 8.4%. The optimal mix proportions identified through these tests yielded asphalt mixtures with significantly improved stability, reduced flow value, and enhanced rutting resistance compared to the hot-mix asphalt mixture (HMA) of AC-16. These findings suggest that WEREA has the potential to significantly enhance the durability and longevity of asphalt pavements. For future applications, it can be explored for use in producing cold recycled asphalt mixtures. In addition to designing the WEREA mixture according to AC-16 gradation, consideration can also be given to using a gradation with a smaller nominal maximum aggregate size for the application in the surface layer or ultra-thin wearing course. Full article

The construction and maintenance of road infrastructure is required for the sustained economic growth of communities and societies. Nonetheless, these activities imply the tangible risk of boosting the depletion of non-renewable resources (e.g., aggregates and binders). A widely used strategy for preserving as much of these natural resources as possible is the design of high-performance composite materials. For instance, antistripping agents (ASAs) are employed to mitigate the loss of adhesive bonding between asphalt binders and aggregates, enhancing the mechanical behaviour of hot-mix asphalts (HMAs). There is still no consensus on the effectiveness of ASAs. In this regard, the present research aims to contribute to the literature by conducting a case study on the influence of three different ASAs (hydrated lime, an amines-based liquid additive, and a silanes-based liquid additive) on the moisture susceptibility, stiffness, and rutting resistance of HMA. For these purposes, indirect tensile strength, indirect tensile stiffness modulus, and uniaxial cyclic compression tests were carried out. Overall, the involved experimental protocol drew the main conclusion that the incorporation of hydrated lime as a mineral filler (at a content of 1.68% by dry weight of aggregates) is capable of improving the mechanical performance of HMAs through decreases in humidity sensitivity and permanent deformation, together with a slight increase in rigidity. Full article