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Search Results (685)

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Keywords = high-performance electric drive

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28 pages, 4243 KiB  
Article
Electric Bus Battery Energy Consumption Estimation and Influencing Features Analysis Using a Two-Layer Stacking Framework with SHAP-Based Interpretation
by Runze Liu, Jianming Cai, Lipeng Hu, Benxiao Lou and Jinjun Tang
Sustainability 2025, 17(15), 7105; https://doi.org/10.3390/su17157105 - 5 Aug 2025
Abstract
The widespread adoption of electric buses represents a major step forward in sustainable transportation, but also brings new operational challenges, particularly in terms of improving their efficiency and controlling costs. Therefore, battery energy consumption management is a key approach for addressing these issues. [...] Read more.
The widespread adoption of electric buses represents a major step forward in sustainable transportation, but also brings new operational challenges, particularly in terms of improving their efficiency and controlling costs. Therefore, battery energy consumption management is a key approach for addressing these issues. Accurate prediction of energy consumption and interpretation of the influencing factors are essential for improving operational efficiency, optimizing energy use, and reducing operating costs. Although existing studies have made progress in battery energy consumption prediction, challenges remain in achieving high-precision modeling and conducting a comprehensive analysis of the influencing features. To address these gaps, this study proposes a two-layer stacking framework for estimating the energy consumption of electric buses. The first layer integrates the strengths of three nonlinear regression models—RF (Random Forest), GBDT (Gradient Boosted Decision Trees), and CatBoost (Categorical Boosting)—to enhance the modeling capacity for complex feature relationships. The second layer employs a Linear Regression model as a meta-learner to aggregate the predictions from the base models and improve the overall predictive performance. The framework is trained on 2023 operational data from two electric bus routes (NO. 355 and NO. W188) in Changsha, China, incorporating battery system parameters, driving characteristics, and environmental variables as independent variables for model training and analysis. Comparative experiments with various ensemble models demonstrate that the proposed stacking framework exhibits superior performance in data fitting. Furthermore, XGBoost (Extreme Gradient Boosting) is introduced as a surrogate model to approximate the decision logic of the stacking framework, enabling SHAP (SHapley Additive exPlanations) analysis to quantify the contribution and marginal effects of influencing features. The proposed stacked and surrogate models achieved superior battery energy consumption prediction accuracy (lowest MSE, RMSE, and MAE), significantly outperforming benchmark models on real-world datasets. SHAP analysis quantified the overall contributions of feature categories (battery operation parameters: 56.5%; driving characteristics: 42.3%; environmental data: 1.2%), further revealing the specific contributions and nonlinear influence mechanisms of individual features. These quantitative findings offer specific guidance for optimizing battery system control and driving behavior. Full article
(This article belongs to the Section Sustainable Transportation)
29 pages, 2636 KiB  
Review
Review on Tribological and Vibration Aspects in Mechanical Bearings of Electric Vehicles: Effect of Bearing Current, Shaft Voltage, and Electric Discharge Material Spalling Current
by Rohan Lokhande, Sitesh Kumar Mishra, Deepak Ronanki, Piyush Shakya, Vimal Edachery and Lijesh Koottaparambil
Lubricants 2025, 13(8), 349; https://doi.org/10.3390/lubricants13080349 - 5 Aug 2025
Abstract
Electric motors play a decisive role in electric vehicles by converting electrical energy into mechanical motion across various drivetrain components. However, failures in these motors can interrupt the motor function, with approximately 40% of these failures stemming from bearing issues. Key contributors to [...] Read more.
Electric motors play a decisive role in electric vehicles by converting electrical energy into mechanical motion across various drivetrain components. However, failures in these motors can interrupt the motor function, with approximately 40% of these failures stemming from bearing issues. Key contributors to bearing degradation include shaft voltage, bearing current, and electric discharge material spalling current, especially in motors powered by inverters or variable frequency drives. This review explores the tribological and vibrational aspects of bearing currents, analyzing their mechanisms and influence on electric motor performance. It addresses the challenges faced by electric vehicles, such as high-speed operation, elevated temperatures, electrical conductivity, and energy efficiency. This study investigates the origins of bearing currents, damage linked to shaft voltage and electric discharge material spalling current, and the effects of lubricant properties on bearing functionality. Moreover, it covers various methods for measuring shaft voltage and bearing current, as well as strategies to alleviate the adverse impacts of bearing currents. This comprehensive analysis aims to shed light on the detrimental effects of bearing currents on the performance and lifespan of electric motors in electric vehicles, emphasizing the importance of tribological considerations for reliable operation and durability. The aim of this study is to address the engineering problem of bearing failure in inverter-fed EV motors by integrating electrical, tribological, and lubrication perspectives. The novelty lies in proposing a conceptual link between lubricant breakdown and damage morphology to guide mitigation strategies. The study tasks include literature review, analysis of bearing current mechanisms and diagnostics, and identification of technological trends. The findings provide insights into lubricant properties and diagnostic approaches that can support industrial solutions. Full article
(This article belongs to the Special Issue Tribology of Electric Vehicles)
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17 pages, 1738 KiB  
Article
Evaluation of Optimal Visible Wavelengths for Free-Space Optical Communications
by Modar Dayoub and Hussein Taha
Telecom 2025, 6(3), 57; https://doi.org/10.3390/telecom6030057 - 4 Aug 2025
Abstract
Free-space optical (FSO) communications have emerged as a promising complement to conventional radio-frequency (RF) systems due to their high bandwidth, low interference, and license-free spectrum. Visible-light FSO communication, using laser diodes or LEDs, offers potential for short-range data links, but performance is highly [...] Read more.
Free-space optical (FSO) communications have emerged as a promising complement to conventional radio-frequency (RF) systems due to their high bandwidth, low interference, and license-free spectrum. Visible-light FSO communication, using laser diodes or LEDs, offers potential for short-range data links, but performance is highly wavelength-dependent under varying atmospheric conditions. This study presents an experimental evaluation of three visible laser diodes at 650 nm (red), 532 nm (green), and 405 nm (violet), focusing on their optical output power, quantum efficiency, and modulation behavior across a range of driving currents and frequencies. A custom laboratory testbed was developed using an Atmega328p microcontroller and a Visual Basic control interface, allowing precise control of current and modulation frequency. A silicon photovoltaic cell was employed as the optical receiver and energy harvester. The results demonstrate that the 650 nm red laser consistently delivers the highest quantum efficiency and optical output, with stable performance across electrical and modulation parameters. These findings support the selection of 650 nm as the most energy-efficient and versatile wavelength for short-range, cost-effective visible-light FSO communication. This work provides experimentally grounded insights to guide wavelength selection in the development of energy-efficient optical wireless systems. Full article
(This article belongs to the Special Issue Optical Communication and Networking)
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18 pages, 4136 KiB  
Article
Interfacial Electric Fields and Chemical Bonds in Ti3C2O-Crafted AgI/MoS2 Direct Z-Scheme Heterojunction Synergistically Expedite Photocatalytic Performance
by Suxing Jiao, Tianyou Chen, Yiran Ying, Yincheng Liu and Jing Wu
Catalysts 2025, 15(8), 740; https://doi.org/10.3390/catal15080740 - 3 Aug 2025
Viewed by 166
Abstract
The photocatalytic performance of heterojunctions is often restricted by inferior contact interface and low charge transfer efficiency. In this work, Ti3C2O MXene was crafted with AgI/MoS2 to produce a Z-scheme heterojunction (AgI/MoS2/Ti3C2O). [...] Read more.
The photocatalytic performance of heterojunctions is often restricted by inferior contact interface and low charge transfer efficiency. In this work, Ti3C2O MXene was crafted with AgI/MoS2 to produce a Z-scheme heterojunction (AgI/MoS2/Ti3C2O). Interfacial electric fields and chemical bonds were proven to exist in the heterojunction. The interfacial electric fields supplied a powerful driving force, and the interfacial Ti-O-Mo bonds served as an atomic-level channel for synergistically expediting the vectorial transfer of photogenerated carriers. As a result, AgI/MoS2/Ti3C2O exhibited significantly improved photocatalytic activity, demonstrating a high H2O2 production rate of 700 μmol·g−1·h−1 and a rapid degradation of organic pollutants. Full article
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32 pages, 1970 KiB  
Review
A Review of New Technologies in the Design and Application of Wind Turbine Generators
by Pawel Prajzendanc and Christian Kreischer
Energies 2025, 18(15), 4082; https://doi.org/10.3390/en18154082 - 1 Aug 2025
Viewed by 178
Abstract
The growing global demand for electricity, driven by the development of electromobility, data centers, and smart technologies, necessitates innovative approaches to energy generation. Wind power, as a clean and renewable energy source, plays a pivotal role in the global transition towards low-carbon power [...] Read more.
The growing global demand for electricity, driven by the development of electromobility, data centers, and smart technologies, necessitates innovative approaches to energy generation. Wind power, as a clean and renewable energy source, plays a pivotal role in the global transition towards low-carbon power systems. This paper presents a comprehensive review of generator technologies used in wind turbine applications, ranging from conventional synchronous and asynchronous machines to advanced concepts such as low-speed direct-drive (DD) generators, axial-flux topologies, and superconducting generators utilizing low-temperature superconductors (LTS) and high-temperature superconductors (HTS). The advantages and limitations of each design are discussed in the context of efficiency, weight, reliability, scalability, and suitability for offshore deployment. Special attention is given to HTS-based generator systems, which offer superior power density and reduced losses, along with challenges related to cryogenic cooling and materials engineering. Furthermore, the paper analyzes selected modern generator designs to provide references for enhancing the performance of grid-synchronized hybrid microgrids integrating solar PV, wind, battery energy storage, and HTS-enhanced generators. This review serves as a valuable resource for researchers and engineers developing next-generation wind energy technologies with improved efficiency and integration potential. Full article
(This article belongs to the Special Issue Advancements in Marine Renewable Energy and Hybridization Prospects)
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20 pages, 2981 KiB  
Article
Data-Driven Modelling and Simulation of Fuel Cell Hybrid Electric Powertrain
by Mehroze Iqbal, Amel Benmouna and Mohamed Becherif
Hydrogen 2025, 6(3), 53; https://doi.org/10.3390/hydrogen6030053 - 1 Aug 2025
Viewed by 106
Abstract
Inspired by the Toyota Mirai, this study presents a high-fidelity data-driven approach for modelling and simulation of a fuel cell hybrid electric powertrain. This study utilises technical assessment data sourced from Argonne National Laboratory’s publicly available report, faithfully modelling most of the vehicle [...] Read more.
Inspired by the Toyota Mirai, this study presents a high-fidelity data-driven approach for modelling and simulation of a fuel cell hybrid electric powertrain. This study utilises technical assessment data sourced from Argonne National Laboratory’s publicly available report, faithfully modelling most of the vehicle subsystems as data-driven entities. The simulation framework is developed in the MATLAB/Simulink environment and is based on a power dynamics approach, capturing nonlinear interactions and performance intricacies between different powertrain elements. This study investigates subsystem synergies and performance boundaries under a combined driving cycle composed of the NEDC, WLTP Class 3 and US06 profiles, representing urban, extra-urban and aggressive highway conditions. To emulate the real-world load-following strategy, a state transition power management and allocation method is synthesised. The proposed method dynamically governs the power flow between the fuel cell stack and the traction battery across three operational states, allowing the battery to stay within its allocated bounds. This simulation framework offers a near-accurate and computationally efficient digital counterpart to a commercial hybrid powertrain, serving as a valuable tool for educational and research purposes. Full article
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29 pages, 5343 KiB  
Article
Optimizing Electric Bus Efficiency: Evaluating Seasonal Performance in a Southern USA Transit System
by MD Rezwan Hossain, Arjun Babuji, Md. Hasibul Hasan, Haofei Yu, Amr Oloufa and Hatem Abou-Senna
Future Transp. 2025, 5(3), 92; https://doi.org/10.3390/futuretransp5030092 (registering DOI) - 1 Aug 2025
Viewed by 136
Abstract
Electric buses (EBs) are increasingly adopted for their environmental and operational benefits, yet their real-world efficiency is influenced by climate, route characteristics, and auxiliary energy demands. While most existing research identifies winter as the most energy-intensive season due to cabin heating and reduced [...] Read more.
Electric buses (EBs) are increasingly adopted for their environmental and operational benefits, yet their real-world efficiency is influenced by climate, route characteristics, and auxiliary energy demands. While most existing research identifies winter as the most energy-intensive season due to cabin heating and reduced battery performance, this study presents a contrasting perspective based on a three-year longitudinal analysis of the LYMMO fleet in Orlando, Florida—a subtropical U.S. region. The findings reveal that summer is the most energy-intensive season, primarily due to sustained HVAC usage driven by high ambient temperatures—a seasonal pattern rarely reported in the current literature and a key regional contribution. Additionally, idling time exceeds driving time across all seasons, with HVAC usage during idling emerging as the dominant contributor to total energy consumption. To mitigate these inefficiencies, a proxy-based HVAC energy estimation method and an optimization model were developed, incorporating ambient temperature and peak passenger load. This approach achieved up to 24% energy savings without compromising thermal comfort. Results validated through non-parametric statistical testing support operational strategies such as idling reduction, HVAC control, and seasonally adaptive scheduling, offering practical pathways to improve EB efficiency in warm-weather transit systems. Full article
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20 pages, 2321 KiB  
Article
Electric Vehicle Energy Management Under Unknown Disturbances from Undefined Power Demand: Online Co-State Estimation via Reinforcement Learning
by C. Treesatayapun, A. J. Munoz-Vazquez, S. K. Korkua, B. Srikarun and C. Pochaiya
Energies 2025, 18(15), 4062; https://doi.org/10.3390/en18154062 - 31 Jul 2025
Viewed by 263
Abstract
This paper presents a data-driven energy management scheme for fuel cell and battery electric vehicles, formulated as a constrained optimal control problem. The proposed method employs a co-state network trained using real-time measurements to estimate the control law without requiring prior knowledge of [...] Read more.
This paper presents a data-driven energy management scheme for fuel cell and battery electric vehicles, formulated as a constrained optimal control problem. The proposed method employs a co-state network trained using real-time measurements to estimate the control law without requiring prior knowledge of the system model or a complete dataset across the full operating domain. In contrast to conventional reinforcement learning approaches, this method avoids the issue of high dimensionality and does not depend on extensive offline training. Robustness is demonstrated by treating uncertain and time-varying elements, including power consumption from air conditioning systems, variations in road slope, and passenger-related demands, as unknown disturbances. The desired state of charge is defined as a reference trajectory, and the control input is computed while ensuring compliance with all operational constraints. Validation results based on a combined driving profile confirm the effectiveness of the proposed controller in maintaining the battery charge, reducing fluctuations in fuel cell power output, and ensuring reliable performance under practical conditions. Comparative evaluations are conducted against two benchmark controllers: one designed to maintain a constant state of charge and another based on a soft actor–critic learning algorithm. Full article
(This article belongs to the Special Issue Forecasting and Optimization in Transport Energy Management Systems)
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18 pages, 2599 KiB  
Article
Construction of Motion/Force Transmission Performance Index of a Single-Drive Serial Loop Mechanism and Application to the Vehicle Door Latch Mechanism
by Ziyang Zhang, Lubin Hang and Xiaobo Huang
Appl. Sci. 2025, 15(15), 8475; https://doi.org/10.3390/app15158475 - 30 Jul 2025
Viewed by 124
Abstract
Aiming at the multifunctional requirements of the limited space in high-end vehicle side-door latches, a double single-loop RRUPRR mechanism driven by a single motor for both electric releasing and cinching is proposed based on the POC set. The kinematical equations of the RRURR [...] Read more.
Aiming at the multifunctional requirements of the limited space in high-end vehicle side-door latches, a double single-loop RRUPRR mechanism driven by a single motor for both electric releasing and cinching is proposed based on the POC set. The kinematical equations of the RRURR mechanism possess 2 × 2 analytical solutions. In order to apply the current motion/force transmission performance index of the parallel mechanisms to the transmission performance analysis of the serial mechanisms, matching methods for chain-driving transference and the moving/fixed platform inversion are proposed. The solution of the performance index of a single-degree-of-freedom single-loop mechanism is equivalent to the solution of the input motion/force transmission performance index of a parallel mechanism. The overall motion/force transmission performance index of a single-loop mechanism is constructed, and the corresponding calculation procedure is defined. Chain-driving transference can be obtained through forward and inverse solutions of the RRURR mechanism. In response to the extremely high requirements for motion/force transmission performance of electric release mechanisms, the proposed overall motion/force transmission performance index is used to calculate for the input motion screw and corresponding transmission-force screw of the single-loop RRURR mechanism and obtain the overall motion/force transmission performance of the mechanism. The performance atlas of the mechanism shows that it has excellent motion/force transmission characteristics within the workspace. Using ADAMS simulation software, the driving torque required for electric releasing and cinching of a vehicle side-door latch mechanism with a single motor is analyzed. The overall motion/force transmission performance index of a single-loop mechanism can be applied to single-loop overconstrained mechanisms and non-overconstrained mechanisms. Full article
(This article belongs to the Section Mechanical Engineering)
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18 pages, 16222 KiB  
Article
Enhanced Photoelectrochemical Performance of 2D Bi2O3/TiO2 Heterostructure Film by Bi2S3 Surface Modification and Broadband Photodetector Application
by Lai Liu and Huizhen Yao
Materials 2025, 18(15), 3528; https://doi.org/10.3390/ma18153528 - 28 Jul 2025
Viewed by 294
Abstract
Photoelectrochemical devices have garnered extensive research attention in the field of smart and multifunctional photoelectronics, owing to their lightweight nature, eco-friendliness, and cost-effective manufacturing processes. In this work, Bi2S3/Bi2O3/TiO2 heterojunction film was successfully fabricated [...] Read more.
Photoelectrochemical devices have garnered extensive research attention in the field of smart and multifunctional photoelectronics, owing to their lightweight nature, eco-friendliness, and cost-effective manufacturing processes. In this work, Bi2S3/Bi2O3/TiO2 heterojunction film was successfully fabricated and functioned as the photoelectrode of photoelectrochemical devices. The designed Bi2S3/Bi2O3/TiO2 photoelectrochemical photodetector possesses a broad light detection spectrum ranging from 400 to 900 nm and impressive self-powered characteristics. At 0 V bias, the device exhibits an on/off current ratio of approximately 1.3 × 106. It achieves a commendable detectivity of 5.7 × 1013 Jones as subjected to a 0.8 V bias potential, outperforming both bare TiO2 and Bi2O3/TiO2 photoelectrochemical devices. Moreover, the Bi2S3/Bi2O3/TiO2 photoelectrode film shows great promise in pollutant decomposition, achieving nearly 97.7% degradation efficiency within 60 min. The appropriate band energy alignment and the presence of an internal electric field at the interface of the Bi2S3/Bi2O3/TiO2 film serve as a potent driving force for the separation and transport of photogenerated carriers. These findings suggest that the Bi2S3/Bi2O3/TiO2 heterojunction film could be a viable candidate as a photoelectrode material for the development of high-performance photoelectrochemical optoelectronic devices. Full article
(This article belongs to the Section Thin Films and Interfaces)
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19 pages, 4344 KiB  
Article
Modeling of a C-Frame Reluctance-Enhanced Shaded-Pole Induction Motor—Study of Shaded-Coil Design
by Selma Čorović and Damijan Miljavec
Actuators 2025, 14(8), 368; https://doi.org/10.3390/act14080368 - 24 Jul 2025
Viewed by 261
Abstract
Shaded-pole induction motors are the most frequently used single-phase electric motors in low power applications. Their main advantages are reliability, robustness, low level of noise and vibration, relatively simple manufacturing technology and cost effectiveness. These motors are the driving units of choice in [...] Read more.
Shaded-pole induction motors are the most frequently used single-phase electric motors in low power applications. Their main advantages are reliability, robustness, low level of noise and vibration, relatively simple manufacturing technology and cost effectiveness. These motors are the driving units of choice in the applications where the variable speed and high starting torque are not of utmost importance, in spite of the fact that they are characterized by inferior efficiency, power factor and starting torque compared to their single-phase counterparts. They are equipped with auxiliary massive copper coils at the stator side, which makes them self-starting, and strongly influence the motor characteristics. This study deals with the numerical modeling and analysis of a shaded-pole induction motor with a C-shaped stator frame. The analysis was performed using 2D finite element-based transient magnetic numerical modeling. The primary objective was to investigate the influence of the number and size of the auxiliary shaded coils on the output torque speed characteristic. We explored the possibility of reducing the amount of material used while preserving the crucial/nominal properties of the motor. Our results have important implications in manufacturing simplification, which may be important for the eco-design of small motors and actuators, including their recycling and/or reuse process. Full article
(This article belongs to the Section High Torque/Power Density Actuators)
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3 pages, 153 KiB  
Editorial
Editorial for the Special Issue Energy Conversion and Storage Devices: Materials and Applications
by Tejaswi Tanaji Salunkhe and Il Tae Kim
Micromachines 2025, 16(8), 843; https://doi.org/10.3390/mi16080843 - 23 Jul 2025
Viewed by 160
Abstract
The increasing demand for high-performance portable electronics, electric vehicles (EVs), grid-scale storage, and sustainable energy systems is driving transformative progress in the field of energy conversion and storage technologies [...] Full article
(This article belongs to the Special Issue Energy Conversion and Storage Devices: Materials and Applications)
21 pages, 4609 KiB  
Review
Covalent Organic Framework Membranes for Ion Separation: A Review
by Yutong Lou, Zhanyong Wang, Wanbei Yang, Shuchen Lang, Jiaxing Fan, Qiaomei Ke, Rui Wang, Zhen Zhang, Wentao Chen and Jian Xue
Membranes 2025, 15(7), 211; https://doi.org/10.3390/membranes15070211 - 15 Jul 2025
Viewed by 650
Abstract
Covalent organic framework (COF) membranes have garnered significant attention in ion separation due to their high surface area, tunable pore size, excellent stability, and diverse functional groups. Over the past decade, various synthesis methods, such as solvothermal synthesis, interfacial synthesis, microwave-assisted solvothermal synthesis, [...] Read more.
Covalent organic framework (COF) membranes have garnered significant attention in ion separation due to their high surface area, tunable pore size, excellent stability, and diverse functional groups. Over the past decade, various synthesis methods, such as solvothermal synthesis, interfacial synthesis, microwave-assisted solvothermal synthesis, and in situ growth, have been developed to fabricate COF membranes. COF membranes have demonstrated remarkable ion separation performance in different separation processes driven by pressure, electric field, and vapor pressure difference, showing great potential in a wide range of applications. Nevertheless, challenges in the synthesis and application of COF membranes still remain, requiring further research to fully realize their potential in ion separation. This review critically examines the development of COF membranes, from synthesis methods to ion separation applications. We evaluate the advantages and limitations of various synthesis techniques and systematically summarize COF membrane performance based on separation driving forces. Finally, we present a critical analysis of current challenges and offer perspectives on promising future research directions for advancing COF membrane technology in separation. Full article
(This article belongs to the Section Membrane Applications for Water Treatment)
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42 pages, 5715 KiB  
Article
Development and Fuel Economy Optimization of Series–Parallel Hybrid Powertrain for Van-Style VW Crafter Vehicle
by Ahmed Nabil Farouk Abdelbaky, Aminu Babangida, Abdullahi Bala Kunya and Péter Tamás Szemes
Energies 2025, 18(14), 3688; https://doi.org/10.3390/en18143688 - 12 Jul 2025
Viewed by 493
Abstract
The presence of toxic gas emissions from conventional vehicles is worrisome globally. Over the past few years, there has been a broad adoption of electric vehicles (EVs) to reduce energy usage and mitigate environmental emissions. The EVs are characterized by limited range, cost, [...] Read more.
The presence of toxic gas emissions from conventional vehicles is worrisome globally. Over the past few years, there has been a broad adoption of electric vehicles (EVs) to reduce energy usage and mitigate environmental emissions. The EVs are characterized by limited range, cost, and short range. This prompts the need for hybrid electric vehicles (HEVs). This study describes the conversion of a 2022 Volkswagen Crafter (VW) 35 TDI 340 delivery van from a conventional diesel powertrain into a hybrid electric vehicle (HEV) augmented with synchronous electrical machines (motor and generator) and a BMW i3 60 Ah battery pack. A downsized 1.5 L diesel engine and an electric motor–generator unit are integrated via a planetary power split device supported by a high-voltage lithium-ion battery. A MATLAB (R2024b) Simulink model of the hybrid system is developed, and its speed tracking PID controller is optimized using genetic algorithm (GA) and particle swarm optimization (PSO) methods. The simulation results show significant efficiency gains: for example, average fuel consumption falls from 9.952 to 7.014 L/100 km (a 29.5% saving) and CO2 emissions drop from 260.8 to 186.0 g/km (a 74.8 g reduction), while the vehicle range on a 75 L tank grows by ~40.7% (from 785.7 to 1105.5 km). The optimized series–parallel powertrain design significantly improves urban driving economy and reduces emissions without compromising performance. Full article
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18 pages, 5325 KiB  
Article
Design of High-Speed, High-Efficiency Electrically Excited Synchronous Motor
by Shumei Cui, Yuqi Zhang, Beibei Song, Shuo Zhang and Hongwen Zhu
Energies 2025, 18(14), 3673; https://doi.org/10.3390/en18143673 - 11 Jul 2025
Viewed by 336
Abstract
In air-conditioning compressors operating under ultra-low temperature conditions, both the rotational speed and load torque are at high levels, demanding pump motors that offer high efficiency and high power at high speeds. Electrically excited synchronous motors (EESMs) satisfy these operational requirements by leveraging [...] Read more.
In air-conditioning compressors operating under ultra-low temperature conditions, both the rotational speed and load torque are at high levels, demanding pump motors that offer high efficiency and high power at high speeds. Electrically excited synchronous motors (EESMs) satisfy these operational requirements by leveraging their inherent wide-speed field-weakening capability and superior high-speed performance characteristics. Current research on EESM primarily targets electric vehicle applications, with a high-efficiency design focused on medium and low speeds. Excitation design under constant-power–speed extension remains insufficiently explored. To address it, this paper proposes an EESM design methodology optimized for high-speed efficiency and constant-power excitation control. Key EESM parameters are determined through a dynamic phasor diagram, and design methods for turn number, split ratio, and other parameters are proposed to extend the high-efficiency region into the high-speed range. Additionally, a power output modulation strategy in the field-weakening region is introduced, enabling dynamic high-power regulation at high speed through excitation adjustment. Compared to similarly sized PMSMs, the proposed EESM exhibits consistently superior efficiency beyond 10,000 rpm, delivering 19% and 49% higher power output at 12,000 rpm and 14,000 rpm, respectively, relative to conventional pump-drive PMSMs. Experimental validation via a prototype confirms excellent high-speed efficiency and sustained constant-power performance, in alignment with the design targets. Full article
(This article belongs to the Section F: Electrical Engineering)
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